Accepted Manuscript Kinetics of low temperature aqueous-phase hydrogenation of model bio-oil compounds Ankush B. Bindwal, Atul H. Bari, Prakash D. Vaidya PII: DOI: Reference: S1385-8947(12)00934-5 http://dx.doi.org/10.1016/j.cej.2012.07.043 CEJ 9558 To appear in: Chemical Engineering Journal Please cite this article as: A.B. Bindwal, A.H. Bari, P.D. Vaidya, Kinetics of low temperature aqueous-phase hydrogenation of model bio-oil compounds, Chemical Engineering Journal (2012), doi: http://dx.doi.org/10.1016/ j.cej.2012.07.043 This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain. 1 Kinetics of low temperature aqueous-phase hydrogenation of model bio-oil compounds Ankush B. Bindwal, Atul H. Bari and Prakash D. Vaidya* Department of Chemical Engineering, Institute of Chemical Technology, Mumbai-400 019, India * Author to whom correspondence should be addressed (Fax: +91-22-33611020; Tel.: +91-22-33612014; Email: [email protected]) 2 Abstract Chemically complex bio-oils from biomass fast pyrolysis are promising intermediate renewable energy carriers, which can be transformed into hydrogen (H2) or alkanes (C1-C6) by aqueousphase processing. Bio-oil transformation can be accomplished in three steps: water extraction, low temperature hydrogenation of the water-soluble portion, and aqueous-phase reformation (to H2) or dehydration/hydrogenation (to alkanes). In this work, the reaction kinetics of mild aqueous-phase hydrogenation (T≤423 K) of four model compounds of the bio-oil aqueous fraction, viz. hydroxyacetone, hydroxyacetaldehyde, guaiacol and 2-furanone was studied in a slurry reactor using Ru/C catalyst. The investigated compounds were converted to 1,2propanediol, ethylene glycol, 1,2-cyclohexanediol and γ–butyrolactone, respectively. Wide ranges of temperature (323-423 K), H2 partial pressure (0.69-2.76 MPa) and catalyst loading (0.2-2 kg/m3) were examined. To deduce the mechanistic features of reaction kinetics, Langmuir-Hinshelwood-Hougen-Watson (LHHW) type models were considered. Keywords: catalysis, kinetics, mass transfer, reaction engineering, bio-oil, hydrogen. 3 1. Introduction Fast pyrolysis technology is a promising option for the effective conversion of biomass to liquid fuels. In this process, biomass is rapidly heated to intermediate temperatures in the deficiency of oxygen; by this way, it is converted into bio-oil (or pyrolysis oil). This intermediate renewable energy carrier can be transformed into hydrogen (H2) or alkanes (C1-C6) by aqueousphase processing [1], an approach earlier proposed by Huber et al. [2] and Cortright et al. [3] for the selective conversion of sugars and polyols to targeted products. Bio-oil transformation can be accomplished in three stages: water extraction, low temperature hydrogenation of the watersoluble portion, and aqueous-phase reformation (to H2) or dehydration/hydrogenation (to alkanes). In the first stage, after water addition, bio-oil can be separated into a water-insoluble portion (also known as pyrolytic lignin) and an aqueous portion. Pyrolytic lignin, whose energy content is high, can be upgraded to fuels by hydrotreatment. In the second stage, the bio-oil aqueous fraction, a complex mixture of several constituents (such as alcohols, sugars, aldehydes, ketones, acids, guaiacols, syringols, furans, furfurals and water), can be hydrogenated at low temperature. By this way, thermally unstable compounds (e.g., aldehydes, acids and sugars) which decompose at high temperature and cause catalyst coking during subsequent processing can be converted into stable compounds (e.g., alcohols and diols). Consequently, the water-soluble portion of biooil becomes suitable for further treatment. The third stage involves selective conversion to H2 (by aqueous-phase reforming) or alkanes (by aqueous-phase dehydration/hydrogenation). Vispute and Huber [1] reported the formation of C2-C4 diols and sorbitol during low temperature (i.e. 398-448 K) catalytic hydrogenation of the bio-oil aqueous fraction. Up to now, this is the only investigation on the intermediate stage of the bio-oil transformation process 4 available. In the present work, hydroxyacetone (HA), hydroxyacetaldehyde (HAL), guaiacol (GL) and 2-furanone (FU) were selected as model compounds of the water-soluble fraction of bio-oil, and the kinetics of their mild aqueous-phase hydrogenation reactions was investigated in a three-phase slurry reactor using a commercial Ru/C catalyst. Interestingly, HA, HAL, GL and FU are oxygenated species representing ketones, aldehydes, mono- and dimethoxyphenols, and furan-based compounds present in biomass pyrolysis liquids [1]. Certainly, model compound studies are useful, due to the fact that they highlight structurereactivity of bio-oil