HYDRAU-FLO®
Safety Solutions for Liquid Filling
Mechanical and Non-Pressurised
Fuel Filling Valves
Safer, Cleaner and
More Reliable
Overfill Protection
Systems
Excellent
Minerals
Solutions
Hydrau-Flo® system overview
The Hydrau-Flo® valve system is a safer, cleaner and more reliable fuel filling
valve arrangement which removes the risk of overfilling, spillage and tank
rupture while minimising safety and environmental hazards associated with
fuel transfer.
Traditional Refuelling Systems
With flow rates up to 1,000 litres per minute
and pressures up to 100 kilopascals, overfilling,
spillage and tank rupture are common
problems associated with refuelling.
Hydrau-Flo® valves provide safer
solutions for fuel filling
The Hydrau-Flo® fuel filling valve system
overcomes these problems without the need
for electronics or complex arrangements prone
to blockage and failure.
Hydrau-Flo®
fuel filling black valve
HF1105Z0001
The Hydrau-Flo® fuel filling system
incorporates robustly designed
fuel filler safety valves and float
control valves to provide a reliable,
hydraulically operated arrangement
which depends on fluid level rather
than pressure. The system is designed
to be used in conjunction with existing
“fast fill” systems.
The Hydrau-Flo® fuel filling valve system:
• Prevents overfilling
• Prevents fuel spillage and wastage
• Removes the risk of tank rupture due to
pressure build up during and after filling
Hydrau-Flo®
float control valve
HF1008Z0001
• Minimises the risk of fire as a result of fuel
spillage
• Reduces costs associated with fuel wastage
and equipment damage
• Significantly improves safety and
environmental outcomes
• Ground level refuelling
1
Hydrau-Flo fuel filling valves
non-pressurised fuelling operation
®
Hydrau-Flo® fuel filling valves
for refuelling
With higher pressure on top of the piston
Fuel enters the system through a conventional
“fast fill” receiver and then flows into the
Hydrau-Flo® fuel filling valve body. Fuel
pressure forces the shut off piston open
against spring pressure and then flows
through porting into the tank.
the valve remains open
An orifice in the piston directs fuel through a
capillary line to the float control valve which
allows a constant bleed into the tank until
filling is complete.
This ensures that the pressure under the piston
remains lower than that above.
Piston closes under spring force once
pilot line fluid bleed stops and pressure is
equalised
When the float is down fluid bleeds
into the tank through the pilot line
Float rises with fluid level shutting off bleed
through pilot line
When fuel reaches the required level the Float
Valve is closed and the bleed into the tank is shut
off. This equalises the pressure on both sides of
the piston in the Hydrau-Flo® fuel filling
valve body.
With the pressure balanced the spring will
then close the piston and stop fuel flow.
Conventional Systems
Using conventional systems, overfilling,
spillage and tank rupture can be common
occurrences. At 1,000 litres per minute, every
second of spillage equates to more than
15 litres of diesel wasted and released into
the environment while the cost to repair or
replace ruptured fuel tanks is significant in
terms of materials, labour and equipment
down time.
Using the Hydrau-Flo® valve system the fuel
nozzle cannot be overridden and an air space
is maintained in the tank, based on the set
point of the float valve. The operation of the
system depends on fluid level and not
tank pressure.
This removes the potential for overfilling and
pressurisation of the tank and prevents fuel
loss through air vents which can be caused
by expansion in liquid volume as a result of
increased ambient temperatures.
2
Hydrau-Flo® fuel filling valves
Hydrau-Flo® fuel filling valves are available in five configurations to suit the
majority of equipment types and applications.
The standard Hydrau-Flo® fuel filling black valve
is ideal for all new equipment applications and
existing equipment that has suitable fittings. The
compact design delivers the highest flow rate
capacity in the range.
The most commonly used retro fit
Hydrau-Flo® fuel filling blue valve fits directly
into truck and loader fuel tanks using the
same thread (2” NPT) as the conventionally
used dry break fittings (which are screwed
back into the Hydrau-Flo® fuel filling valve).
These valves fit into typical CAT® and
Komatsu® fuel tank recesses.
Hydrau-Flo®
fuel filling black valve
HF1105Z0001
This retro fit Hydrau-Flo® fuel filling red valve is
designed to fit into tanks using the Wiggins®
ZNC3 recess. These are typically used on CAT®
776 and 773 trucks.
Hydrau-Flo®
fuel fIlling blue valve
HF1105Z0003
Hydrau-Flo®
fuel fIlling red valve
HF1105Z0002
This Hydrau-Flo® fuel filling gold valve has been
designed to fit into compact installations
which make it suitable for the bunded fuel
tank market where space limitations apply.
The 1½” version of the Hydrau-Flo® fuel
filling blue valve has being designed for the
compact machinery market and underground
applications where 1½” NPT mounting
are required. Stainless steel versions are
also available for underground coal mining
applications.
Hydrau-Flo®
