J Mater Sci DOI 10.1007/s10853-012-6680-z HTC 2012 Wetting of calcium fluoride by liquid metals Shmuel Barzilai • Natalya Froumin • Eugene Glickman • David Fuks • Nahum Frage Received: 4 May 2012 / Accepted: 15 June 2012 Ó Springer Science+Business Media, LLC 2012 Abstract The results of wetting experiments for the CaF2/Me and CaF2/Me–Ti systems (Me = Cu, Ge, Al, In, Ga, Sn, and Au) are presented and discussed. It was found that pure metals do not wet the CaF2 substrate, while a small quantity of Ti added to the melt improves the wetting. The effect of Ti depends on its thermodynamic activity in the melts. According to the thermodynamic analysis and experimental observations, Ti dissolved in the metals does not react with the substrate to form any new condensed phase at the interface and its effect cannot be attributed to the ‘‘reactive wetting’’ phenomenon. Density functional theory (DFT) was applied to focus on the nature of chemical bonding between the atoms in the melt and the surface of the substrate in these systems. It was demonstrated that partly filled d-states of Ti stimulate its adsorption onto F ions. Ab initio calculations show that Ti may segregate to the interface, decreasing the energy of CaF2/Me–Ti system. Based on the results of thermodynamic and DFT analyses, it is proposed that Ti segregation at the interface may be considered as the source of the improved wetting. S. Barzilai NRC-Negev, P.O. Box 9001, 84190 Beersheba, Israel N. Froumin (&) E. Glickman D. Fuks N. Frage Department of Material Engineering, Ben-Gurion University of the Negev, P.O. Box 653, 84105 Beersheba, Israel e-mail: [email protected]; [email protected] Introduction In general, pure non-reactive liquid metals (Cu, Ga, In, Ag, Au, and Sn) do not wet ceramic substrates (oxides, carbides, and nitrides). For these systems, the wetting improvement is achieved by adding active elements, such as Ti, Zr, or V, to the melt. It is well established that the effect of these elements on the wetting of ceramic substrates is attributed to chemical interaction between the melt and the substrate at the interface and the formation of a new solid interfacial layer, which consists of the active element and the non-metallic component (oxygen, carbon, nitrogen, or boron) originating from the substrates [1–8]. Alkaline earth fluorides are relatively stable compounds, and therefore may serve as appropriate materials for containers for the storage and transportation of reactive melts in which chemical interactions between the melt and the container must be avoided. To estimate the thermodynamic stability of fluorides, the standard Gibbs formation energy for various fluorides was calculated [9] and is presented in Fig. 1. According to the reported data, CaF2 has the largest negative Gibbs formation energy and may be considered as the most prospective candidate for such applications. On the other hand, the high thermodynamic stability of the alkaline earth fluorides may lead to the lack of wetting of these compounds by liquid metals and thus to difficulties when brazing this type of solid to metals and ceramics. Despite the technological importance of alkaline earth fluorides, the number of investigations of the interfacial interaction between fluorides and liquid metals, as well as of the wetting behavior in these systems was limited before we started to study these compounds about 7 years ago. The main reported results of Naidich, Krasovsky, and 123 J Mater Sci 200 Methodology AuF2 [kJ/mol F2 ] 0 -400 CuF2 5 6 7 8 9 10 11 12 13 15 14 16 MoF3 17 -600 E G H I J K L M O N Δ -800 F -1000 1000 1200 1400 P Q 18 NiF2 WF4 SnF2 FeF2 InF CrF2 GaF R TiF3 ZrF3 AlF BeF2 MgF2 ScF3 ErF3 LiF BaF2 CaF2 1600 Temperature [K] Fig. 1 The standard Gibbs formation energy for various fluorides. The thermodynamic data were extracted from Thermodynamic Database SSUB3, version 3.1 [9] and normalized to 1 mol of F2 coworkers [10–18] present macroscopic observations of the contact angle obtained by sessile drop wetting experiments with pure liquid metals (Cu, Au, Ag, Ga, Sn, Pb, and Al) and their alloys with active additives (Ti, Zr, Hf, V, Cr, and Nb). The authors observed that pure metals did not wet the fluorides over a wide temperature range, up to 1423 K [10, 11, 15], and the effect of active elements on wetting depends on the nature of the liquid metal solvent. It was suggested [10–18] that the improved wetting occurs due to the interaction of Ti with the CaF2 substrate and to the formation of titanium fluorides as a liquid phase at the interface. The contribution of Naidich and coworkers to understanding the processes that take place at the fluoride/ liquid metal interface is very important; however, the proposed mechanism behind the wetting behavior in these systems is rather problematic and cannot be accepted. It does not explain the experimental results for the CaF2/Cu– Ti system, and the unusual behavior observed in the CaF2/ Sn–2 at% Ti system, where non-monotonic change in the contact angle as a function of temperature was revealed. Moreover, these authors have tried to find a correlation between standard Gibbs formation energy of the fluorides and the values of contact angle in the fluoride/metal systems. This approach is too simplified and does not take into account the thermodynamic properties of the liquid solution, whose nature and composition strongly affect the interfacial interaction and, therefore, the wetting behavior. In this perspective article, the results of our systematic experimental investigation of the alkali earth fluoride/Me systems (mostly related to the CaF2 substrate) accompanied by classical thermodynamic and ab initio analysis performed for clarifying the nature of wetting phenomena are presented and discussed. 123 Experimental procedures Wetting experiments were performed by the sessile drop method at various temperatures in a vacuum furnace (10-5 torr). The alloys (0.1–0.3 g) were prepared in situ using the appropriate quantities of the corresponding elements. The heating profile consisted of two steps: 10°/min up to 70 % of the target temperature, followed by 50°/min. The contact angles were determined from a Nikon 990 Coolpix digital camera magnified images using ‘‘Image Pro 4’’ software. The substrates for the sessile drop experiments were prepared by hot isostatic pressing of CaF2 powder (0.5–8lm particle size and 99.99 % purity) at 1273 K under 100 MPa. The relative density of the substrates was [99 %. For wetting experiments, the substrate surface was polished down to 1 lm using a diamond paste (the measured substrate roughness (Ra) was 0.15 lm), and successively cleaned ultrasonically using acetone and ethanol. After drop solidification, the samples were cross sectioned and polished down to 1 lm using SiC papers and diamond paste. The interface structure and the chemical composition of metal/ceramic interfaces and metallic drops were characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM) (JEOL GSM 5600) equipped with energy dispersive spectroscopy (EDS) and wavelength dispersive spectrometry (WDS) analyzers. Thermodynamic considerations Thermodynamic analysis based on the Thermo-Calc Software database [9] was performed to evaluate possible chemical reactions at the fluoride/metal interface. Various states of CaF2 (gas, liquid, and solid) and liquid metallic phases were taken into account according to the reactions presented by Eq. 1(a–f). The equilibrium constants for these reactions were calculated using