· 460 · 药学学报 Acta Pharmaceutica Sinica 2011, 46 (4): 460−465 Preparation of fluconazole buccal tablet and influence of formulation expedients on its properties MOHAMED Saifulla P*, MUZZAMMIL Shariff, PRAMOD Kumar TM (Department of Pharmaceutics, College of Pharmacy, JSS University, Sri Shivarathreeshwara Nagar, Mysore-570 015, Karnataka, India) Abstract: The aim of present study was to prepare buccal tablets of fluconazole for oral candidiasis. The dosage forms were designed to release the drug above the minimum inhibitory concentration for prolonged period of time so as to reduce the frequency of administration and to overcome the side effects of systemic treatment. The buccal tablets were prepared by using Carbopol 71G and Noveon AA-1 by direct compression method. Microcrystalline cellulose was used as the filler and its effect was also studied. The prepared dosage forms were evaluated for physicochemical properties, in vitro release studies and mucoadhesive properties using sheep buccal mucosa as a model tissue. Tablets containing 50% of polymers (Carbopol & Noveon) were found to be the best with moderate swelling along with favorable bioadhesion force, residence time and in vitro drug release. The in vitro drug release studies revealed that drug released for 8 h, which in turn may reduce dosing frequency and improved patient compliance in oral candidiasis patients. Key words: adhesion; Carbopol 71G; fluconazole; mucoadhesive tablet; Noveon AA-1; oral candidiasis CLC number: R943 Document code: A Article ID: 0513-4870 (2011) 04-0460-06 Oral candidiasis is an opportunistic fungal infection in oral cavity usually caused by Candida albicans[1]. It can infect when predisposing factors such as antibiotic therapy, corticosteroid therapy, xerostomia (dry mouth), diabetes mellitus, chemo/radiation therapy, and immunosuppression are present. Recently the advent of the human immunodeficiency virus infection has resulted in a resurgence of oral candida infections. General debilitation, poor oral or dental hygiene, and ill-fitted dentures are some of the other predisposing factors responsible for the cause of oral candidiasis. Fungal opportunistic infections, including oral candidiasis, are a major cause of morbidity and mortality in cancer patients. Chronic antimycotic therapy in high doses is undesirable for treatment of oral infections due to potential side effects[2−5]. The oral dose of fluconazole for treatment of oral candidiasis (100 mg/day for 1 or 2 weeks) results in notable side effects varying from headache, nausea to liver dysfunction and hepatic failure. Furthermore, oral fluconazole is reported to interact with a number of medications, including Received 2010-10-19. *Corresponding author Tel: 0821-2548353, Fax: 0821-2548359, E-mail: [email protected] oral hypoglycemics, coumarin-type anticoagulants, cyclosporins, terfenadin, theophylline, phenytoin, rifampin and astemizole[6]. Therefore, to minimize these adverse effects and the ominous risk of drug resistance, topical therapy should be considered as the first-line candidate for the treatment of oral and pharyngeal candidiasis. These yeast infections are usually treated locally by application of gels or suspensions. Release of drugs from these preparations involves initial burst of activity, whose level rapidly declines to subtherapeutic concentrations[7]. Recent years have seen an increasing interest in the development of novel buccal bioadhesive dosage forms. These are useful for both systemic delivery of drugs, as well as for local targeting of drugs to a particular region in the body[8, 9]. A wide range of polymers of synthetic, semi synthetic and natural origin like Carbopol, polycarbophil, sodium carboxymethylcellulose (SCMC), hydroxypropylmethylcellulose, chitosan and xanthan gum have been described for the formulation of bioadhesive systems but none of these polymer possess all the characteristics of an ideal polymer (nontoxic, nonirritant, strong non covalent adhesion, sustained release, stable and cheap) for a bioadhesive drug MOHAMED Saifulla P, et al: Preparation of fluconazole buccal tablet and influence of formulation expedients on its properties · 461 · delivery system. Carbopols are excellent bioadhesives but with potential mucosal irritating character[10]. Irritant properties of Carbopol 971P (CP 971P) can be reduced by combining it with other non-irritant bioadhesive polymers like SCMC. Yehia et al[11] have studied fluconazole mucoadhesive buccal films prepared using film forming polymers and bioadhesive polymers alone or in combination. Yehia et al[12] have formulated