components. They provide a systematic approach for determining how best the targeted C-O bonds can be selectively hydrogenated while minimizing the cleavage of C-C and C-O bonds (which results in the formation of undesired methane). To assist the design and operation of hydrogenation reactors in a fast pyrolysis-based bio-refinery, we investigated reaction mechanism and kinetics. In all the investigated reaction systems, we examined wide ranges of the reaction variables such as temperature, H2 partial pressure, reactant concentration and catalyst loading. Because Ru/C has high efficacy for hydrogenation of the bio-oil aqueous fraction [1], we selected this catalyst. Besides, the performance of Ru/C in the catalytic hydroprocessing of bio-oils to liquid fuels appears encouraging, too [4,5]. 2. Experimental 2.1 Materials Hydroxyacetone (purity 90%) and guaiacol (purity 99%) were purchased from S. D. Fine Chemicals Pvt. Ltd., Mumbai. Hydroxyacetaldehyde dimer (purity 98%) and 2-furanone (purity 99%) were acquired from Sigma Aldrich Pvt. Ltd., Mumbai. H2 and nitrogen (N2) cylinders 5 (purity 99.9 %) were purchased from Inox Air Products, Mumbai. A commercial 5% Ru/C catalyst was supplied by Arora-Matthey Ltd., Kolkata, India. 2.2 Experimental Setup All experiments were conducted in a 0.1 dm3 SS-316 high pressure reactor (Parr Instruments Company, Illinois, USA). This experimental device was supplied with a variable speed magnetic drive, turbine agitator (diameter 35 mm, four 45° pitched-blades) and a cooling coil. Besides, it was also equipped with inlet and outlet ports for the gas, a rupture disk, a liquid outlet port and a chilled water condenser. The entire assembly was proven to have no leak. A pressure gauge enabled measurement of the total pressure inside the reactor. A temperature sensor, immersed in the reactor content, was used to measure the liquid temperature. The setup was supplied by an electrically heated jacket to ensure isothermal conditions. The temperature and speed of agitation were controlled by using a Parr 4842 controller. 2.3 Experimental Procedure In each experiment, the reactor was charged with 0.05 dm3 of an aqueous solution of the reactant and a fixed amount of the fresh catalyst. The gas inside the reactor was then purged with N2 to ensure an inert atmosphere and leak-proof system. Thereafter, N2 was released through the gas outlet port. All the lines were closed and the reactor was heated to the desired temperature. H2 from the gas cylinder was then charged in excess inside the reactor, this being considered as the starting point for the reaction. The reactor content was stirred at the desired speed of agitation. The reaction temperature was maintained at its desired value with an accuracy of ±1 K by circulating cold water through the cooling coil. Additional H2 was charged to offset the 6 amount consumed during reaction, thereby resulting in constant total pressure. The partial pressure of water at the operating conditions was considered while determining H2 partial pressure. Liquid samples were collected at numerous time intervals. Every time, a sample volume equal to 5×10-4 dm3 was collected. After each experiment, the reactor was cooled and the catalyst was recovered. The change in catalyst concentration during the course of the reaction was neglected. The residual concentrations of the reactants/intermediates in solution were analyzed thereafter. The reproducibility of experiments was checked and the error in all experimental measurements was found to be less than 3%. 2.4 Product Analysis The residual concentrations of HAL, GL and FU in the aqueous solutions were determined by HPLC technique (Knauer Instruments, Berlin, Germany) using a UV K-2501 detector and a C-18 reverse phase column (Merck, Darmstadt, Germany). On the other hand, HA concentrations in the solutions were determined by GC technique (GC-8610, Thermo Fischer Scientific, Mumbai) using a flame ionization detector with SE-30 column (length 4 m, diameter 0.22 mm). HA, HAL, GL and FU were converted to 1,2-propanediol (or propylene glycol, PG), ethylene glycol (EG), 1,2-cyclohexanediol (CHD) and γ–butyrolactone (GBL), respectively. The formation of these stable hydrogenation products was confirmed by using GC-MS (QP-2010 Shimadzu) and LC-MS (QP-2010 Shimadzu) techniques. 