Eq. 2. x x ðaÞ Me þ CaF2 ðsÞ ¼ MeFx ðs,l,gÞ þ Ca 2 2 ðbÞ Me ¼ Me(g) ðcÞ CaF2 ðs) ¼ CaF2 ðg) ðdÞ MeFx ðs,l) ¼ MeFx ðg) ðeÞ CaF2 ðs) ¼ Ca þ F2 ðg) ðfÞ Ca ¼ Ca(g) DG0i Ki ¼ exp : RT ð1Þ ð2Þ Here, DG0 represents the standard Gibbs energy and K is the equilibrium constant. The underlined symbols in Eq. 1(a, b, e, f) correspond to the components in the liquid J Mater Sci solution; s, l, and g denote the solid, liquid, or gaseous phases. The subscript i corresponds to reactions a–f. Results and discussion Wetting behavior and interface in the CaF2/Me systems Ab initio calculations The experimental results on wetting kinetics in the CaF2/ Me (Me = Ga, In, Al, Ge, and Cu) systems are given in Fig. 2 [25]. The metals that were studied can be divided into two groups: metals with low melting temperatures (Ga and In) and metals with relatively high melting temperatures (Al, Ge, and Cu). The values of the contact angle for Ga and In at 1173 K as a function of the duration of contact are shown in Fig. 2a. In these systems, the contact angles are significantly [90° and do not change with time. At higher temperature (1423 K), the initial contact angle is close to 120°; for In, no change in the contact angle was observed, while for the CaF2/Ga system the contact angle decreases monotonically with contact duration (Fig. 2b). These results are similar to the results reported in [10, 15]. For the second group of the metals, at 1423 K relatively high values of initial contact angle were observed (Fig. 2c). The contact angle for Cu and Ge does not change with time, while the contact angle for the CaF2/Al system decreases rapidly from 140° to 92°. This feature is well known for Al and is attributed to the formation of a volatile aluminum sub-oxide and deoxidation of the drop surface during heating under vacuum at T [ 1100 K [1]. A unique spreading behavior (monotonically increasing contact angles with time) was detected for Ge, Cu, and Al at T = 1523 K (Fig. 2d). No evidence of new phases or The thermodynamic approach is useful to clarify the role of chemical interactions in wetting phenomena. However, it does not provide information about the nature of the bonding at the interface on the atomic level. Such information can be obtained from ab initio calculations in the framework of the density functional theory (DFT) [19, 20]. DFT is an approach that allows performing quantum mechanical calculations of different electronic and atomic properties of materials. It uses the input information about the constituents (types of atoms) in the system under consideration and may venire data on the structure. The theory considers the total energy of the system as a functional that depends on the density of electrons. DFT was applied to understand the bonding nature of Me atoms with the CaF2 substrate. The DFT calculations were carried out using the full potential augmented plane waves ? local orbitals (FP APW ? lo) method as implemented in the WIEN 2k code [21, 22]. In this code, the core states are treated fully relativistically and the valence states are treated using a scalar relativistic treatment. The details of our DFT calculations are reported elsewhere [23, 24]. In Ga 120 130 125 120 115 In Ga 110 (a) Contact angle, deg. Contact angle, deg 135 110 100 90 (b) 105 80 0 10 20 30 40 50 0 10 20 30 40 Time, min Time, min Ge Cu Al 130 120 110 100 (c) Contact angle, deg 130 140 Contact angle, deg Fig. 2 Contact angle variation with time in the CaF2/Me systems at different temperatures. a 1173 K, b 1423 K, c 1423 K, and d 1523 K [25] 125 Ge Cu Al 120 115 110 (d) 90 105 0 10 20 Time, min 30 40 0 10 20 30 40 Time, min 123 J Mater Sci In Ge 10 μm CaF2 Cu 50 μm CaF2 CaF2 50μm Fig. 3 SEM images of the interface in the CaF2/Me systems after wetting experiments at 1423 K [25] traces of Ca in the melts was detected by SEM/EDS analysis in the CaF2/Me (Me = Cu, Ge, In) systems (Fig. 3). However, in the CaF2/Al system, groove formation at the metal/ceramic interface was observed (Fig. 4b). Within the Al drop, a detectable quantity of Ca in the form of Ca-containing inclusions and porosity (see the arrows in Fig. 4a) was revealed. These observations reflect the chemical interaction between the substrate and the liquid Al. To verify the ability of a liquid metal to react with the CaF2 substrate, thermodynamic calculations were performed. It was taken into account that the interaction may lead to the formation of fluoride phases and to dissolution of Ca in the melt (chemical reaction 1a). According to the Gibbs phase rule, the ternary Ca–Me–F system has two degrees of freedom. If the three phases (solid CaF2, liquid Me–Ca solution, and gaseous phase consisting of vapor of metals and fluorides) are in Fig. 4 SEM image of the interface between Al and CaF2 substrate after wetting experiments at 1423 K. The arrows point to the Al–Ca inclusions (a) and AFM pattern of the CaF2 substrate, which was in contact with molten Al at 1273 K for 30 min (b) [25] equilibrium, then, at each temperature, the composition of the gaseous phase depends on the composition of the metal solution, i.e., on the activity of Ca in the melt. Preliminary thermodynamic analysis indicated that the partial pressures of MeF2 and MeF3 fluorides are several orders of magnitude lower than that of the MeF, and no condensed fluoride phases may be formed. The calculated partial pressures of the monofluorides and the vapor pressure of Ca as a function of temperature are shown in Fig. 5a, b for two Ca activities in the melt. The horizontal line in these figures corresponds to the vacuum conditions (10-8 atm) in our experimental set-up. As is seen from Fig. 5, at any temperature and for both activities, the partial pressure of fluorides (and as a consequence CaF2 corrosion) decreases in the order AlF [ GaF [ InF [ GeF [ CuF. Moreover, for a fluoride such as AlF, with a partial pressure much higher than the pressure in the vacuum chamber, the corrosion can be accentuated by the formation of bubbles that Area around the drop, far from the Al drop Al Z 821μm CaF 2 20μm aCa=10-8 AlF 1E-6 GeF 1E-9 GaF 1E-12 InF CuF Ca (a) 1E-15 Partial pressure, atm Partial pressure, atm (a) 1E-3 Area beneath the liquid Al drop 1E-3 (b) X 63.45μm aCa=10-4 Y 66.07μm AlF Ca 1E-7 1E-11 GeF GaF CuF InF (b) 1E-15 900 1000 1100 1200 1300 1400 1500 900 1000 1100 1200 1300 1400 1500 Temperature, K Temperature, K Fig. 5 Gaseous phase composition as a function of temperature for two values of Ca activity in the melt (a aCa = 10-8, b aCa = 10-4). The horizontal line corresponds to the total pressure in the experimental set-up [25] 123 J Mater Sci 6 10 Neck-formation criterion 3 10 0 10 -3 10 -6 10 -9 CaF2/Sn CaF2/Ga CaF2/In CaF2/Bi NaCl/Sn NaCl/Ga NaCl/In 10 NaCl/Bi are probably responsible for the pores observed in the solidified metal. The relatively high corrosion rate of CaF2 in contact with Al at 1423 K explains the grooves formed close to the liquid meniscus (Fig. 4b) and the lower contact angle observed in this system. The behavior of liquid Ga at 1173 K is similar to that of low reactivity metals In, Ge, and Cu (Fig. 2a), but at higher temperature (1423 K, Fig. 2b) corrosion may be significant in view of the high value of PGaF. Unique wetting kinetics (Fig. 2d), demonstrated by the increase of the contact angle with time (dewetting), needs special consideration. The generally accepted explanation of dewetting behavior is related to a liquid metal film, which is unstable in contact with a solid substrate and transforms