novel mucoadhesive buccal discs of fluconazole and studied the relationship between swelling, erosion and drug release. However, in previous literature, no attempt has been taken to formulate fluconazole buccal tablets. The objective of the present study is ① to prepare mucoadhesive fluconazole tablets using Carbopol 71G and Noveon AA-1, ② to examine the in vitro release of fluconazole from formulated tablets by varying type and composition of matrix blend, ③ to study the effect of microcrystalline cellulose on in vitro drug release. The 8 h drug release is desired in accordance to patient compliance and to reduce the frequency of administration. The prepared formulation containing fluconazole for oral candidiasis should ensure satisfactory drug level in the mouth for prolonged duration of time and reduce side effects and drug interaction during systemic therapy. Materials and methods Materials Fluconazole obtained from Mayer’s Health Care PVT Ltd., Bangalore, India. Carbopol 71G (Arihantt Trading Co., Mumbai, India, acrylic acid polymer, carboxylic acid content, assay %: 56.0 − 68.0, viscosity: 4 000 − 11 000, loss on drying: 2% max, heavy metals: 20 parts per million max). Noveon AA-1 (Arihantt Trading Co., Mumbai, India, polycarbophil, MW ranges from 700 000 to 3 − 4 billion, viscosity: 2 000 − 12 000 cPs at 25 ℃, loss on drying: 1.5% max, pH 1% dispersion: 4 max). Microcrystalline cellulose and Talc were from Zydus Cadila, India. All other chemicals and reagents used were of analytical grade. Preparation of fluconazole buccal tablets Bioadhesive tablets were fabricated by direct compression method as shown Table 1. The accurate quantity of drug and excipients were weighed. They were passed through sieve and thoroughly mixed using mortar and pestle. The blend was lubricated and then compressed into tablets by the direct compression method using 8-mm flat-faced punches in KBr press (Technosearch, Mumbai, India) at 1 ton pressure. Table 1 Formulation chart of the prepared buccal tablets Formulation code (wt in mg) Ingredient F1 F2 F3 F4 F5 Fluconazole 20 20 20 20 20 20 Carbopol 71 G 30 50 − − 15 25 Noveon AA-1 − − 30 50 15 25 Microcrystalline cellulose 45 25 45 25 45 25 5 5 5 5 5 5 Talc F6 Evaluation of buccal tablets All the formulations were evaluated for uniformity of weight, and drug content as per pharmacopoeial method. The average weight was obtained for at least 20 units. The fluconazole quantification was analyzed at 261 nm by UV spectrophotometer (UV-1700 Shimadzu, Japan). The thickness was measured using Mitotoyo screw gauge (Mitotoyo, Japan). Hardness was determined for at least 10 tablets using Erweka hardness tester (Erweka, India) and friability was evaluated for a sample of 20 tablets using Electrolab EF-2 friabilator (Electrolab, India). Technological parameters of the formulations are shown in Table 2. Table 2 Physicochemical properties of fluconazole buccal tablets (Mean ± SD) Formulation Thickness code /mm % Friability/ Microenvironment Hardness kg·cm−2 pH F1 1.2 ± 0.01 0.31 ± 0.005 4.2 ± 0.2 6.54 ± 0.11 F2 1.3 ± 0.02 0.27 ± 0.01 4.8 ± 0.4 6.62 ± 0.10 F3 1.3 ± 0.01 0.24 ± 0.005 5.1 ± 0.1 6.61 ± 0.15 F4 1.2 ± 0.03 0.41 ± 0.005 4.0 ± 0.1 6.73 ± 0.13 F5 1.3 ± 0.01 0.36 ± 0.005 4.3 ± 0.3 6.66 ± 0.15 F6 1.2 ± 0.02 0.28 ± 0.01 6.72 ± 0.16 4.8 ± 0.2 Microenvironment pH The microenvironment pH of the prepared buccal bioadhesive fluconazole tablets were determined to evaluate the possible irritation effects on the mucosa. The microenvironment pH was determined by using Elico, LI-120 (Ahmadabad, India). The tablets were left to swell in 5 mL of distilled water (pH 6.8) in small beakers, and the pH was measured at time intervals of 2, 4, 6 and 8 h by placing the electrode in contact with the microenvironment of the swollen tablets. The average pH of five determinations was reported[13, 14]. Swelling studies The swelling index of the prepared buccal bioadhesive fluconazole tablets was determined by weighing five tablets and recording their weights before placing them separately in weighed beakers. The total weight was recorded (W1 ). Four milliliters of phosphate buffer (pH 6.8) was added · 462 · 药学学报 Acta Pharmaceutica Sinica 2011, 46 (4): 460−465 to each beaker and then placed in an incubator at 37 ± 0.5 ℃. At time intervals of 2, 4, 6 and 8 h excess water was carefully removed, and the swollen tablets were weighed (W2)[15−17]. The experiment was repeated three times, and the average W1 and W2 were reported. The swelling index was determined from the formula. Swelling index = W2 −W1 (1) W1 In vitro release of fluconazole tablets