Hydrau-Flo®
fuel fIlling gold valve
fuel fIlling blue valve
HF1105Z0004
HF1105Z0007
CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.
3
Hydrau-Flo® float control valves are now available in stainless steel to suit the
underground market.
The Hydrau-Flo® float control valve has a
robust design for use on mobile equipment
which ensures reliable pilot operation of
the Hydrau-Flo® fuel filling valve. It also
incorporates roll over shut off protection and
an anti-surge fuel breather vent to prevent
spillage that can occur as a result of vehicle
motion when using “conventional” valves.
The newest edition to the Hydrau-flo® float
control range is the float control valve with
breather option. Capable of environmental
filtering to 3μm while filling the tank at
1,000lpm.
The integrated breather has been engineered
on request from major OEM’s looking to
further enhance diesel engine life in dusty
environments.
Hydrau-Flo®
float control valve
HF1008Z0001
←
Air Exhaust
(From tank)
Filter Port
(Air entrance)
←
The Hydrau-Flo® float control valve is now
available in a 1½” NPT mounting option.
This has being designed for the compact and
underground fuel markets where 1½” NPT
mounting are required.
Hydrau-Flo® float control
valve HF1008Z0007 with
breather option
The breather retains all the original antisurge functions of the standard green float
control valve but has additional check valves
built into the design to allow venting at
1,000lpm and one way breathing to prevent
any contaminants from being drawn into
the fuel tank.
Hydrau-Flo® 1½”
float control valve
HF1008Z0009
For existing systems the float control valve is
able to be retrofitted without removing the
original valve from the fuel tank, providing
a cost effective solution to upgrade your
existing Hydrau-flo® system.
CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.
4
Hydrau-Flo anti-surge breathers
and lever control valves
®
The Hydrau-flo® anti-surge breather is used in
applications where additional breathers are
required. For example dual tank installations.
The anti-surge breather has all the same
functions as the float control valve including
roll over protection.
This type of control valve is typically used on
stationary equipment including skid mounted
pump sets, generators and lighting plants.
The simple and robust design provides a
lower cost option for stationary equipment
and is available in two different lengths.
Hydrau-Flo®
lever control valves
HF1007Z0001 110mm
Hydrau-Flo® anti-surge breather
HF1007Z0002 250mm
HF1008Z0002
The Hydrau-flo® anti-surge breather with filter
option is used in the same applications as
the original anti-surge breather but provides
the benefits of filtered air to prevent fuel
contamination.
This control valve is typically used in remote
fuelling and gravity filled applications where
assets are fuelled from an auxiliary fuel tank
(stationary equipment only).
Hydrau-Flo® highwall lever
control valves ( <20 bar)
Hydrau-Flo anti-surge breather
®
with filter option HF1008Z0010
5
HF1007Z0003 110mm
HF1007Z0004 250mm
Hydrau-Flo® valve - dimensions
6
5
4
3
UNLESS NOTED OTHERWISE:
- ALL MATERIALS REQUIRE MILL CERTIFICATES.
- ALL MATERIALS TO MEET SPECIFIED STANDARD (SEE MULTIFLO DOCUMENT 204172 FOR FURTHER INFO ON APPLICABLE STANDARDS).
- ALL FASTENERS GRADE 8.8. ALL NUTS CLASS 8.
- ALL WELDS TO MEET AS/NZS 1554.1:2004.
- WELD MATERIAL MINIMUM TENSILE STRENGTH 250 MPA.
- CONTINUOUS WELD ALL JOINTS. ALL FILLET WELDS MINIMUM 6mm CONTINUOUS. ALL BUTT WELDS COMPLETE PENETRATION CONTINUOUS.
- ALL WELDS TO BE MADE IN THE SHOP.
- IF IN DOUBT OR UNCLEAR CONSULT MULTIFLO ENGINEERING.
2
1
Hydrau-Flo float control valves
®
D
D
100
100
129
129
129
129
129
129
C
100
100
100
100
C
BARREL EXTENSION
PART# HVFA-017-150
224
224
270
270
450
450
BARREL EXTENSION
PART# 211941
BARREL EXTENSION
PART# HVFA-017-150
B
B
6
A
5
52
52
4
HF1008Z0006
3
52
52
2
Hydrau-Flo® float control valves (standard and short series)
6
5
D
4
3
MULTIFLO®
2
1
ADD FLOAT
REV
6
DESCRIPTION
MINE DEWATERING SOLUTIONS
17/04/2012
FRASER.M
DATE
APPROVED
5
HYDRAU-FLO®
Unless Noted Otherwise:
X.
= ± 1mm
X.X = ± .5 mm
X.XX = ± .1 mm
Copyright © Weir Minerals Australia Ltd 2010
Weir Minerals Australia "the company" is the owner of
the copyright and all confidential information in this
drawing. The drawing must not be copied in whole or in
part, in any form by any means, and the information in it
must not be disclosed to any person, or used for and
purpose other than the specific purpose for which it has
been provided, without prior written consent of the
Company.
Break All Sharp Edges
Do Not Scale
3rd Angle Projection
SAFETY SOLUTION FOR LIQUID FILLING
4
122
122
122
122
122
122
FUEL SHUTOFF POINT
1
52
52
Drawn by
Description
FRASER.M
HYDRAU-FLO VERTICAL FLOAT SHUTOFF POINT
Checked By
Material
Date
Part Number
20/06/2011
SAME AS DRAWING NUMBER
3
267
267
A
D
Mass
Sheet
N/A
1/1
Rev
Drawing Number
214450
1
2
1
W:\E COLORADO\FUEL FILLER\FLOAT ASSEMBLY_040130\214450.idw
129
129
129
129
100
100
C
120
120
120
120
286
286
2”2"NPT
NPT
342
342
52
307
307
85
85
2”2"NPT
NPT
120
120
NPT
2”2"NPT
NPT
2”2"NPT
445
445
C
FUEL SHUTOFF POINT
6
52 Ø
D