to drops [26, 27]. Another mode of dewetting was observed in the Al2O3/Al system [28–30]. In this system, the contact angle initially decreased due to significant evaporation of the Al drop, which is strongly ‘‘pinned’’ to the substrate. At a certain moment, when the system was far enough from the equilibrium state, the drop ‘‘jumped up’’ to achieve its equilibrium contact angle and an apparent dewetting was observed. The dewetting in the CaF2/Me systems may be attributed to the rates of evaporation of the metals and to the rate of sublimation of the substrate. An apparent dewetting occurs when the Me and the substrate have comparable vapor pressures and evaporate simultaneously. In this case, the sublimation of the substrate occurs only from the free surface around the drop, where a neck-shape contact between the metal and the substrate is formed (Fig. 6), causing an apparent increase of the contact angle as shown for Cu and Ge in Fig. 2d. To understand the apparent dewetting phenomenon, a model that considers the geometric characteristics of the metal/ceramic interface and the thermophysical properties of the metals and the substrates was proposed in [31]. It was found that the neck-shape geometry of the interface _ will be formed when the rate of the substrate thinning (h) due to sublimation of the substrate is higher than the rate of decrease of the substrate/melt contact area ( r ). According to the model, the dominant factor that affects the shape of _ r) for CaF2 Fig. 7 Illustration of the neck-formation criterion (ratio h/_ and NaCl in contact with various metallic melts at 1000 K the interfacial contact in the investigated systems is the ratio between the equilibrium vapor pressures of the substrate and of the liquid metals. The model [31] was confirmed by additional wetting experiments for four liquid metals (Bi, In, Sn, and Ga) on two substrates (CaF2 and NaCl) with different evaporation rates. Figure 7 exhibits the results of calculations for 1000 K. As can be seen, the neck-shape should appear only for the NaCl/Me systems, where the neck-formation criterion is satisfied. This shape should not appear in the CaF2/Me systems, where the neckformation criterion fails. Such dissimilar behavior of the systems is attributed to the differences in the substrate vapor pressure. The vapor pressure of NaCl at 1000 K is 10-4 atm, while for CaF2 it is 10-13 atm. No changes at the interface were observed for the CaF2/ In system at 1000 K in accordance with the above model, and the contact angle remains constant. At the same time, for the NaCl/In system at this temperature, a significant sublimation of the substrate occurs around the drop and the formation of a neck-shape contact is definitely seen. After a few minutes, the neck has broken down and a new one is formed in a cyclic manner. The suggested model reflects Fig. 6 Macroscopic view of the Ge drops on the CaF2 substrate at 1523 K after a 10 min, b 20 min, and c 30 min. The thickness of the substrate is indicated by the arrows [25] 2mm (a) (b) (c) 123 J Mater Sci (a) 120 100 Ge-2at%Ti 80 60 Ga-2at%Ti Sn-2at%Ti 40 Contact angle, deg Au-2at%Ti Au-Ti (1373K) 100 Ge-Ti (1373K ) 80 Ga-Ti (1173K) 60 Sn-Ti (1173K) 40 In-2at%Ti 20 0 5 10 15 20 Time, min the experimental observations for the NaCl/Me and CaF2/ Me systems as illustrated in Fig. 3 from Barzilai et al. [31]. For the first system, the formation of the neck-shape interface takes place and the apparent contact angle increases with time, while for the second, the contact angle and the interface area do not change. Wetting behavior and interface in the CaF2/Me–Ti systems Previous discussion demonstrates that evaporation of the materials in the systems may affect the apparent contact angle. To prevent the effect of evaporation, the experiments were carried out at relatively low temperatures, where the evaporation of the metal and/or of the substrate is negligible. The measured data on spreading kinetics for Me–2 at% Ti alloys on CaF2 substrate and the concentration dependencies of the contact angle for the CaF2/Me–Ti systems are presented in Fig. 8. Experimental results demonstrate that the addition of 2 at% Ti to the melt improves the wetting, and Ti-induced effect depends on the nature of the Me (Fig. 8b). The improved wetting is more significant for In–Ti melt; moderate decreases of the contact angle are observed for the Sn–Ti and Ga–Ti alloys, while only limited changes occur for the Ge–Ti and Au–Ti melts. Krasovsky and Naidich [10, 16] suggested that a decrease in the contact angle in the CaF2/Me–Ti systems occurs as a result of the formation of a condensed Ti– fluoride at the interface. According to Krasovsky and Fig. 9 Representative SEM images of the CaF2/Me–Ti interfaces 123 (b) 120 Contact angle, deg. Fig. 8 Wetting kinetics a and final contact angles b for various CaF2/(Me–Ti) systems [35] 25 30 35 In-Ti (1123K) 20 0 1 2 3 4 5 6 7 8 9 10 Ti concent. at.% Naidich [10, 16], this condensed phase decreases the liquid–solid interfacial energy and, therefore, decreases the contact angle. However, no evidence of new phase formation at the interface was detected by our SEM/EDS analysis (Fig. 9) for all the investigated systems. To elucidate the role of Ti as an active element in the studied systems, thermodynamic analysis and DFT calculations were carried out. To clarify the possibility of formation of interfacial Ti–F phases in the CaF2/Me–Ti systems, let us consider the thermodynamic aspect of the problem. Titanium displays high affinity to fluorine and forms various stable fluorides [32]. The most stable titanium fluoride in the 900–1473 K temperature range is TiF3, which melts at 1473 K [9]. Let us assume for a moment that the only reason for existence of TiF3 in gaseous phase in the experimental chamber is its formation according to the reaction Ti þ 1:5CaF2ðsÞ ! TiF3ðgÞ þ 1:5Ca ð3Þ This reaction corresponds to three-phase (gas–liquid– solid) equilibrium. In this case, the partial pressure of TiF3 depends on the temperature and on the activity of Ca in the melt. This partial pressure as a function of temperature for different activities of Ca in the melt was calculated (see Fig. 10) for the CaF2/In–Ti system using the equilibrium a1:5 P constant of the reaction ðK ¼ CaaTiTiF3 Þ: K was derived from the standard Gibbs energies [9] of the reaction (3). The activity of titanium was estimated using its activity coefficient (ðc0Ti ¼ 0:87 [33]) for dilute In–Ti solutions. J Mater Sci detected by XPS in [35] probably was formed during drop solidification and cooling. In the absence of a new compound at the interface, the wetting improvement may occur due to the interplay between the surface and the interfacial energies. We assume that the surface energy of the substrate (cSV ) is constant and Ti has only minor effect on the magnitude of cLV [36]. According to Young’s equation, wetting improvement may be attributed to the decrease of the solid–liquid (SL) interfacial energy (cSV ) due to Ti segregation at the interface. To understand the specific mechanisms that lead to the improved wetting ab initio calculations were performed 4 0.01 Pressure, atm 3 1E-6 2 1E-10 1 1E-14 1100 1200 1300 1400 Temperature, K Ab initio calculations Fig. 10 The partial pressure of TiF3 as a function of temperature for the In–3.0 at.