The drug release rate from buccal compacts was studied using the orbital shaking incubator using (Remi CIS 24, India) 30 mL of phosphate buffer pH 6.8. The temperature was maintained at 37 ± 0.5 ℃ and 50 RPM (rotation per min). For every one hour of time interval 3 mL sample was withdrawn, filtered through a millipore filter of 0.45 µm pore size and assayed spectrophotometrically at 261 nm. Immediately after each sample withdrawal, a similar volume of phosphate buffer pH 6.8 was added to the release medium to maintain the volume in the vessel constant. The absorbance of the polymeric additives was negligible and did not interfere with λmax of the drug. The release data were kinetically analyzed using different kinetic models to determine the mechanism of drug release[18, 19]. Residence time for tablets The in vitro residence time was determined using a locally modified USP disintegration apparatus (Disintegration tester, Veego Instruments Corporation, Mumbai, India). The medium was composed of 500 mL phosphate buffer (pH 6.8) in 1 L beaker and maintained at 37 ± 0.5 ℃. A segment of sheep buccal mucosa, was glued on the inside curved surface of 1 L beaker above the level of 500 mL phosphate buffer (pH 6.8). A glass cylinder (100 mL) was vertically fixed to the apparatus. The bioadhesive tablet was hydrated from one surface using phosphate buffer (pH 6.8) and then the hydrated surface was brought into contact with the mucosal membrane. The glass cylinder was vertically fixed to the apparatus and allowed to move up and down so that the tablets was completely immersed in the buffer solution at the lowest point and was out at the highest point. The time necessary for complete erosion or detachment of the tablet from the mucosal surface was recorded[20, 21]. The experiment was performed in triplicate. Bioadhesive strength The force required to detach the bioadhesive tablets from the mucosal surface was applied as a measure of the bioadhesive performance. The method of Parodi et al[22] was slightly modified for measuring the bioadhesion strength of the tablets. The instrument is broadly composed of a modified two arm physical balance in which the right pan had been replaced by a formulation holding glass plate (10 cm × 5 cm) and counter balanced by a water collecting pan suspended to the left arm. The pan received a siphon tube from a 10 L bottle, which was kept at a high place in such a way that water head in the bottle, always remaining above the water collecting pan. The siphon tube bears a flow regulating device. Nylon thread was used to suspend both the glass plate and the pan. An acrylate tissue mounting stage (1.8 cm × 1.8 cm × 8 cm) was attached to the center of a glass beaker (16 cm diameter and 18 cm height). Glass beaker was filled with phosphate buffer (pH 6.8) to simulate in vivo saliva conditions. A magnetic stirrer provided with temperature control was used to maintain the temperature of phosphate buffer (pH 6.8) in glass dish at 37 ± 0.5 ℃. A piece of sheep buccal mucosa was tightly secured on the upper surface of the acrylate tissue mounting stage with thread. Tablets were fixed on the centre of the formulation holding glass plate with an adhesive (Fevi Quick®). The exposed tablet surface was moistened with phosphate buffer (pH 6.8) and left for 30 s for initial hydration and swelling. Then glass plate (with the film) was kept on the mucosal tissue secured on the tissue mounting stage in such a way that films completely remained in contact with mucosa. The whole assembly was kept undisturbed for 3 min (preload time) to establish the adhesion between the tablets and mucosal tissue. The glass plate (weight 50 g) itself acted as a preload. After the preload time, water collecting pan was suspended to the left arm and water was added in it, by the siphon tube, at a constant rate of 200 drops per minute until detachment of the film from mucosal surface took place. A support was kept under the water collecting pan to hold it at the time of detachment. Weight of water collected in the pan at the time of detachment was measured[22]. The experiment was performed in triplicate. Stability studies The optimized formulation was subjected to stability testing as per ICH guidelines at 30 ± 2 ℃, 65% ± 5% RH & 40 ± 2 ℃, 75% ± 5% RH for three months. Compacts were evaluated periodically for drug content and in vitro drug release studies. Results and discussions The bioadhesive buccal tablets containing fluconazole were successfully prepared by direct compression method. Different tons of pressures were MOHAMED Saifulla P, et al: Preparation of fluconazole buccal tablet and influence of formulation expedients on its properties · 463 · initially investigated in our laboratory to obtain the optimum hardness and friability. An optimum of 1 ton pressure was selected. 