19th INTERNATIONAL CONGRESS ON ACOUSTICS MADRID, 2-7 SEPTEMBER 2007 SONOELECTROCHEMICAL PRODUCTION OF GOLD AND SILVER NANOPARTICLES PACS: 43.35.Vz 1 2 2 1 1 Dabalà Manuele , Cojocaru Paula , Vicenzo Antonello , Zin Valentina , Brunelli Katya , 2, Cavallotti Pietro Luigi 1 Università di Padova, Dipartimento di Innovazione Meccanica e Gestionale, via Marzolo, 9, 35131 Padova, Italy; [email protected] 2 Politecnico di Milano, Dipartimento di Chimica, Materiali e Ingegneria Chimica “G.Natta”, Via Mancinelli, 7, 20131 Milano, Italy ABSTRACT In this work the development and the characterization of a sonoelectrochemical process for the synthesis of gold and silver nanoparticles from sulfite based electrolytes was studied. The solution chemistry was chosen in alternative to electrolyte composition of chemical deposition processes and selected because of its low environmental impact and chemical stability. Electrochemical characterization of metal particles deposition was performed by cyclic voltammetry; two aspects of the process were studied: (i) potential region of the deposition process at changing metal ions concentration; (ii) effects of the supporting electrolyte. Pulsed current electrodepositions were realized on titanium plates in order to optimize the sono-electrochemical parameters and to obtain small and numerous metal nuclei. It seemed that silver makes it possible to produce slightly smaller nuclei than gold. After these preliminary studies gold and silver nanoparticles were synthesized with the pulsed sonoelectrochemical technique, which couples electrodeposition of metals with the employment of high power ultrasound (20 kHz). Produced nanoparticles were analysed both morphologically and dimensionally by SEM, TEM and light scattering. Particles appeared agglomerated in clusters and formed three-dimensional structures constituted by units with mean size of ˜ 20 nm. Silver particles were quite smaller than gold ones as observed in the single current pulse tests. INTRODUCTION In the last decade, the production of metallic nanoparticles has been extensively investigated as they offer high surface-to-volume ratios and may be employed in various areas [1-3]. Methods of producing metallic nanosized materials are numerous but an alternative, simplest and costeffective method is to use Sonoelectrochemistry where an ultrasonic horn is also used as the working electrode [4-6]. Gold and silver nanoparticles apply to a wide range of likely applications, e. g. fuel cells catalysts, drug delivery, bioanalysis, biological electron microscopy, enzyme electrodes, chemical sensors, Surfaced-enhanced Raman spectroscopy (SERS) and nanoscopic electrodes.Using nanoparticles in such applications offers several potential advantages. The most interesting aspect of using nanoparticles is that properties of a material change as the particle size approaches molecular dimensions and it is a very interesting property of the nanomaterial that make it useful for a particular application In this work the development and the characterization of a sonoelectrochemical process for the synthesis of gold and silver nanoparticles from sulfite based electrolytes was investigated. EXPERIMENTAL The electrochemical deposition of silver nanoparticles was carried out from an electrolyte of the –3 following base composition: AgNO3 in the range from 10 to 0.1 M; NaNO3 in the range from 0.05 to 0.5 M; Na2SO3 0.25 M, at pH 8.60. By slowly adding dilute silver nitrate solution to a stirred solution of sodium sulfite and sodium nitrate, precipitation of Ag2S was avoided. The electrochemical deposition of gold nanoparticles was carried out from an electrolyte with the following base composition: (NH4)3Au(SO3)2 and ethylendiamine 0.01 M; Na2SO3 0.12 M at pH 6.5. Electrochemical experiments were carried out in a conventional three electrode cell using 2 as working electrode either an amorphous carbon disc, apparent surface area 0.2826 cm , or a 