% Ti alloy at various Ca activities (aCa): 1 10-4, 2 10-8, and 3 10-10. Curve 4 corresponds to the equilibrium partial pressure of solid TiF3 Whereas a full evaluation requires substantial computer resources, qualitative information can be gleaned from modest calculations, involving a limited number of metal atoms in a cell [37, 38]. In our calculations, the slab model was applied to construct the supercell and to simulate the surface of the substrate. We limit ourselves to consideration of the wetting of the (111) F-terminated CaF2 surface and do not consider other surfaces, although the experiments were carried out on polycrystalline substrates. The reason is that this surface has the lowest surface energy compared with other low-index surfaces in CaF2 [39]. As a first step, the adsorption of single adsorbates was investigated to elucidate the nature of the bonding between the Me atoms and the CaF2 substrate. To reduce the computational expense, we used a one-sided adsorption model for the Me/CaF2(111) interface [40]. We considered three atomic configurations on the F-terminated CaF2(111) surface (Fig. 11) and used a supercell (periodic boundary conditions) containing a nine-layer slab with three layers of Ca, six layers of F, a vacuum separation of *10 Å between the slabs, and one Me atom above each site, giving a 10-atom supercell, thus simulating one monolayer (ML) of Me on the substrate. The formation of solid TiF3 will occur if the calculated partial pressure for gaseous TiF3 will be higher than the equilibrium vapor pressure for reaction TiF3ðsÞ ¼ TiF3ðgÞ ð4Þ As is seen from Fig. 10, all the calculated P(T) curves are located lower than P(T) curve for reaction (4). Thus, solid TiF3 could not be formed at the interface and the observed improved wetting cannot be attributed to the formation of the solid TiF3. The decrease of the contact angle may occur also due to precipitation of a thin layer of Ti–In intermetallic at the interface. It was shown in [34] that the composition of In– Ti drops changes only slightly during wetting experiments and corresponds to a single-phase region of the In–Ti system. If the drop and the interface are in equilibrium (the activities of In and Ti in liquid volume and in a nearsurface substrate liquid layer are the same), then intermetallics cannot precipitate at the interface. Thus, a region of a few tens of nanometers thick close to the interface Fig. 11 Configurations of the sites on a F-terminated CaF2 (111) surface considered for Me adsorption. i Top view and ii three-dimensional illustration. Sites 1, 2, and 3 correspond to the cases simulating the Me adsorption atop F atoms, atop Ca atoms in the layer underlying F atoms, and atop interstitial site between these two atoms, respectively [43] 1 ML of Me on CaF2(111) sites (ii) (i) Site(1) Me Site(2) Site(3) 1 2 3 F Ca 123 J Mater Sci equilibrium distance between the adsorbed atoms and the substrate surface remains almost unchanged. The important conclusions drawn from these calculations are: (a) all considered Me atoms and Ti prefer to occupy the sites onto F atoms on the surface; and (b) bonding of these atoms with the underlying F atom is almost independent of their atomic fraction on the surface. The redistribution of electrons due to adsorption allows visualization of the formation of bonds between the adsorbed atom and the substrate. The differential electron densities—the differences between the electron density of the system and the sum of the electron densities of the individual atoms—were calculated for the clean CaF2(111) surface and for the most stable adsorption site of the CaF2/ Me system. These differential electron densities are shown in Fig. 13. For the CaF2(111) surface, similar electron density distributions are observed for the F atoms on the surface and for those inside the slab (Fig. 13i). This distribution is hardly affected when 1 ML of Au atoms is brought toward the slab (Fig. 13ii), and slightly affected when 1 ML of Sn or In is adsorbed on the surface (Fig. 13iii, iv). The situation is quite different for Ti, V, or Zr. As is seen in Fig. 13v and vi, there is a considerable difference between the electron distributions around the surface F atoms and the ‘‘bulk’’ F atoms. The addition of 1 ML of Ti onto the substrate increases the electron densities in the Ti–F bonds and changes the distribution near the surface atoms of the slab. The same is found for Zr–F and for V–F bonds. The effect of Ti coverage may be found when Fig. 13v and vii are compared: the decrease of the distance between the Ti atoms increases the electron density within the layer. This indicates the formation of lateral (parallel to the substrate surface) bonds between the adsorbed atoms when the coverage increases. Representative calculations were also carried out for the slab containing six layers (two layers of Ca and four layers of F) to estimate the effect of slab thickness, and for a larger supercell containing 0.5 ML of Me, to evaluate the effect of lateral interactions within the Me layer. In both the cases, only minor changes in adsorption energy were obtained. The effects of relaxation (displacements of the atoms from their geometrically determined sites) are known to be small for substrates with mostly ionic bonding [41]. The relaxation in the calculations of the surface energies for CaF2 was investigated in [39, 42]. It was found that for the pure CaF2(111) surface, the shift of F atoms in the direction normal to the surface does not exceed 0.9 % of the lattice parameter, while for Ca atoms this shift is even smaller. We investigated also how the relaxation influences the adsorption energy for the case corresponding to the model shown as site (1) in Fig. 11, for the CaF2(111)/Ti and the CaF2(111)/In systems. For both the systems, the changes in the adsorption energy were \1 %. Therefore, we neglected slab relaxation in further calculations of the adsorption energies. Figure 12 presents the computed adsorption potential curves for CaF2(111)/1 ML Me. All studied Me atoms interact with the substrate in a repulsive manner, both when they are placed onto the calcium atoms (site 2), and when they are placed onto the valley between the calcium and the fluorine atoms (site 3). The situation changes when Me atoms are placed onto the fluorine atoms (site 1). Weak attraction was observed for In and Sn and a relatively strong attraction was identified for Ti. Comparing the results of calculations for the adsorption of 0.5 ML when the adsorbed atoms are well separated from each other and 1 ML when they are close to each other, we found that the adsorption energy as well as the 1.0 0.8 0.6 0.5ML 0.6 0.4 site (2) site (3) 0.2 0.0 -0.2 -0.4 -0.6 1.0 site (1) site (2) site (3) 0.4 0.2 0.0 -0.2 -0.4 -1.0 1 2 3 4 5 Adsorption Distance [A] 6 site (2) site (3) 0.4 0.2 0.0 -0.2 -0.4 -0.6 -0.8 -0.8 CaF2(111)/In 0.5ML 0.6 -0.6 -0.8 site (1) site (1) 0.8 Adsorption energy [eV] 0.8 site (1) site (1) Adsorption energy [eV] Adsorption energy [eV] 1.0 CaF2(111)/Sn -1.0 1 2 3 4 5 Adsorption Distance [A] CaF2(111)/Ti -1.0 6 1 2 3 4 5 6 Adsorption Distance [A] Fig. 12 Adsorption energy curves for CaF2(111)/1 ML Me systems. Me = In, Sn, Ti. The adsorption energy curve for 0.5 ML is also displayed for In and Ti. Sites 1–3 correspond to the positions of the Me atom onto the surface shown in Fig. 12 (1 eV = 1.6 9 10-22 kJ) 123 J Mater Sci Fig. 13 Cross sections of the differential electron density distribu´ tions (in e/Å3) for i CaF2(111) slab without Me coverage, and for the preferred configurations of CaF2(111)/Me interfaces. ii Me = Au; iii Me = Sn; iv Me = In; v Me = Ti; vi Me = Zr; vii results for a lower density of