4
HF1009Z0001

3
UNLESS NOTED OTHERWISE:
- ALL MATERIALS REQUIRE MILL CERTIFICATES.
- ALL MATERIALS TO MEET SPECIFIED STANDARD (SEE MULTIFLO DOCUMENT 204172 FOR FURTHER INFO ON APPLICABLE STANDARDS).
- ALL FASTENERS GRADE 8.8. ALL NUTS CLASS 8.
- ALL WELDS TO MEET AS/NZS 1554.1:2004.
- WELD MATERIAL MINIMUM TENSILE STRENGTH 250 MPA.
52
- CONTINUOUS WELD ALL 52
JOINTS.
COMPLETE
PENETRATION CONTINUOUS.
Ø ALL FILLET WELDS MINIMUM 6mm CONTINUOUS. ALL BUTT WELDS n
- ALL WELDS TO BE MADE IN THE SHOP.
- IF IN DOUBT OR UNCLEAR CONSULT MULTIFLO ENGINEERING.
HF1008Z0006

5
122
122
122
122
122
122
B
122
122
B



2
52 Ø
HF1008Z0001
D
HF1008Z0007



Hydrau-Flo® fuel filling valves ( including dimensions on fuel receivers)








A











5
6
W:\E COLORADO\FUEL FILLER\FLOAT ASSEMBLY_040130\214448.idw
4
C
1
3
143












A














1
2


C
368
368
8686


27
27

147






100
100

n143.99
B
B




A
Notes:

6
5








Copyright © Weir Minerals Australia Ltd 2012

Weir Minerals Australia "the company"
 is the owner of
the copyright and all confidential information
in this

drawing. The drawing must not be copied in whole or in
 in it
part, in any form by any means, and the information
must not be disclosed to any person, or used for and
purpose other than the specific purpose for which it has
been provided, without prior written consent of the
Company.



Unless Noted Otherwise:
X.
= ± 1mm
X.X = ± .5 mm

X.XX
= ± .1 mm
Drawn by


Fraser.M 




Description



Dimensional data is metric. This information is a guide only and should be confirmed by your Weir Minerals representative before using.
4
3


















© Weir Minerals Australia Ltd 2010
Weir Minerals Australia "the company" is the owner of
the copyright and all confidential information in this
drawing. The drawing must not be copied in whole or in
part, in any form by any means, and the information in it
must not be disclosed to any person, or used for and
purpose other than the specific purpose for which it has
been provided, without prior written consent of the
Company.











2


1



REV

6








MULTIFLO®

DESCRIPTION






MINE DEWATERING SOLUTIONS
5
DATE
APPROVED
HYDRAU-FLO®
SAFETY SOLUTION FOR LIQUID FILLING
4
Break All Sharp Edges
Do Not Scale
3rd Angle Projection
3

Checked
 By
© Weir Minerals Australia Ltd 2010
Weir Minerals Australia "the company" is the owner of
the copyright and all confidential information in this
drawing. The drawing must not be copied in whole or in
part, in any form by any means, and the information in it
must not be disclosed to any person, or used for and
purpose other than the specific purpose for which it has
been provided, without prior written consent of the