1 Drug polymer compatibility studies The FTIR studies of pure fluconazole and polymer. The spectrum exhibits no or little variation in the peak position. The FTIR studies confirmed there is no interaction and can be used in formulation. 2 Microenvironment pH Microenvironment pH is the most important criteria of the formulation for the patient compliance. Microenvironment pH is determined to evaluate the possible irritation effects on the mucosa. As acidic or alkaline pH is found to cause irritation to the buccal mucosa, leads to patient incompliance. In buccal tablets formulations containing combination of polymers showed microenvironment pH nearer to neutral. The Carbopol 71G containing formulations showed microenvironment pH around 6.6, this may be due to high concentration of carboxylic acid in the Carbopol 71 G. Noveon AA-1 containing formulations showed microenvironment pH of about 6.73, this may be due to the polyacrylic acid. Polyacrylic acid is less acidic than the carboxylic acid present in the Carbopol 71G. 3 Swelling index studies The swelling studies of the formulation were the critical for its bioadhesion. In beginning adhesion is minimal because the bond formed between mucosal layer and polymer is very weak. The adhesion will increase with the degree of hydration until a point where over hydration leads to an abrupt drop in adhesive strength due to disentanglement at the polymer/tissue interface. In buccal tablets all formulations shows the swelling up to 8 h. Swelling index increased with the weight gain by the compacts, increased proportionally with the rate of hydration as shown in Figure 1. Swelling index measurement was carried up to 8 h. Carbopol 71 G being acidic in nature swells more in the basic pH and in neutral pH compared to Noveon AA-1 because of its less acidic in nature. All formulation showed rate of swelling more than the rate of erosion. The polymer chain in the tablets remains intact and doesn’t cause the erosion. Microcrystalline cellulose a hydrophobic and water insoluble compound, with variation in the concentration of microcrystalline cellulose did not influenced greatly the swelling of the mucoadhesive polymers. Figure 1 4 Swelling studies of formulations In vitro drug release studies The in vitro release profile is showed in Figure 2. The rate and extent of drug release decreased with increase in the concentration of polymers for prepared tablets. In buccal tablets the drug was slowly released over a period of 8 h. As the concentration of polymer/ polymers increased the drug release decreased. In the buccal tablets (dry state), the fluconazole is trapped in a glassy core. As the external surface of the buccal tablet is hydrated, it forms a gelatinous layer. The gelatinous layers are not entangled chains of polymer, but discrete microgels made up of many polymer particles, in which the fluconazole is dispersed. The crosslink network is responsible for the entrapment of fluconazole in the gelationous layer. The osmotic pressure from within the gelatinous layer works to break up the structure, and the drug continued to diffuse through the gel layer at a uniform rate. Increasing the amount of Carbopol 71G in the formulations showed linearity in drug release and resulted in more consistent performance. As the concentration of Carbopol 71G further increased, the release rate became slower and more linear. This may be due to the fact that the gel layer formed around the tablet becomes stronger, with fewer interstitial spaces between the microgels. One of the reasons for slow drug release from the Carbopol containing formulations may be due to the closing of the micro pores and a reduction in regions of low micro viscosity in the swollen compacts. The other reason may be that at higher concentration of Carbopol polymer the gel layer is thicker and stronger. The thicker the gel layer, the more the time for the drug to diffuse to the surface. The increase in polymer concentration decreased the drug release in all the formulations as shown in Figure 2. As both the polymers have the hydroxyl group, the drug release is almost the same. · 464 · 药学学报 Acta Pharmaceutica Sinica 2011, 46 (4): 460−465 The formulations containing both Noveon and Carbopol showed the drug release in a similar manner as that of other formulations. F1, F3 formulations showed the drug release above 90% with polymer concentration 