adsorbed atoms (0.5 ML) with Me = Ti [43] To elucidate the nature of the bonding of the adsorbed atoms with the substrate, calculations of Local Densities of States (LDOS) for the electrons were performed in [43]. As illustrated in Fig. 14, the LDOS for In, Cu, Au, and Sn have relatively low values in the filled part of the band in 10 10 Ti Au Sn Al Cu In 6 (i) EF 4 2 V DOS Zr DOS 8 Local DOS 8 Local DOS Fig. 14 LDOS for the electrons of the atoms adsorbed on the CaF2(111) surface. i Au, In, Sn, Cu, Al, and Ti; ii Zr and V. The calculations refer to the preferred sites for adsorption at the equilibrium distance [43] the vicinity of the Fermi energy (EF). A detailed analysis of these LDOS shows that they are mainly attributed to the p-electrons of In and Sn or to filled d-states for Cu and Au. This is consistent with the observed low adsorption energy (and even repulsive interaction for Au). The LDOS results for Ti, V, and Zr are different. These atoms have a high LDOS in the vicinity of EF, representing the formation of a partly filled band, mainly attributed to the d-electrons. The LDOS for these atoms are about 5–80 times higher compared with the LDOS for the other atoms (2–8 states/eV compared with 0.1–0.4 states/eV). Thus, we may conclude that the relatively strong adsorption of Ti on the CaF2(111) F-terminated surface occurs due to partly filled d-states in the metal. This means that the wetting enhancement mechanism identified for the CaF2/(In–Ti) system [34] may possibly be generalized to other additives (replacing Ti) that have partly filled d-states. This conclusion is supported by our computations for Zr and V on CaF2(111), both containing partly filled bands occupied by d-electrons. The adsorption energies (about 1 eV) for Zr and V are very similar to those obtained for the CaF2(111)/Ti system. The electron density distributions for Zr (Fig. 13vi) and V atoms are also very similar to those obtained for Ti (Fig. 13v). For evaluating the lateral interactions between the adsorbed atoms, some atomic configurations for Sn–Ti and In–Ti solutions on the CaF2(111) surface were considered. At this stage, the aim of the calculations was to determine the lateral Me–Me, Me–Ti, and Ti–Ti interactions in the field of the substrate surface. The adsorption calculations were performed for Me atoms onto the fluorine atom, which was found earlier (Figs. 11i, 12) to be the favorable adsorption site. Three types of CaF2(111) surface conditions were considered: (i) clean surface, (ii) surface with 0.5 ML of Me (In or Sn) atoms already adsorbed at their equilibrium distance from the surface, and (iii) surface with 0.5 ML of Ti atoms already adsorbed on it (see Fig. 15). 0.5 ML of Me or Ti was placed above the fluorine atom and the total energies of the substrate/0.5 ML Me systems were calculated for Me-surface distances in the interval 2–5 Å. EF (ii) 6 4 2 0.4 0.2 0.0 0.4 0.2 0.0 -1.0 -0.5 0.0 Energy, eV 0.5 1.0 -1.0 -0.5 0.0 0.5 1.0 Energy, eV 123 J Mater Sci atoms, calculated for each surface configuration at various distances (z) from the surface of the substrate. Eslab is the total energy of the slab calculated for each surface condition (i, ii, or iii) without the additional 0.5 ML of Me, and EMe refers to the total energy of the additional 0.5 ML of Me without the slab beneath it. To obtain an accurate interpolation, especially in the vicinity of the minimum, we apply Morse-type function (Eq. 5) to approximate the adsorption potential curves h i 0 0 U ¼ Eads e2aðzz Þ 2eaðzz Þ : ð5Þ (b) (a) Me (Sn or In) Ti or Me F Ca Here, Eads represents the adsorption energy at the equilibrium distance z0 from the surface of the substrate, and a is a constant related to the width of the adsorption potential curve in the vicinity of the minimum. The parameters Eads, z0, and a are presented in Table 1. Different interactions are obtained for each surface configuration and for each system (Fig. 16). Weak attraction *0.2 eV/atom is revealed when 0.5 ML of In or Sn are coming closer to the clean surface. A stronger attraction exists when these atoms are placed on the surface that already contains 0.5 ML of Me. The presence of Me adatoms at the surface increases the adsorption energy of the additionally adsorbed Me atoms to *1.4 eV/atom for the In atom and to *2.2 eV/atom for the Sn atom. The greatest adsorption energies were obtained for the surface configuration that already contained Ti adatoms. The presence of Ti adatoms increases the adsorption energy of the additionally adsorbed Me atoms to *2 eV/atom for the In atom Fig. 15 Configurations of the F-terminated CaF2(111) surfaces considered for adsorption. a Top view of a clean (111) surface; b three-dimensional illustration of 0.5 ML of Me (Sn or In) placed above a substrate, which is already covered by 0.5 ML of Ti or Me. The rectangular scheme in (a) represents the top view of the super cell used for the adsorption calculations. The rhombus scheme represents the top view of the slab super cell used for further DFT calculations; the diagonal represents the plane in which the cross sections for the electron density maps are shown in Fig. 14 [24] The adsorption energy curves (Uads) for In and Sn for the three types of CaF2(111) surface conditions were cal culated according to: Uads ðzÞ ¼ Esys ðzÞ Eslab þ EMe and are presented in Fig. 16. For these configurations, Esys ðzÞ is the total energy of the slab with 0.5 ML of Me Fig. 16 The adsorption energy curves for a 0.5 ML of Sn (a) and In (b) computed for different distances from the slab surface, and for different surface conditions (i)–(iii) [24] (a) 0 -1 Adsorption energy [eV] Adsorption energy [eV] -1 -2 -3 Clean surface Surface containing 0.5ML Sn Surface containing 0.5ML Ti -4 2 4 6 8 Adsorption Distance [A] 123 (b) 0 -2 -3 Clean surface Surface containing 0.5ML In Surface containing 0.5ML Ti -4 10 2 4 6 8 Adsorption Distance [A] 10 J Mater Sci Table 1 Parameters that characterize the adsorption of Sn and In atoms on CaF2(111) surface for surface conditions (i)–(iii) CaF2(111) surface condition Adsorbed Me Interaction parameters from Eq. 5 A (Å-1) z0 (Å) Eads (eV) Clean surface 0.5 ML of Me adatoms 0.5 ML of Ti adatoms Sn 0.23 1.12 2.47 In 0.22 1.57 2.66 Sn 2.16 0.55 1.90 In 1.42 0.54 2.80 Sn 3.67 0.70 2.62 In 2.05 0.70 2.62 Table 2 The bonding energies (eV/bond) for Me–F, Me–Me, and Me–Ti bonds in the vicinity of the CaF2(111) surface [24] F In Sn Ti In 0.22 Sn 0.23 0.3 – 0.46 – 0.48 0.86 and to *3.7 eV/atom for the Sn atom. Keeping in mind the previously obtained result that the interaction of adsorbing atoms with the underlying fluorine atoms is almost independent of the atomic fraction of adsorbed atoms (see Fig. 13), we can ascribe the increase in the adsorption energies obtained here to the formation of lateral bonds between the newly adsorbed atoms with those already existing at the interface. The lateral Me–Ti interactions for the studied systems may be estimated in the framework of nearest neighbor approximation (NNA) using the calculated values presented in Table 1. The resulting Me–Me and Me–Ti bond energies in the vicinity of the CaF2(111) surface (Table 2) indicate that the Me–Ti attractions are stronger than the Me–Me attractions and that the attraction of Ti–Sn (0.86 eV) is much stronger than that of the In (0.46 eV). These results correlate well with the thermodynamic data, which indicate a relatively weak attraction for the In–Ti system [33, 45] and a strong attraction for the Sn–Ti [9, 