Material

Mass

Part Number
Drawing Number
20/04/2012
SAME AS DRAWING NUMBER
220802
2

A

Sheet

N/A
Date







Company.
HF1105Z0002
VALVE INSERTED
IN TO ZNC3 ADAPTOR














1/1
Rev
1
0
6

Hydrau-Flo valve - hardware
®
A range of Hydrau-Flo® valve adaptors and accessories are available for simple and
easy installation into most types of mobile and stationary equipment.
Hydrau-Flo® fuel filling valve kits provide customers with the fully packaged solution.
Some of the many accessories available are shown below.
Hydrau-Flo® fuel filling valve adaptors
HF1102Z0001
Adapts Hydrau-Flo® fuel filling
black valve to fit to a 2” NPT
(male) socket.
HF1102Z0004
Adapts HF1105Z0001 to a 2”
hose tail. Available in aluminum
see HF1102Z0014.
HF1102Z0002
Weld-on threaded ring to
mount HF1105Z0001 directly
into tank.
HF1102Z0005
Adapts HF1105Z0001 to fit to
a 2 1/2” hose tail. Available in
aluminum see HF 1102Z0015.
HF1102Z0010
Weld-in flush mount to suit
HF1105Z0001.
HF1102Z0003
Bolt-in flush mount to suit
Komatsu® tanks. Suits internal
mounting of HF1105Z0001
or HF1105Z0003.
HF1103Z0003
Adapts CAT® D10R / D11R fuel
inlet hose to HF1105Z0003.
HF1103Z0002
Weld-in flush mount to suit
HF1105Z0003 c/w flange.
ZNC3 / ZNC4
Wiggins® Bolt-on / Weld-on
flush mount­­–suits
HF1105Z0002.
HF1103Z0004
Adapts HF1105Z0003 to
CAT® D10R / D11R tank.
HF1102Z0008
Adapts HF1105Z0001 to Cat®
fuel tanks.
HF1012Z0002
Lever Float / Breather mounting
flange–fits to HF1103Z0001
& HF1012Z0001.
HF1102Z0007
Adapts HF1105Z0001 and valve
adaptor HF1102Z0001 to
Liebherr® 994 / 996 excavator.
HF1102Z0009
Adaptor fuel supply hose to
HF1105Z0001 valve to
Liebherr® 994 & 996.
HF1011Z0001
Adapts Hydrau-Flo® float
control valve HF1008Z0001
to CAT® D10R / D11R tank.
HF1008Z0010
Hydrau-Flo® anti-surge breather
with filter option—Fits 2” NPT
socket or HF1102Z0002 weldin flange.
HF1102Z0012
HF1102Z0013
Weld-on threaded stand pipe.
Used to mount HF1105Z0001
to top tank.
(150mm, 310mm).
NOTE: FOR DRAWING, FABRICATION AND ASSEMBLY STANDARDS REFER TO
WEIR MINERALS MULTIFLO ENGINEERING DEPARTMENT STANDARDS AND PROCEDURES.
-
-
-
-
-
-
-
-
-
-
-
A0
APPROVED FOR CONSTRUCTION
No.
Description
-
-
-
-
-
-
-
-
-
-
-
WELD CAT.
-
FINISH CODE
MASS: kg
-
DO NOT SCALE
IF IN DOUBT - ASK
Copyright © Weir Minerals Australia Ltd. 2013
Weir Mineals Austalia Ltd. ("the Company") is the owner of the copyright and all confidential information in this drawing.
The drawing must not be copied in whole or in part, in any form or by any means, and the information in it must not be
disclosed to any person, or used for any purpose other than the specific purpose for which it has been provided,
without the prior written consent of the Company.
-
AS PER APPROVALS
DWN CHK APPD
DATE
MULTIFLO®
Mine Dewatering Solutions
HYDRAU-FLO®
Safety Solutions for Liquid Filling
MINE DEWATERING SOLUTIONS
15 Dacmar Road Coolum Beach, QLD 4573 Australia
Telephone: +617 5449 3000 Facsimile: +617 5446 4304
Email: [email protected] Web: www.weirminerals.com
U.N.O.
SCALE
DESIGN
J.M
21.11.12
CHECK
-
-
APPD
-
-
DRAWN
WEIR MINERALS AUSTRALIA
CATCH TANK OPTION
SHEET 1 OF 1
3rd ANGLE PROJECTION U.N.O.
A3
DRAWING STATUS
WORK IN PROGRESS
Drawing Number
WMA007-0024
REV
P0
HF1012Z0001
Lever Float / Breather
weld-in flange.
HF1012Z0008
Aluminium Lever Float /
Breather weld-in flange.
102907
Adapts Hydrau-Flo® fuel filling
black valve to fit to a 2” BSP
(male) socket.
HF1103Z0001
Lever / Float breather screw-in
flange. Fits to 2” NPT socket.
2” BSP 221479
HF1012Z0003
Lever Float mounting flange­
fits to HF1103Z0001 &
HF1012Z0001.
CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.
7
Hydrau-Flo® fuel filling valve and float control valve adaptors are available in a
number of configurations designed for new equipment manufacture or fitment
to most makes of existing mobile and stationary equipment.
103042
Adaptor Hitachi® EH4000 truck.
HF1204Z0004
Check valve to evacuate fuel
tank. Used in conjunction with
standard receiver.
209304
Aluminium mounting flange
fits to HF1105Z0001.