2 titanium sheet, on which an apparent surface area of 1 cm was defined by an insulating tape. A saturated calomel electrode (SCE) served as a reference electrode. The counter electrode was a platinum wire with a much larger surface area than the working electrode. The electrochemical characterization of metal particles deposition was carried out by cyclic voltammetry using a model 273A EG&G PAR potentiostat. The scan rate during voltammetric –1 cycling was changed in the range from 50 to 300 mV s . The system used for the production of nanoparticles consisted of a titanium alloy horn acting both as the cathode and the ultrasounic emitter [6], described therein as the sonoelectrode, linked to a AMEL 7060 potentiostat and a 20kHz ultrasonic generator as shown in Figure 1. Figure 1. - Schematic of the sonoelectrochemical deposition setup The chemical composition of the solution used to produce gold and silver nanoparticles were summarized in the table 1. Au Ag (NH4)3Au(SO3)2 10 mM AgNO3 20 mM Ethylendiamine 10 mM NaNO3 0.1 M Na2SO3 0.12 M Na2SO3 0.25 M T = 328°K T = 298°K pH = 6.5 pH = 8.5 Table 1. – Chemical composition of solutions used for nanoparticles production RESULTS AND DISCUSSION The electrochemical characterization was made by cyclic voltammetry in order to define the potential region of the deposition process both at changing ions concentration and supporting electrolyte concentration. ¡Error! No se encuentra el origen de la referencia. shows typical voltammetric curves at the glassy carbon electrode changing Ag(I) concentration in solution from 1 to 30 mM. Figure 2. Cyclic voltammograms from 0.7 to –0.7 V at glassy carbon electrode in electrolyte with –2 changing Ag(I) concentration, Na2SO3 0.25 M, NaNO3 0.1 M at pH 8.60; Ag(I): (a) 3 x 10 M, (b) 2 x –2 –2 –3 –3 10 M , (c) 1 x 10 M, (d) 5 x 10 M, (e) 1 x 10 M. 2 th 19 INTERNATIONAL CONGRESS ON ACOUSTICS – ICA2007MADRID 3– The peak potential for the cathodic reduction of the silver-sulfite complex [Ag(SO3)2] shifts towards more positive value as the Ag(I) concentration increases, indicating the lowering of the nucleation overpotential as the silver concentration is increased. The formal potential of the complex may be estimated as about 0.02 V SCE by using the reported value of the stability constant (log K ˜ 9.0 (i)).This is qualitatively confirmed by the voltammetric analysis, observing that, as the Ag(I) concentration increases, the potential value midway between the anodic and cathodic peaks tends to a similar value. The peak parameters, current density and potential, change significantly as the Ag(I) concentration increases: the potential of both peaks shift toward more positive values, as expected; besides, both peaks change in shape, showing broadening, and the crossing of the forward and reverse scan becomes more and more evident, as a result of increased nucleation intensity. In order to investigated effect of a supporting electrolyte on the electrodeposition sodium nitrate NaNO3 was added in increasing concentration to the silversulfite electrolyte and a cyclic voltammetry characterization (Figure ) at the glassy carbon electrode was performed. The current density and the potential of voltammetric peaks changed significantly as the sodium nitrate concentration was varied in the deposition bath. Figure 3. Cyclic voltammograms from 0.7 to –0.7 V at glassy carbon electrode in electrolyte with –1 changing NaNO3 concentration, Na2SO3 0.25 M, Ag(I) 20 mM at pH 8.60; NaNO3 conc. : (a) 4 x 10 M, –1 –1 –2 (b) 3 x 10 M , (c) 2 x 10 M, (d) 5 x 10–2 M. Scale bar 1 mA cm . Gold deposition from the (NH4)3Au(SO3)2 10 mM, Na2SO3 0.1 M and C2H8N2 10 mM, solution at pH 6.5, shows the characteristics of a highly irreversible process. In ¡Error! No se encuentra el –1 origen de la referencia. cyclic voltammograms at the glassy carbon electrode at 50 mV s scan rate are reported. From the first scan it may inferred that the discharge of the