30%. Whereas F2 and F4 formulations showed decreased release with increase in the polymer concentration. About 70% of drug was release with 50% of polymer, this decrease in the drug release may be due to gel layer around the tablet or due to closing of micro pores in the polymer channels. Figure 2 In vitro drug release studies for formulations Influence of MCC on drug release studies Usually, the addition of fillers is necessary to obtain solid dosage forms with desirable technological properties. However, these additives can have significant effect on the water uptake of the formulations and dissolution properties of drugs. In this context, it was reported that water absorption behaviour of polymers might be influenced by the presence of different co-excipients[23]. It is well known that MCC is one of the most commonly used direct compression excipient as a binder/filler. It is capable of swell and therefore, different concentrations can modify the drug release rate by forming a gelatinous layer on the surface of the compacts. MCC absorbs water at a faster rate, which causes the polymer to change from a glassy to a rubbery state, thereby facilitating chain movements. Unexpectedly, the swelling capacity and the further drug release rate of the tablets were slightly modified by replacing swellable MCC. Moreover, release rate of fluconazole increased with increasing concentration of MCC. In addition, no initial burst effect was observed by using MCC up to 50%. Thus, the dissolution process would be mainly affected by the water absorption, positively correlated with the gel forming of the mucoadhesive polymers, working as a diffusion barrier. Moreover, it should be mentioned that the incorporation of the highly water-soluble lactose is not always an effective tool to increase drug dissolution rates. 6 Bioadhesion studies Bioadhesion force and ex-vivo residence time of the prepared tablets on sheep buccal mucosa have been shown in Table 3. As expected, bioadhesion characteristics were found to be affected by the nature and proportions of the polymers used. The highest mucoadhesion was observed in the formulations containing combination of polymers. Due to their chemical nature, these highmolecular-weight polymers readily swell in water, providing a large adhesive surface for maximum contact with the mucin (the glycoprotein predominant in the mucous layer). The Noveon AA-1 containing formulation showed more mucoadhesive strength than the Carbopol 71 G containing formulation, this may be due to the greater hydrophilicity which results in low contact angle. Thus it interacts with the mucin, resulting in adhesion of the polymer to the mucin. The combination of polymers showed the synergistic action hence greater mucoadhesive strength was observed in F6 (containing 50% of polymer) formulation. 5 Results of mucoadhesion studies (Mean ± SD) Table 3 Formulation code F1 7 36.5 ± 0.002 Ex-vivo residence time/h 4.36 ± 0.35 F2 40.3 ± 0.001 4.53 ± 0.15 F3 51.2 ± 0.001 5.24 ± 0.22 F4 57.8 ± 0.001 5.55 ± 0.10 F5 62.3 ± 0.002 6.55 ± 0.24 F6 66.5 ± 0.001 7.21 ± 0.50 Bioadhesion strength/g Kinetic analysis To examine further the release mechanism of fluconazole from buccal compacts, the results were analyzed according to the Peppas model fitting. The values of n were greater than 0.5 indicating non-Fickian transports. Most of the prepared compacts exhibited n values greater than 0.9. Therefore, the values of diffusion release exponent n (slope) and coefficients of correlation r following linear regression of dissolution data indicated near zero order release. It may be indicative of drug release by both diffusion and chain relaxation mechanism. Therefore the drug release from the prepared compacts is controlled by swelling of the polymer followed by drug diffusion through the swollen polymer. MOHAMED Saifulla P, et al: Preparation of fluconazole buccal tablet and influence of formulation expedients on its properties · 465 · 8 Stability study Based on the drug release, microenvironment pH and swelling studies F5 formulation was selected as optimized formulation. The optimized formulation F5 was subjected to stability study maintained at 30 ± 2 ℃, 65% ± 5% RH & 40 ± 2 ℃, 75% ± 5% RH for 90 days (Table 4). The resulting drug content assay and drug release profiles from these formulations showed no significant difference over the period of the study. [8] Bouckaert S, Remon JP. In-vitro bioadhesion of a buccal, miconazole slow release tablet [J]. J Pharm Pharmacol, 1993, 45: 504−507. [9] Save T, Venkitachalam P. 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