2.5 Catalyst Characterization BET specific surface area (793 m2/g), micropore volume (0.4 cm3/g) and average pore diameter (2.2 nm) were determined using a SMART SORB 93 device. To accomplish this, N2 7 adsorption-desorption isotherms were obtained at 77.5 K over a wide range of relative pressures on samples previously out gassed at 573 K for 1 h. The surface morphology of the catalyst was studied by using the scanning electron microscopy technique (JEOL-JSM 6380 LA Scanning Electron Microscope). A SEM image of the unused catalyst is shown in Fig. 1. The monolithic shape is distinctly seen. Powder X-ray diffraction patterns of the unused and used Ru/C catalyst were obtained using Rigaku Miniflex D500 diffractometer and monochromic Cu Kα radiation (see Figs. 2a and 2b). The high peak at 26.8o in Fig. 2 (a) was attributed to C; in Fig. 2 (b), this peak was broadened. No intensive peaks characteristic of the metal crystal at 38.4o, 42.2o, 44o, 58.3o, 69.4o, 78.4o, 84.7o and 86o were seen in any of the two figures. Low intensity peaks for RuO2 crystal of the rutile type at 28.3o, 35.3o and 54.3o were observed in Fig. 2 (b) [6,7]. 2.6 Mass Transfer Considerations Heterogeneous catalytic hydrogenation is a gas-liquid-solid reaction system that involves the following processes [8]: transfer of H2 from bulk gas phase to the gas-liquid interface; instantaneous saturation of the interface with H2; diffusion of H2 through the interface into the bulk liquid; transfer of H2 to the external surface of the catalyst particle; transfer of the other reactant in liquid phase to the external surface; intra-particle diffusion followed by chemical reaction at the active sites; and diffusion of the products. Any of these mass transfer processes (external or internal) can influence the rates of reaction. To determine the kinetic parameters, it is essential to ensure the absence of mass transfer limitations. The resistance to mass transfer of H2 on the gas-side was negligible, due to its high diffusivity in the gas phase and low solubility in the liquid. The extent of the liquid-phase and liquid-solid mass transfer resistances is determined by the level of turbulence in the liquid phase. 8 In the kinetically controlled regime, the reaction rate is independent of the mass transfer coefficients kL and kSL, and hence it should not depend on the speed of agitation. We studied this effect experimentally by varying the stirring speed in the range 300-1400 rpm. From our results, we deduced that there is practically no change in reaction rates above 900 rpm. In all experiments, a stirring speed of 1200 rpm was used. To investigate any possible influence of intra-particle diffusion on the reaction rates, the Weisz and Prater criterion was used [9]. The parameter ηϕi2 was calculated by using the following relationship: (1) where r denotes reaction rate, ω denotes catalyst loading and L denotes the characteristic length of the spherical catalyst particle (=Dp/6, where DP=50 µm). The value of (kmol/m3) was estimated by using the following correlation suggested by Pintar et al. [10]: where the dimensionless mole fraction solubility xg is given by the relationship [11]: The liquid-phase effective diffusivities of hydrogen (H2) and bio-oil model compounds (B) were estimated using the Wilke-Chang equation [12]. It was found that the value of ηϕi2 for all reactants was much less than unity at the conditions used for this study. Therefore, the intraparticle diffusion resistance was neglected. 9 Reactant concentration vs. time data were plotted and fitted to a third degree polynomial using least square regression. Rates of disappearance of the reactant (B) were calculated from the values of the slope –dCB/dt. 3. Results and Discussion 3.1 Reactions The hydrogenation reactions of HA, HAL, GL and FU are represented as: (4) (5) (6) (7) The ranges of temperature (T), H2 partial pressure ( ), feed concentration (CB) of the oxygenated species and catalyst loading (ω) used in this work are listed in Table 1. Because the reaction velocities for different substrates differed, we examined a wide range of CB values. 3.2 Effect of Temperature The “reactant concentration vs. time” data at various temperatures and comparison with the results reported by Vispute and Huber [1] is shown in Table 2. We investigated HA disappearance at T=373, 398 and 423 K at constant H2 partial pressure ( =0.69 MPa) using CB=1.35 M and ω=1 kg/m3. The increase in T resulted in increased catalytic activity. For example, HA conversion after 3 h increased from 50 to 100% when T was raised from 373 to 423 K. Vispute and Huber [1] reported complete conversion to PG within 2.5 h at T=398 K, 10 =6.9 MPa and CB=135.5 mmol-C/L using Ru/C catalyst (see Table 2). Using homogeneous Ru catalyst in a biphasic water/toluene system at T=333 K, =4 MPa and CB=90 mM, Mahfud et al. [13] reported just 7.5% conversion in a previous work. The reaction with HAL (CB=67 mM) was fast and this substrate was completely converted within 3 h even at low temperature (T=348 K) and H2 pressure ( =0.69 MPa). As seen in Table 2, Vispute and Huber [1] reported 100% conversion to EG at T=398 