Au(I) complex at the glassy carbon electrode is highly inhibited since no distinct feature, that could be related to gold deposition, is clearly seen but a shallow current wave starting from about –300 V. This is soon superseded by a second current wave starting at about –500 V. The later can be attributed to the reduction of sulphite to dithionite ion, in agreement with early reports on the polarization behaviour of Au(I) sulfite solution [7]. Upon cycling, a steady voltammogram is obtained where a distinct current peak for the discharge of the Au(I) sulfite complex appears at about –300 V. This is followed by the reduction of sulfite to dithionite ion at the gold plated surface at higher current density compared to the glassy carbon electrode. Figure 4. SEM micrographs of gold particles on titanium deposited from (NH4)3Au(SO3)2 10 mM, Na2SO3 0.1 M and C2H8N2 10 mM, at pH 6.5, at changing potential, as indicated (vs. SCE) and 50 ms pulse duration. Scale bar is 1 µm. 3 th 19 INTERNATIONAL CONGRESS ON ACOUSTICS – ICA2007MADRID The voltammetric behaviour of the gold deposition solution strongly suggest that particles formation may be controlled by a mechanism of progressive nucleation, as a result of kinetic control on the Au(I) sulfite complex discharge. However, the evidence from SEM observation of gold particles grown on titanium is not in line with this observation. The nucleation density appears to be extremely sensitive to the deposition potential, possibly in connection with an inhibition effect of the side reaction of sulfite reduction. In fact, at –200 mV potential pulse, a uniform distribution of regularly sized gold particles is obtained, while at potential more negative than –400 mV a strong reduction in particles density is observed. This behavior may be explained taking into account the influence of surface inhibition related to the electroreduction of sulfite, which could result in a twofold effect: inhibition of growth of already formed gold particles and nucleation of new particle on the titanium surface as the deposition potential increases. Besides, it is also worth noting that particles size obtained by potential sweep is sensibly larger than obtained by potential pulse deposition. Pulsed current electrodepositions were carried out on titanium plates; a single current pulse was sent to each plate and thus a study on nucleation was performed. The aim of these test was to optimize parameters like current density, i, and duration of the pulses, t, to obtain nuclei the smallest and most numerous as possible. SEM QBSD images are shown below: Figure 5. Gold nuclei electrodeposited on a Titanium plate with a single current pulse. 2 i = 50 mA/cm , t = 200 ms Figure 6. Silver nuclei electrodeposited on a Titanium plate with a single current pulse. 2 i = 50 mA/cm , t = 200 ms From SEM images and following image analysis it results that a single current pulse enable the electrodeposition of the metal; both gold and silver nuclei have average size smaller than 150 nm; gold nuclei are smaller than 100 nm for the 50.7%, while silver nuclei for the 67.4%. 4 th 19 INTERNATIONAL CONGRESS ON ACOUSTICS – ICA2007MADRID It seems that silver makes it possible to produce slightly smaller nanoparticles than gold, and in general we can state that short current pulses (200 ms) allow producing nanoparticles. SEM images worked out with “Image Pro Plus” Software are shown in figure 7. The software allows to extract informations from SEM images about the distribution of nuclei’s size; it’s better work with very short current pulses in order to minimize enhancement and coalescence of the nuclei on the titanium plate. Gold nuclei Silver nuclei 40% 40% 35% 35% 30,7% 30% 23,9% 25% 21,8% frequency frequency 30% 19,5% 20% 14,9% 15% 25% 20% 18,7% 18,0% 17,0% 15% 10% 7,3% 2,8% 0,0% 1,4% 1,1% 0,7% 4,7% 5% 1,0% 0,0% 0% < 25 8,7% 10% 6,7% 5% 25-50 50-75 75-100 100-125 125-150 150-175 175-200 200-225 225-250 > 250 diameter (nm) 0,7% 0,0% 0,5% 0% < 25 25-50 50-75 75-100 100-125 125-150 150-175 175-200 200-225 225-250 > 250 diameter (nm) (a) (b) Figure 7. Bar graphs about size distribution of (a)gold and (b)silver nuclei on a titanium plate after a single current pulse After this study gold and silver nanoparticles were produced with the pulsed current sonoelectrochemical technique. 