45] system. Analogous calculations for Ti–Ti lateral bonding energy gave a value equal to 0.75 eV/bond. Using these bonding energies and keeping in mind that the fluorine atomic positions at the (111) plane have the FCC-like structure, and that they dictate the arrangement of the metal atoms placed over the fluorine atoms, it is possible to estimate the contribution of Ti atoms to the total energy in two different situations (Fig. 17), namely: (a) the Ti atom is surrounded by 12 Me atoms (inside the ‘‘thick’’ Me layer above the substrate) and (b) the Ti atom is segregated on the CaF2(111) surface and is surrounded by 9 Me atoms and 1 F atom (due to the preference for metal adsorption onto the F atoms, Fig. 12). In case (a), 12 Me–Me bonds are replaced by 12 new Ti–Me bonds. In this case (using the bonding energies from Table 1), each Ti atom decreases the total energy by 4.56 eV for the Sn–Ti system and by 1.92 eV for the In–Ti system. In case (b), 9 Me–Me bonds are replaced by 9 new Ti–Me bonds and 1 Me–F bond is replaced by 1 Ti–F bond, for which the bonding energy is 0.9 eV (Fig. 12). In this case, each Ti atom decreases the total energy by 4.09 eV for the Sn–Ti system and by 2.12 eV for the In–Ti system. Thus, for the CaF2(111)/Sn–Ti system, condition (a) produces a greater energy gain compared with case (b). For the CaF2(111)/In– Ti, the opposite situation occurs: case (b) has lower energy and, therefore, is preferable compared with configuration (a). These results clearly indicate an enhanced Ti segregation at the CaF2 surface from In–Ti melt and a weaker Ti segregation from the Sn–Ti melt. Thus, due to preferential Ti adsorption from the liquid, even a small quantity of Ti in liquid In may be expected to change the interface composition, and thus to decrease the interfacial energy (cSL). In this case, according to Young’s equation, the driving force for wetting increases, and improved wetting occurs (Fig. 8). On the other hand, for the CaF2(111)/Sn–Ti (a) CaF2 substrate (b) CaF2 substrate Fig. 17 Schematic illustration of two conditions of the CaF2(111) slab beneath Me–Ti atoms in a close-packed arrangement. a Ti placed between Me atoms containing 12 Me–Ti bonds, b Ti placed at the interface containing 9 Me–Ti bonds and 1 Ti–F bond [24] 123 J Mater Sci system, the tendency of Ti to segregate to the interface is less pronounced, the change of the interface composition is smaller, and thus a smaller effect on cSL is observed. Similar conclusions were drawn in [24] by further DFT calculations performed by placing three metallic layers above CaF2(111), namely, 1 ML of Ti between two layers of Me, next to the CaF2(111)surface; or 1 ML of Ti at the interface, between the fluorine atoms of the CaF2(111) surface and two layers of Me atoms. The results of ab initio calculations correlate with the partial mixing enthalpy for diluted Me–Ti alloys [24]. For the In–Ti alloys, the partial mixing enthalpy, DHmix(Ti) is -6.4 kJ/mol and its activity coefficient c0Ti is 0.6 [44]. The data for Sn–Ti dilute solution DHmix(Ti) = -52.8 kJ/mol and c0Ti ¼ 0:01 were reported in [44]. The difference in the DHmix(Ti) values reflects the difference in the Me–Ti bonding in the melts and may be associated with the degree of Ti adsorption at the interface. It is clear that the inclination of Ti atoms to segregate at the interface is greater for CaF2(111)/In–Ti systems than for the CaF2(111)/Sn–Ti system. This consideration may serve as a good starting point for explanation of the differences observed for all the investigated Me–Ti alloys in the wetting experiments (Fig. 8b). The correlation between the effect of Ti additions and the DHmix(Ti) values for various systems is illustrated in Fig. 18. For high negative value of DHmix(Ti), Ti dissolved in the melt is strongly bonded to the solvent atoms, and its adsorption and effect on the contact wetting angle are limited. In contrast, if Ti is weakly bonded to Me (low DHmix(Ti) values), the degree of the Ti adsorption is greater and its effect on the cSL value, and therefore on the wetting angle, is more significant. 2mm In 140 Sn Ga Au Ge Au-Ti Ge-Ti Contact angle, ° 120 100 80 60 Sn-Ti 40 20 Ga-Ti Pure Me/CaF2 In-Ti 0 Me- 2at% Ti /CaF 2 20 40 60 -Δ HTi 80 mix 100 120 140 , kJ/mol Fig. 18 The contact angle for pure Me melts and for Me melts alloyed with a small addition of Ti as a function of the Ti partial mixing enthalpy [35] 123 Adsorption energy and interface energy In a further investigation [45], we have applied the results of DFT calculation to the analysis of the experimentally observed changes in wetting angle in the CaF2/In–Ti system to clarify the effect of Ti adsorption on the wetting. As mentioned above, the comparison of adsorption energies for In and Ti suggests preferential adsorption of Ti onto the F atoms on the substrate surface. The decrease of the interfacial energy DcSL between CaF2 and In–Ti melt depends on the equilibrium surface coverage, hTi, of the interface by Ti adatoms [46, 47]. At a given temperature and Ti concentration, C, hTi depends on the binding energy of Ti with the interface. Note that the binding energy is positive and represents the corresponding adsorption energy taken with the opposite sign. In contrast to the situation considered above in the framework of DFT approach, where adsorption of Ti atoms occurs from the gas, in the wetting experiment adsorption occurs from the condensed state, namely, the In–Ti liquid solution. In the following, we consider an elemental act of adsorption as the transfer of Ti atoms from the liquid drop to the position atop the F atom of CaF2 at the SL interface, where the Ti atom substitutes for In and the latter returns to the drop and occupies the place of the removed Ti. Calculation of the energy DETi of adsorption of Ti from the liquid phase to the (111)F-terminated surface of CaF2 should take into account the formation of the Ti–F bond instead of the In–F bond at the SL interface, the breaking of Ti–In bonds, and forming instead In–In bonds within the liquid drop, as well as all other changes in the coordination and the partial energies of the involved inter-atomic interactions, including the lateral interaction of Ti adatoms with their Ti neighbors within the adsorption layer. The interactions between In and Ti atoms in the liquid solution can be estimated quite accurately in the framework of the NNA for regular solutions (NNARS) [48]. The calculation of interactions of Ti and In with F atoms of the substrate surface and of the lateral interactions In–In, Ti–Ti, and Ti–In within the adsorption layer require a sophisticated approach because they are affected by the potential field of the CaF2 substrate [45]. Using the obtained DETi, the surface coverage hTi of the SL interface with Ti adatoms and the corresponding decrease DcSL of the interfacial energy cSL caused by Ti adsorption from the liquid solution with the given Ti content can also be estimated. The bonds that were taken into account are: 12 bonds in the liquid drop, 6 bonds for the lateral interaction within the adsorption layer, 3 bonds between Ti or In atom in the adsorption layer and in the adjacent layer of the liquid above it, and 1 bond between the Ti or In atom and the F atom from the substrate surface. These numbers correspond to the simplifying assumption that the (111)-terminated close-packed FCC-like structure simulating the liquid is J Mater Sci adjacent to the (111)-terminated surface of CaF2. Such an assumption is justified by the