215249
Hitachi® EX3600-6 adaptor
216655
John Deere® fuel tank breather
adaptor
214441
Liebherr® 282B adaptor
216647
John Deere® fuel tank adaptor
HF1102Z0011
Liebherr® adaptor
102350
Komatsu® D375 fuel tank
adaptor
225232
12 bolt adaptor CAT® 16M to suit
HF1105Z0001
225231
Black valve adaptor to suit code
61 flange
HF1102Z0014
Black valve 2” hose tail adaptor
aluminium
HF1102Z0015
Black valve 2 ½” hose tail adaptor
aluminium
Hydrau-Flo® float control valve components
HF802-1212
Swivel hose tail 3/4” BSP to
3/4” hose. Connects 3/4”
nipple to breather hose.
HF1014Z0001
Barrel Nipple­­—For mounting
HF0304Z0003 rain cap breather
to HF1012Z0002.
HFS27-1212
Nipple 3/4” to 3/4” BSP. Used
to connect HF1204Z0014
swivel tail to HF1012Z0002
breather mount or
HF1014Z0002 weld-on bracket.
HF1014Z0002
Weld-on Bracket to suit rain cap
breather HF0304Z0003.
HF0304Z0003
Rain Cap Breather.
HF1008Z0002
Anti-Surge Breather—Fits 2”
NPT socket or HF1102Z0002
weld-in flange.
HF1008Z0003
Adapts Anti Surge breather to
HF1012Z0002 lever float /
breather mounting flange.
HF1011Z0002
2” NPT Socket­—Weld into tank
wall to suit anti-surge breather
HF1008Z0001, HF1008Z0006,
and HF1008Z0002.
106042
Nylon Breather with 3 micron
replaceable element. Built in
restriction indicator
106408
90° elbow 3/4 inch male to female
106409
3/4 inch hose tail adaptor
106040
3 Micron steel air breather. 3/4
NPT steel connection.
CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.
8
Hydrau-Flo valve - hardware
®
Hydrau-Flo® pilot line fittings and hoses are available for varying applications
Pilot line fittings
HF1204Z0003
1/4” BSPT Brass plug. Used
to plug unused pilot line
ports.
HF1204Z0001
Pilot line Check Valve. 3/8”
BSP female to 3/8” BSP female,
use where 1 x Lever Float
Valve is connected to 2 x fuel
filling valves. Eg. highwall
applications.
HFS27-0804
Reducing Nipple 1/4” x
1/2”.
FS72-0406
Adaptor Female 1/4” BSP to male
3/8” BSP.
HF58-0409
Elbow 1/4” BSP x 9/16” JIC.”
HF805-0808
Swivel Hose tail 90˚ 1/2” x 1/2”.
HF802-0808
Swivel Hose tail straight
1/2” x 1/2”.
HFS7-0409
1/4” BSPT Male 9/16” JIC Male
nipple
HF1204Z0012
3/8” BSP ‘tee’.
HFT204-0607
3/8” swivel fitting to suit hose
HF1215Z0005 single wire braid.
HFS27-0806
Nipple 3/8” up to 1/2”
BSP. Used to connect pushon fittings to check valves.
HF1204Z0002
Pilot Line Check Valve.
3/8” BSP female to 3/8”
BSP female. Used where 2
x Hydrau-Flo® fuel filling
valves are connected to 1 x
float control valve. Includes
balancing port.
104073
Pilot line magnetic anchor
to suit 16.5mm to 18mm
hose OD. 68kg pull force.
104074
Pilot line magnetic anchor
to suit 20mm to 22mm hose
OD. 68kg pull force.
Hoses
9
HF1215Z0002
1/2” Pilot Line
hose - standard.
HHP112
3/4” Breather
hose­—suits rain
cap breather.
HF1215Z0005
3/8” Single wire
hose ‘Survivor’
for inside tank
installation.
HHT16A
3/8” Single
wire hose ‘Ryco’
for inside tank
installation.
HF1215Z0003
1” Breather hose.
HF1215Z0003
1” Oil Resistant
hose.
HF1215Z0004
1 1/4” Breather
hose—suits
HF1008Z0001 float
control valve &
HF1008Z0002 antisurge breather.
RSC-4347
hose clamp
to suit
HF1215Z0004
First class quality
Hydrau-Flo® valves utilise patented technology, innovation and quality in meeting the fast
filling needs of heavy industry. Hydrau-Flo® valves are designed and manufactured under the
ISO 9001 certification using quality materials that are built to last. With hi-grade, anodised
aluminium bodies, brass plugs and stainless steel fasteners, you can be confident that
Hydrau-Flo® valves will compliment your equipment’s reliability.
Whether you are investing in your equipment or taking steps to protect the environment,
Hydrau-Flo® valves offer a safer, cleaner and more reliable solution for your operations fast
filling requirements.
Testimonials
Many of our major Australian customers and business partners endorse the Hydrau-Flo product through an
expert local distributor network.
“Hydrau-Flo® valves have become a major part in assisting our clients to comply with zero-spill policies.”
John Bondi
Equipment Placement
