STRICTLY CONFIDENTIAL
HINDUSTAN PETROLEUM CORPORATION LIMITED
Retail Lube Division
Hindustan Bhawan, 2nd Floor, Lube Retail, 8, S. V. Marg,
Ballard Estate, CST. Mumbai 400 001
PACKAGING MATERIAL SPECIFICATIONS
PACKAGE : CFB / CARTON BOX – 200 gm GREASE POUCH (12 Kg)
I
DIMENSIONAL PARAMETERS
Sr
No
Carton size
Leng
th
Outer Carton ID
Widt Heig Weig
h
ht
ht
mm
1
60 X 200 gm
CONFIGURATION
II
mm
mm
gm
Leng
th
mm
Inner Carton ID
Widt Heig Weight of 4
h
ht
no Inner
carton
mm
mm
gm
Total
weight
Estimate
d No of
Grades
gm
Nos
465
290
200
592
220
280
95
648
1240
1
Each outer carton will hold four inner cartons & each inner carton will hold 15 Nos of 200
gm pouches.
NON DIMENSIONAL PARAMETERS
Sr No
1
2
Parameter
No of Plies
Paper
GSM
Burst Factor
Material
Kraft Paper Colour
3
Type of Flute
4
6
7
8
9
Flute Height, Take up
Factor & Position
Bursting Strength (Kg/
sq. cm)
Compression Strength
Moisture Content (%)
Manufacturing Joint
Adhesive Type
10
Staples
5
PREPARED BY
SUNIL PATIL
Outer Carton
Inner Carton
5
3
Top Liner
Other 4 layers
All layers
180 gsm
120 gsm
120 gsm
28 BF
22 BF
Minimum 22 BF
Brown Virgin
Brown Virgin / Recycle
Brown Virgin / Recycle Grade
Kraft Paper
Grade Paper
paper
Kraft Paper should be of Ruby Macon or equivalent paper mill as approved by
us.
Kraft Paper Colour should be brown as approved by us & it should remain
uniform for all future supply.
Narrow – B type with 154-174 flutes per
A type with 104-125 flutes per
meter, as per BIS: 2771, Part-I
meter, as per BIS: 2771, Part-I
Min 2.5 mm, 1.35, Placed longitudinally
Min 4.5 mm, 1.45, Placed
longitudinally
Minimum 12.0
Minimum 9.1
Minimum 275 Kgf
Minimum 200 Kgf
Maximum 8.0 (Cartons should not crack in dry condition)
Single, Tucked Inside, 30 mm width & height equal to carton height
Only Starch Gum with dextrin base should be used. Sodum silicate or any other
highly alkaline adhesive shall not be used. Their should be no Delamination of
kraft papers layers at any atmospheric condition.
Staples should be made of non-rusting galvanized MS flats of 3 mm width.
Staples to be put in pairs (double line at not more than 50 mm apart (with
1 of 2
REALEASED BY
S S RAMAN
STRICTLY CONFIDENTIAL
HINDUSTAN PETROLEUM CORPORATION LIMITED
Retail Lube Division
Hindustan Bhawan, 2nd Floor, Lube Retail, 8, S. V. Marg,
Ballard Estate, CST. Mumbai 400 001
PACKAGING MATERIAL SPECIFICATIONS
11
Flaps
12
Printing & Colour
Scheme
13
Box Fabrication
III
distance between two staples in a pair of about 10 mm). Staples project towards
inside of the box. Position of staples from the beginning of the joint should be
within 25mm.
Cartons should have four flaps at the top and four at the bottom. Flaps enclosed
should flush with each other without any visible gaps for smooth positioning.
Prefolding of the flaps should be undertake at semi-dry condition and before
stitching to avoid cracking and also to eliminate spring action of the flaps.
Printing shall be only two colour offset as per the approved artwork and colour
Pantone shades. Artwork for various brands shall be provided by HPCL. Colour
shades for different brands shall be advised along with artwork.
1) Box should be fabricated in maximum two piece.
2) All boxes/ cartons should be cut by using die cut punching machin.
3) Surface of the cartons should be clean & free from white spots. Fluting
ribs should not be prominent to enable smooth taping operation.
4) The board shall be properly creased and slotted so that when the box is
assembled, there should be no holes at the corners. The flaps shall not
crack at the crease when bent through 90 deg inside.
5) The normal manufacturing tolerances on the individual internal dimension
of the erected assembled box shall be +/- 3mm for 3 ply and +/- 5 mm for
5 ply.
TESTING
Sr No
1
Parameter
QC Test
2
Supplier Self
Certificate
3
Third party QC
checks
PREPARED BY
SUNIL PATIL
Standard
Cartons shall be tested for visual checks, dimensions, weight, bursting strength,
Moisture Content, flap bending & compression strength on receipt of material at our
locations.
Vendors have to self certify for conformity of visual checks, dimensions, weight,
bursting strength, compression strength, moisture content, vibration tests. Certificate
should be sent along with each consignment.
Random samples shall be sent to approved laboratory outside for complete checking of
all parameters once in a month. And HPCL shall take suitable penal action, as deemed
fit if found not meeting the specifications.
2 of 2
REALEASED BY
S S RAMAN