fact that the metal atoms (both In and Ti) occupy the positions beyond F atoms and by the coordination of F atoms on the (111) surface of CaF2 that corresponds to the atomic arrangement in the (111) plane of FCC lattice. The binding energies ETi–Ti and EIn–In for the pairs Ti–Ti and In–In in the melts were estimated from the sublimation energies 4.3 and 2.4 eV for Ti and In, respectively [47]. The binding energy ETi–In = 0.34 eV was calculated within the NNARS approach according to Eq. 6 ETiIn ¼ 0:5ðETiTi þ EInIn Þ DH InTi ; ð6Þ where the experimental mixing enthalpy for In–Ti dilute solution DHIn–Ti = -0.06 eV [33]. The binding energy DETi was found as DETi = ER EA, where ER is the energy of the reference state that corresponds to the Ti atom inside the liquid solution, while In occupies the position above the F atoms at the interface. EA is the energy of the state that corresponds to the Ti atom adsorbed onto the F-sites at the SL interface. The Ti adatom in this state may have from n = 0 to 6 nearest Ti atoms. The important result given by the ab initio calculations is that DETi increases linearly with n from 0.2 eV for n = 0 to 1.16 eV for n = 6 [44], indicating strong lateral attraction between Ti nearest neighbors in the adsorption layer. The maximal DETi corresponds to maximum surface coverage hTi of the SL interface with Ti adatoms and is much larger than kT & 0.1 eV at which the wetting experiments were carried out. In further analyses for quantitative estimation of hTi, we use the Langmuir adsorption isotherm [46, 47]. hTi1 ¼ bC=ð1 þ bC Þ ð7Þ The detailed explanation of applicability of Langmuir adsorption model for CaF2/In–Ti may be found in [44]. Here, b = exp (DETi/kT) is the interface enrichment factor. Equation 7 shows that b = hTi/C is the ratio of the interface coverage to the bulk concentrations C of the solute for extremely dilute solutions when bC 1. The interface enrichment factor in our case is about 105 and 106 for 1123 and 973 K, respectively. Large values of b indicate that the SL interface coverage hTi approaches 1. Thus, considerable decrease in the interfacial energy DcSL associated with the formation of such a dense adsorption layer should occur. The higher the binding energy DETi, the lower the temperature, and the lower the bulk Ti concentration corresponds to the interface adsorption saturation C*. The concentration dependences H?(C) and DcSL(C) presented in Fig. 19 demonstrate clearly this tendency characteristic for the Langmuir adsorption. Equation 7 with DETi (n = 6) = 1.16 eV yields hTi? = 0.9988 for In ? 0.5 % Ti at 1123 K, which is almost complete adsorption saturation. To quantify the DcSL (DETi, T, C) dependence, we used the Shishkovsky surface energy isotherm [46, 47] DcSL ¼ CMAX kT lnð1 þ CbÞ; ð8Þ which follows from integration of the Gibbs adsorption equation for dilute solutions with the use of Eq. 8. Parameter UMAX in Eq. 8 is the ultimate value of the Gibbs adsorption (excess number of solute atoms per unit area) at the SL interface. In our case, UMAX is determined by the surface density of the Ti adsorption sites onto F atoms. For the F-terminated (111) surface of CaF2, UMAX = 7.7 9 1018 m-2. For T = 973 K, Eq. 8 yields DcSL = 0.88 J/m2 for C = 0.5 9 10-2. The cSL for various Ti concentrations C at the same temperature (973 K) were calculated in a similar way and depicted as the dotted line ‘‘theory’’ in Fig. 19a. The DcSL(C) dependence for T = 1123 K was calculated in the same manner with the above DETi = 1.16 eV and only slightly smaller UMAX = 6.2 9 1018 m-2 (Fig. 19b). 973K (a) Ti concentration, C, at% Fig. 19 The equilibrium contact angle (H?) and DcSL as a function of titanium concentration in the melt at 973 K (a) and 1123 K (b). Dotted lines correspond to the calculation according to Eq. 7 . Solid and open squares, solid and open triangles correspond to the experimental values of contact angle and to the values of DcSL calculated directly from the (b) Ti concentration, C, at% experimentally measured contact angles, respectively. The contact angle data at 973 K are from Naidich [15]; the contact angle data at 1123 K are from Nizhenko and Floka [36]. All calculations of DcSL are from Glickman et al. [45] 123 J Mater Sci Comparison with experiments for the system CaF2/ In ? Ti was carried out on the basis of Young equation: H1 ¼ arccos½ðcSV cSL Þ=cLV ð9Þ It is clear from this equation that the adsorption of Ti at LV and/or SV interfaces should inevitably lead to an increase in the contact angle from its initial magnitude H?0 = 130° found for pure In. In contrast to this, Fig. 19 shows the decrease of H? from 130° to (25 ± 5)° with the growth of Ti concentration in In. We can consider two potential explanations for this observation: (i) formation of a compound at the SL interface or (ii) a strong decrease in cSL caused by adsorption of Ti adatoms at the SL interface. The first scenario is hardly acceptable in our case. The above thermodynamic analysis, as well as SEM/EDS observations, shows that a stable compound between Ti and F should not form in the conditions of our experiment. The second scenario—strong interface adsorption of Ti— seems at the moment to be the most likely reason for the observed wetting improvement. This is confirmed in particular by our calculations, which showed close to saturation Ti adsorption at the SL interface and large reduction in the interfacial energy, DcSL. To check if the reduction in the interfacial energy DcSL was great enough to explain the observed reduction in the wetting angle H? (C, T), the DcSL calculated from Eq. 8 was compared in [44] with that found from Eq. 9. In this comparison, we used the experimental angles H0? (T) and H? (C, T), and assumed that alloying In with Ti does not change the liquid–vapor (cLV) and the solid–vapor (cSV) surface energies. This assumption means that wetting improvement in the studied system is considered to occur solely due to Ti adsorption at the SL interface. With this, Eq. 9 reduces to DcSL ¼ c0SL cSL ¼ c0LV ðcosH1 cosH01 Þ; ð10Þ where the subscript zero indicates the surface energies and wetting angle related to CaF2 in contact with non-alloyed In. Equation 10 enables estimating DcSL (C) from the known c0LV [19] and the measured angles H0? and H?(C). Figure 19 shows excellent inverse correlation between the calculated DcSL and experimentally determined wetting angle H? (C), as well as close agreement between the calculated and the experimental concentration dependence of DcS (C). The agreement is particularly convincing because the experimental results reported in [15, 35] by two research groups at different temperatures were excellently reproduced using the same binding energy DETi = 1.16 eV found in our ab initio calculations. It is also important that, as shown in [43], the maximal surface density, UMAX, for Ti adsorption sites, which provides the best fit of the theory to the experiments, appears to be very reasonable and falls in the narrow range UMAX = (7 ± 0.7) 9 1018 m-2, i.e., 123 90 ± 10 % of the surface density of the F-sites on the closepacked F-terminated (111) plane of CaF2. All this suggests that the classical adsorption theory with the fixed binding energy DETi given by DFT/NNARS provides a self-consistent explanation for all available data on the concentrationand temperature-dependence of the interfacial energy cSL(C,T) and contact angles in the system CaF2/In ? Ti. The obtained results support the hypothesis that the decrease in the SL interfacial