“Safer, cleaner and more reliable - that’s what Hydrau-Flo® valves deliver.”
Sally Garland
Garland Engineering
“I have fitted and had experience with a lot of non pressurising fast fill systems over the last 16 years and truly
believe that Hydrau-Flo® valves would be the simplest and most reliable system available.”
Clive Gray
Australian Diversified Engineering
“Hydrau-Flo® helped our customers achieve greater than 80% improvement in fuel filling times and vastly
improved operator safety during refuelling operations.”
Steven Finn
VFP Fuelling & Filtration
10
Hydrau-Flo® valve - selection guide
Installation Tools
HF1105Z0002
Hydrau-Flo® fuel filling red valve
200629
Hydrau-Flo® float
control valve install tool
- side entry
ZNC3/ZNC4
Existing Wiggins®
HF0304Z0003
Breather
201240
Hydrau-Flo® fuel filling
(blue and black) valve
install tool - side entry
HF1105Z0004
HF1105Z0003
Hydrau-Flo® 1½” fuel Hydrau-Flo® fuel
filling blue valve
filling blue valve
HF1103Z0002
Weld in recessed
adaptor
HF1011Z0002
2” NPT Socket
HF1014Z0002
Weld on bracket
HFS27-1212
Nipple
HF802-1212
Swivel tail hose
connector
202125
Hydrau-Flo® fuel filling
red valve install tool
Connection hose
HF1014Z0001
Breather Stand Pipe
101023
Hydrau-Flo® fuel filling
(blue and black) valve
install tool - top entry
103628
Hydrau-Flo® Tool - Kit
HF802-1212
Swivel tail hose
connector
FBS-58 Nipple
HF1008Z0003
Anti-Surge
breather mount
HF1011Z0002 2” NPT Socket
to be welded onto the Tank
CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.
11
HF1105Z0007
Hydrau-Flo® fuel
filling gold valve
Receivers
HF1113Z0002
Wiggins® 5psi receiver.
HF1113Z0001
Spring to convert a Wiggins®
receiver to a nominal 13 psi.
HF1113Z0003
Banlaw® receiver (light)
Hydrau-Flo®
fuel filling
valves
HF1105Z0001
Hydrau-Flo® fuel filling black valve
HF1102Z0010
Weld in
recessed adaptor
HF1102Z0002
Weld on
ring adaptor
HF1102Z0004
4”- 2” Hose
adaptor
HF1102Z0001
75mm NPT
Female to 2” male
209304
Weld on aluminum
adaptor
Valve to tank
adaptors
HF1102Z0012
HF1102Z0013
Stand pipe
Pilot Line
HF1007Z0001 110mm
HF1007Z0002 250mm
Hydrau-Flo® lever floats
(not warranted when
used in mobile
equipment)
Pilot line
actuators
High-wall <20 bar
HF1007Z0003 110mm HF1008Z0002
®
HF1007Z0004 250mm Hydrau-Flo
float control
valve 1½”
HF1008Z0001
Hydrau-Flo®
float control
valve
3A
SUTATS GNIWARD
HF1012Z0003
Bolt on Float
Mount
HF1012Z0002
Bolt on Float and
Breather Mount
.O.N.U NOITCEJORP ELGNA dr3
SSERGORP NI KROW
VER
0P
rebmuN gniwarD
HF1008Z0007
Hydrau-Flo® float
control valve with
breather option
OT REFER SDRADNATS YLB MESSA DNA NOITACIRBAF ,GN IWARD ROF :ETON
.SERUDECORP DNA SDRADNATS TNEMTRAPED GNIRE ENIGNE OLFITLUM SLARENIM RI EW
AILARTSUA SLARENIM RIEW
NOITPO KNAT HCTAC
4200-700AMW
1 FO 1 T EEHS
ELACS
.O.N.U
21.11.12
M .J
NGISED
NWARD
-
-
KCEHC
-
-
D P PA
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gk :SSAM
EDOC HSINIF
3102 .dtL ai lartsuA slaren iM r ieW © th g ir ypo C
. gniward sih t ni noi ta mrofni la itnedifnoc l la dna th gir yp oc eh t fo re nwo eh t s i )" ynapmo C eht"( .dtL a ilat suA s laeni M rie W
eb to n tsum t i ni noi ta mrofni e ht dna , snae m yna yb ro mrof yna ni ,trap ni ro elohw n i de ipoc eb ton tsum g niward eh T
,dedivorp ne eb sah ti hcihw rof es oprup c ificep s eht naht re hto e soprup yna r of desu ro ,nosrep yna ot de solc sid
.y napmo C e ht f o tnesn oc ne ttirw roirp eh t tuoh tiw
ELACS TON OD
KSA - TBUOD NI FI
SNO IT ULO S G NI RETA WED E NI M
aila rts uA 3754 DLQ ,hcaeB m ul oo C daoR ra mca D 51
4034 6445 716+ :eli miscaF 0003 9445 716+ :en oh peleT
moc.slareni mriew.w ww :beW m oc.slarenim rie w@olfitlu m :lia mE
®
OLFITL UM
s noitulo S gnir etaweD eniM
®
OLF-UARDYH
gnilliF diuqiL rof snoitul oS ytefa S
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
SLAVORPPA REP SA
ETAD
DPPA KHC NWD
-
-
NOITCURTSNOC ROF DEVORPPA
0A
noitpircseD
.oN
HVFA-017-150
150mm
extension
HF1103Z0001
Screw on
Breather Mount
211941
330mm
extension
HF1012Z0001
Weld on
Breather
Pilot line/
breather,
mounting
accessories