2 Nanopowders were synthesized with current density of 50 mA/cm and the following pulses management: tON = 0.2s, tUS = 0.3s, tp = 0.2s. The duration of the whole process was 30’. SEM and TEM images about morphological and dimensional features of gold nanoparticles are shown: Figure 8. SEM images of silver (left) and gold (right) nanoparticles Figure 9. TEM images of silver (left) and gold (right) nanoparticles 5 th 19 INTERNATIONAL CONGRESS ON ACOUSTICS – ICA2007MADRID Morphological characterization performed by TEM and SEM showed that nanoparticles were strongly aggregated. TEM images in Fig. 9 showed the smallest particles synthesized with the method, which had a minimum size of about 10 nm. However particles presented a wide size distribution and it was quite difficult to determine their average dimension. Besides they were agglomerate in clusters and formed three-dimensional structures with mean size of ca. 400 nm with a rather round shape and which in turn aggregate and build complex structures, as shown in SEM images (Fig. 8). It seems to be impossible to separate each particle from the others; this phenomenon is probably due to the physical nature of nanopowders, which have high surface energy and tend to aggregate to minimize system energy. A solution containing nanopowders was analysed with light scattering to measure the average diameter of nanoparticles. Figure 10. Light scattering pattern of gold nanoparticles This technique made it possible to analyze particles in solution without filtering it; the result support the first interpretation given to the presence of relatively big clusters in SEM images; there is a peak of intensity positioned at 400 nm and it is due to the formation of aggregates in the solution, after the formation of single nanoparticles. CONCLUSIONS Silver and gold particles with size spanning from the nanoscale to the mesoscale were deposited from sulfite based solutions. The proposed solution chemistry is reasonably stable and is shown to be a viable process for the electrochemical deposition of both Ag and Au particles. The voltammetric behavior of the electrolytes is studied at glassy carbon and titanium surface, showing that kinetic control plays a role in the discharge of the sulfite complex of either Ag(I) or Au(I). Pulsed current electrodepositions were carried out on titanium plates to perform a study on nucleation. Gold and silver nuclei electrodeposited showed size distribution and density dependent on parameters like current density and duration of the pulses. The sonoelectrochemical method used to produce nanoparticles gave interesting results: gold and silver nanopowders appeared strongly aggregated in three-dimensional clusters and the smallest ones showed a minimum size of about 10 nm. In particular gold nanoparticles were quite spherical but seem to be bigger than silver ones. References [1] K. Iwasaki, T. Itoh, T. Yamamura, Materials Transactions 46(6) (2005) 1368-1377. [2] S. Cattarin, M. Musiani, Electrochimica Acta 52(3) (2006) 1339-1348 [3] L.P. Balogh, S.S. Nigavekar, A.C. Cook, L. Minc, M.K. Khan, PharmaChem 2(4) (2003) 94-99 [4] J.L. Delplancke, J. Dille, J. Reisse, G.J. Long, A. Mohan, F. Grandjean, Chem. Mater 12 (2000) 946955 [5] V. Mancier, et al., J. Magn. Magn. Mater 281 (2004) 27-35 [6] J. Reisse, et al., Ultrason. Sonochem 3 (1996) S147-S151 [7] J.-P. Derivaz, A. Resin , S. Losi, Surf. Technol. 5 (1977) 369 6 th 19 INTERNATIONAL CONGRESS ON ACOUSTICS – ICA2007MADRID 7 th 19 INTERNATIONAL CONGRESS ON ACOUSTICS – ICA2007MADRID
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