energy due to Ti adsorption is the major factor in evolution of the wetting angle H? with Ti concentration in this system. Summary All the investigated pure metals (In, Sn, Ga, Ge, Cu, and Au), except Al, do not wet the CaF2 substrate in high vacuum and no evidence of new phase formation at the interface was found. For the CaF2/Al system at 1423 K, the contact angle was 92°, and an interfacial interaction, which leads to the formation of volatile compounds, was detected. At 1523 K, an increase in the contact angle of Ge, Cu, and Al as a function of time was observed. It was suggested that the volatile nature of the substrate was responsible for this unique behavior. A model that allows predicting the geometry of the interface during the experiment and the apparent contact angle was developed and confirmed experimentally. Addition of Ti to liquid metals led to the wetting improvement and its effect depends on the thermodynamic properties of the Me–Ti liquid solutions. It was predicted by classical thermodynamic analysis and confirmed by interface characterizations that the reaction between Ti and CaF2 does not lead to formation of a new condensed phase at the interface. In order to clarify the nature of wetting in these systems, DFT calculations were performed. The results of these calculations and classical adsorption theory were applied to analyze the experimental concentrationand temperature-dependence of the wetting angle in the CaF2/In–Ti system. The results support the assumption that the wetting improvement can be explained by Ti adsorption at the interface. Possible future research Alkaline earth fluorides with high thermodynamic stability may serve not only for the storage and transportation of reactive melts. The monocrystals of these materials have unique optical properties and are used as windows for optic devices. These windows usually should be joined hermetically to the devices, and the joining becomes a crucial aspect in their applications. Thus, further investigations of J Mater Sci wetting of highly stable fluorides by various liquid metals doped with other active elements (V, Cr, etc.) have to be continued in the directions outlined below. Drop sucking and drop pushing [49] experimental approach may provide in situ ‘‘opening’’ of the drop/substrate interface characterized can help to reveal either adsorption ML, multilayers or precipitates of active element enriched compound formed at the interface. The classical thermodynamic and ab initio analysis should be performed for the different alkaline earth fluorides and melts in order to understand to what extend the suggested approach may be used for the predictions of the wetting behavior in analogous non-reactive systems. The mechanism of metallic drops spreading on the surface of non-reactive fluoride substrates should be clarified. We suggest to apply for spreading kinetics analysis the ‘‘kink’’ model, which is usually applied to crystal growth and dislocation climb, together with the energies of interatomic interactions obtained via ab initio calculation. References 1. Eustathopoulos N, Nicholas MG, Drevet B (1999) Wettability at high temperatures. Pergamon, Boston 2. Howie JM (1993) Int Mater Rev 38:257 3. Marin J, Olivares L, Ordonez S, Martinez V (2003) Mater Sci Forum 415–418:487 4. Rado C, Drevet B, Eustathopoulos N (2000) Acta Mater 48:4483 5. Froumin N, Frage N, Polak M, Dariel MP (2000) Acta Mater 48:4483 6. Mortimer DA, Nicholas M (1973) J Mater Sci 8:640. doi: 10.1007/BF00561219 7. Kharlamov AI, Loichenko SV, Nizhenko VI, Kirillova NV, Floka LI (2001) Met Ceram 40:65 8. Muolo ML, Ferrera E, Novakovic R, Passerone A (2003) Scripta Mater 48:191 9. Thermodynamic Database SSUB3, version 3.1 (2001), produced by Scientific Group Themodata Europ, Foundation of the Computational Thermodynamics, Stockholm, Sweden 10. Krasovsky VP (1991) In: Naidich YV (ed) Surface properties of melts and solids and their use in materials science. Naukova Dumka, Kiev, p 120 (in Russian) 11. Krasovsky VP, Fenochka BV, Chuvashov YuN (1992) Adgez Rasplav Paika Mater 28:26 12. Naidich Y, Krasovsky VP (1998) J Mater Sci Lett 17:683 13. Naidich Y, Krasovsky VP (1998) In: Eustathopoulos N, Sobczak N (eds) Proceedings of the international conference HTC-97. Foundry Research Institute, Krakow, pp 87–89 14. Naidich Y, Krasovsky VP (1999) Br Ceram Proc 60:331 15. Naidich YV (2000) Powder Metall Met Ceram 39:355 16. Krasovsky VP, Naidich YV (2001) Capillary properties of alloys containing chemically active metals in contact with fluoride refractories. Trans JWRI 30:61–68 17. Krasovsky VP, Naidich YV (2002) Powder Metall Met Ceram 41:72 18. Krasovsky VP, Naidich YV, Krasovskaya NA (2003) Surface tension and density of copper-titanium alloys. Alloys 4:18–24 (in Russian) 19. Kohn W, Vashishta P (1983) In: Lundqvist S, March NH (eds) Theory of the inhomogeneous electron gas. Plenum, New York, pp 79–147 20. Kohn W, Becke AD, Parr RG (1996) J Phys Chem 100:12974 21. Schwarz K, Blaha P, Madsen GKH (2002) Comput Phys Commun 147:71 22. Cottenier S (2004) Density functional theory and the family of (L) APW methods: a step-by-step introduction. ISBN 90-8072151-4. http://www.wien2k.at/reg_user/textbooks/DFT_and_LAPW2_cottenier.pdf 23. Barzilai S, Argaman N, Froumin N, Fuks D, Frage N (2008) Appl Phys A 93:379 24. Barzilai S, Argaman N, Froumin N, Fuks D, Frage N (2009) The effect of Me–Ti inter-atomic interactions on wetting in CaF2/(Me–Ti) systems: Ab initio considerations. Surf Sci 603:2096–2101 25. Barzilai S, Aizenshtein M, Lomberg M, Froumin N, Frage N (2008) J Alloys Compd 452:154 26. Reiter G (1992) Phys Rev Lett 68:75 27. Bischof J, Scherer D, Herminghaus S, Leiderer P (1996) Phys Rev Lett 77:1536 28. Levi G, Kaplan WD (2003) Acta Mater 51:2793 29. Saiz E, Tomsia AP, Cannon RM (1998) Acta Mater 46:2349 30. Champion JA, Keene BJ, Sillwood JM (1969) J Mater Sci 4:39. doi:10.1007/BF00555046 31. Barzilai S, Aizenshtein M, Lomberg M, Froumin N, Frage N (2007) Solid State Sci 9:338 32. West RC (ed) (1976) Handbook of chemistry and physics, 56th edn. CRC Press, Boca Raton, pp 1676–1975 33. Nikolaenko YV, Batalin GN, Beloborodova EA, Vorobey YV, Zhyravlev VS (1985) Russ J Phys Chem 59:417 34. Froumin N, Barzilai S, Aizenshtein M, Lomberg M, Frage N (2008) Mater Sci Eng A 495:181 35. Barzilai S, Lomberg M, Aizenshtein M, Froumin N, Frage N (2010) Mater Sci 45:2085 36. Nizhenko VI, Floka LI (1981) Surface tension of liquid metals and alloys. Metallurgy, Moscow (in Russian) 37. Alfredsson M, Catlow CRA (2004) Surf Sci 561:43 38. Krischok S, Stracke P, Hofft O, Kempter V, Zhukovskii YF, Kotomin EA (2006) Surface Scie 600:3815 39. Shi H, Eglitis RI, Borstel G (2005) Phys Rev B 72:45109-1 40. Fuks D, Dorfman S, Zhukovskii YuF, Kotomin EA, Stoneham AM (2002) Surf Sci 499:24 41. Causà M, Dovesi R, Pisani C, Roetti C (1986) Surf Sci 175:551 42. Shi H, Eglitis RI, Borstel G (2005) Phys Status Solidi B 242:2041 43. Barzilai S, Argaman N, Froumin N, Fuks D, Frage N (2008) Surf Sci 602:1517 44. Zhuravlev VS, Turchanin MA (1997) Powder Metall Met Ceram 36:141 45. Glickman E, Fuks D, Frage N, Barzilai S, Froumin N (2012) Appl Phys 106:181 46. Howie J (1997) Interfaces in materials. Wiley Interscience, New York 47. Adamson A (1979) Physical chemistry of surfaces. Wiley Interscience, New York 48. Miracle DB, Wilks GB, Dahlman AG, Dahlman JE (2011) Acta Mater 59:7840 49. Sobczak N, Nowak R, Radziwill W, Budzioch J, Glenz A (2008) Mater. Sci Engin A 495:43 123
© Copyright 2026 Paperzz