HF1011Z0002
2” NPT Socket to be
welded onto the tank
HF1008Z0002
Breather Anti-Surge
NOTE: FOR DRAWING, FABRICATION AND ASSEMBLY STANDARDS REFER TO
WEIR MINERALS MULTIFLO ENGINEERING DEPARTMENT STANDARDS AND PROCEDURES.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
A0
APPROVED FOR CONSTRUCTION
No.
Description
-
HF1008Z0010
Breather Anti-Surge
with filter option
-
-
-
WELD CAT.
-
-
-
FINISH CODE
-
-
-
-
-
-
DO NOT SCALE
IF IN DOUBT - ASK
-
-
-
AS PER APPROVALS
DWN CHK APPD
DATE
MASS: kg
Copyright © Weir Minerals Australia Ltd. 2013
Weir Mineals Austalia Ltd. ("the Company") is the owner of the copyright and all confidential information in this drawing.
The drawing must not be copied in whole or in part, in any form or by any means, and the information in it must not be
disclosed to any person, or used for any purpose other than the specific purpose for which it has been provided,
without the prior written consent of the Company.
MULTIFLO®
Mine Dewatering Solutions
HYDRAU-FLO®
Safety Solutions for Liquid Filling
MINE DEWATERING SOLUTIONS
15 Dacmar Road Coolum Beach, QLD 4573 Australia
Telephone: +617 5449 3000 Facsimile: +617 5446 4304
Email: [email protected] Web: www.weirminerals.com
U.N.O.
SCALE
DESIGN
J.M
21.11.12
CHECK
-
-
APPD
-
-
DRAWN
WEIR MINERALS AUSTRALIA
CATCH TANK OPTION
SHEET 1 OF 1
For special adaptors
and applications see the
following page.
3rd ANGLE PROJECTION U.N.O.
A3
DRAWING STATUS
WORK IN PROGRESS
Drawing Number
WMA007-0024
REV
P0
CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.
12
Hydrau-Flo® valve - kits and applications
Hydrau-Flo® valve kits are manufactured to suit a wide range of industrial
applications in the mining, construction & maritime sectors. These configurations
are designed for individual equipment needs using our professional engineering
design service.
Examples of Hydrau-Flo® valve kits and applications are shown below.
1
2
3
4
Komatsu® 830E Truck
Kalmar® Rubber Tyred Gantry
1: Kit number HF1401K0002 single fill
3: Kit number 102908
2: Also dual fuel 830E & 930E kits available
4: Cargotec® Kalmar® RTG with Hydrau-Flo® Banlaw solution
5
6
7
8
Komatsu® Trucks and Loaders
Liebherr® Excavators and Trucks
5: Kit number 101439 to suit Komatsu® 785 Truck (also suits CAT® 773 Truck)
7: Liebherr® 996 Shovel
6: Kit number 101444 to suit Komatsu WA1200 Loader
8: Kit number HF1400K0007 Liebherr® 282B Truck
®
9
10
11
12
Hitachi® Excavators
Caterpillar® Dozers & Graders
9: Kit number HF1400K0002 to suit EX1900 and EX3600-6
11: Kit number HF1401K0001 to suit CAT® D11R Dozer
10: Kit number 101912 to suit EX5500
12: CAT® 16H and 16M Graders
CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.
13
Hydrau-Flo® installations
Hydrau-Flo® valve kits are manufactured to suit a diverse selection of industrial
applications in the mining, construction & maritime sectors.
Mining Trucks
1: Komatsu® 930e fitted with
Hydrau-Flo® fuel fIlling red valve
HF1105Z0002
2: Komatsu® 930e with custom
breather setup
3: Liebherr® TA230 Dump Truck
fitted with Hydrau-Flo® float
control valve HF1008Z0007
Service Trucks
including breather option
4: Hydrau-Flo® kits are available
5: Hydrau-Flo® service panel set
for mobile equipment such as
6: Service truck fitted with
up on a service truck
Hydrau-Flo® fuel fIlling black
service trucks
valve HF1105Z0001
Mine Dewatering Pumps
7: Multiflo® MF420E fitted with
8: Hydrau-Flo® fuel fIlling blue
9: Hydrau-Flo® fuel fIlling black
Hydrau-Flo black fuel filling
valve HF1105Z0003
valve HF1105Z0001
Excavators
Lighting Plants
Haulage Trucks
10: Hitachi® Excavator fitted with
11: Lighting plant fitted with
12: Hydrau-Flo® green float
Hydrau-Flo® filling valve
Hydrau-Flo® fuel filling kit
control valve HF1008Z0001
®
valve and lever float
CATERPILLAR, KOMATSU, HITACHI, BUCYRUS, TEREX, LIEBHERR, CARGOTEC, KALMAR, WIGGINS, JOHN DEERE and BANLAW are trademarks of the OEM and are not trademarks of Weir Minerals Australia Ltd.
14
Hydrau-Flo valve - history
®
In 1997, a few Multiflo® customers were experiencing challenges with fuel tank over-pressurisation during and following refuelling,
leading to tank fatigue, rupture and fuel spillage. These environmental and personal safety risks prompted those customers to request
that the OEM investigate safer fuel filling solutions for use on the Multiflo® range of mine dewatering pumps. We listened.
In 1999, Weir Minerals Multiflo engineered a fuel filling valve and introduced a safer, cleaner and more reliable fuel filling solution.
The Hydrau-Flo® fuel filling system is mechanical and non-pressurised, delivering up to 1,000 litres per minute of diesel fuel into the
tanks of mine dewatering pumps.
Today, Weir Minerals Multiflo produces Hydrau-Flo® fuel filling valves for use on thousands of mining and construction machines
including all major brands and models. This reliable, solid state design enables end users to have confidence in both fuel delivery and
tank integrity, with increased machine availability at minimal economic or environmental cost. Operator safety is vastly improved
because traditional fuelling methods and their risks are eliminated.
Weir Minerals Multiflo continues to expand the reach of Hydrau-Flo® fuel filling valves throughout Australia and around the world.
If you are looking for a safer, cleaner and more reliable fuel filling solution, please contact us today. We listen.
1:
2:
1
2
WARMAN®
3: Hydrau-Flo®
Liquid Filling
3
The Weir Group PLC,
founded in Scotland in
1871, is a leading global
engineering company
with more than 14,000
employees worldwide
and is listed in the FTSE
100 on the London
Stock Exchange.
Weir Minerals Offices
Centrifugal Slurry Pumps
GEHO®
PD Slurry Pumps
LINATEX®
Rubber Products
VULCO®
Wear Resistant Linings
CAVEX®
Hydrocyclones
FLOWAY® PUMPS
Vertical Turbine Pumps
ISOGATE
®
Balikpapan
Slurry Valves
MULTIFLO
Banjarbaru
®
Mine Dewatering Solutions
HAZLETON®
Specialty Slurry Pumps
LEWIS®PUMPS
Vertical Chemical Pumps
WEIR MINERALS
Coolum
Weir Minerals Multiflo
is part of the Weir
Minerals Division and
has primary global
design responsibility
for the Multiflo® selfprime dewatering pump
product range and
Hydrau-Flo® fuel
filling valves.
SERVICESTM
Weir Minerals Multiflo and PT Weir Minerals Multiflo are business units of Weir Minerals Australia Ltd.
Weir Minerals Multiflo
15 Dacmar Road
Coolum Beach QLD 4573
Tel +61 7 5449 3000
Fax +61 7 5446 4304
[email protected]
www.weirminerals.com
P.T Weir Minerals Multiflo
Jl. Mulawarman No. 29A RT.003 Batakan Kecil Kel. Manggar Balikpapan
For more information contact:
- East Kalimantan
Ground Force Worldwide
Tel +62 542 746098 (Hunting) Fax +62 542 7406099
Excellent
Minerals
Solutions
5650 E. Seltice Way
Post Falls, ID 83854 U.S.A.
Jl. Tanjung Api-api KM 1.3,Kompleks Palembang Star
Tel:Blok
208-664-9291
A2/3 Palembang — South Sumatera
www.gfworldwide.com
Tel +62 711 413 189 Fax +62 711 413189
Branch Office
MULTIFLO, HYDRAU-FLO, HAZLETON, VISMODE and VACTRONIC are trademarks of Weir Minerals Australia Ltd. HYDRAU-FLO is a registered trademark in Australia, and is a pending trademark in Botswana, Brazil, Canada, Chile, China,
Indonesia, Mexico, Namibia, New Zealand, South Africa, Tanzania, USA, Zambia and Zimbabwe. KOMATSU, BUCYRUS, TEREX, LIEBHERR, HITACHI, CATERPILLAR, CARGOTEC, KALMAR,WIGGINS, JOHN DEERE and BANLAW are trademarks of
the respective OEM, and are not trademarks of Weir Minerals Australia Ltd.
©Copyright 2010, 2011. Weir Minerals Australia Ltd. All rights reserved. The products and systems which are described in this publication are manufactured and sold by Weir Minerals Australia Ltd and its business units, and are covered
by patents which are pending or granted worldwide in the name of Weir Minerals Australia Ltd. The products referred to herein may be covered by one or more of the following patents and/or pending patent applications: 6,311,723 (US),
120517 (TW), 504740 (NZ), 767110 (AU), 2309521 (CA), 2350446 (UK), 234250 (MX), 2010200426 (AU), 2504239 (CA), 1556642 (EU), 539739 (NZ), WO0200510199 (ID), 7,793,682 (US) 12/805,503 (US).
Issued May 2013