K, CB=28.1 mmolC/L and T=363 K, =6.9 MPa in 0.5 h. On the other hand, Mahfud et al. [13] reported 54% conversion at =4 MPa and CB=90 mM using homogeneous Ru catalyst. At T=348 K and =0.69 MPa, GL conversion to CHD was complete within 4 h. The time required for complete conversion was lesser (1 h) at high temperature (398 K) and pressure (6.9 MPa) [1]. Notwithstanding the mild reaction conditions used in our work, carbon loss in the form of methane was observed. Finally, it was found that FU was completely converted to GBL in 3 h at T=348 K and =0.69 MPa. 3.3 Effect of Catalyst Loading The effect of catalyst loading (ω) on the HA disappearance rates was studied at T=423 K and =0.69 MPa. The initial HA concentration (CB) was kept constant at 1.35 M, whereas ω was varied in the range, 0.5-2 kg/m3. The results are represented in Fig. 3 (a). Since the data in Fig. 3 (a) fall on a straight line passing through the origin, we concluded that the initial reaction rate varies linearly with catalyst concentration. Analogously, rates of HAL hydrogenation showed similar behavior at T=348 K (see Fig. 3 (b)). The effect of catalyst loading on initial rates during the reactions with GL and FU at the selected temperatures is shown in Fig. 4 (a) and 11 (b), respectively. Certainly, the reaction exhibits first order kinetics with catalyst concentration at all temperatures. 3.4 Effect of H2 Partial Pressure The effect of H2 partial pressure on HA disappearance rate was studied in the range, 0.692.76 MPa, at 373, 398 and 423 K (see Table 3). These results suggest first-order kinetics with H2. In an analogous manner, the rates of disappearance of HAL at 323, 338 and 348 K increased by a factor of four when rates on was increased from 0.69 to 2.76 MPa. Clearly, the dependence of was linear. On the other hand, the dependence of GL hydrogenation rates on H2 partial pressure was much less than linear (see Table 3). The rate vs. data at various temperatures for FU hydrogenation is shown in Table 3. Clearly, a low reaction order (<1) was observed; this behavior was similar to that of GL. From our results, we concluded that H2 is strongly adsorbed on the catalyst surface during the reactions with GL and FU. 3.5 Effect of Initial Reactant Concentration The effect of initial HA concentration was studied, too (see Fig. 5 (a)). From our results in the concentration range, 0.34-1.35 M, we found that the reaction exhibits fractional-order kinetics between 0 and 1. Conversely, the dependence of rate on the concentration of HAL was linear (see Fig. 5 (b)). The rate vs. concentration data for GL hydrogenation is shown in Fig. 6 (a). The dependence of the rate on GL concentration is more than linear. As FU concentration 12 increased from 23 to 59 mM, the rate at 348 K was almost doubled. These results are shown in Fig. 6 (b). 3.6 Reaction Mechanism and Kinetics The initial rate data presented in the previous sections suggest complex kinetic behavior; thus, mechanistic models (rather than power law relationship) are essential for studying reaction kinetics. Among the compounds selected for this work, HAL is an aldehyde; HA and FU are ketones, whereas GL is a methoxyphenol. The aldehyde (i.e. HAL) is the easiest to hydrogenate; contrarily, the reaction with GL is most difficult because it involves cleavage of the ether bond. Commonly, aldehydes and ketones follow a similar mechanism of hydrogenation, and thus, should be governed by the same or similar models. There are some useful papers on kinetics and mechanism of hydrogenation of aldehydes [14] and ketones [15] available. According to Chang et al. [15], the sequence of elementary steps for dissociative adsorption of H2 and competitive adsorption of the reactant B on the same active sites is represented as: (8) (9) (10) (11) (12) If steps represented by Eqs. 10 and 11 are combined, the surface reaction may be represented as: (13) 13 For the case of non-dissociative adsorption of H2, Eq. 8 is replaced by: (14) Using Langmuir-Hinshelwood kinetics and assuming different rate-determining steps, several kinetic models result. These models were simplified to the initial rate equations (see models I to V in Table 4). A model discrimination technique was used for selecting the most appropriate model. The model parameters were estimated by optimization program POLYMATH utilizing the Levenberg-Marquardt method for minimization of residual sum of squares (RSS). Model III, which follows the Langmuir mechanism with the assumption that the surface reaction of adsorbed reactant and adsorbed H2 (i.e. Eq. 13) is the rate-controlling step, best represented the data for the reaction with HAL and HA. On the other hand, model IV which assumes that Eq. 10 is rate-determining provided the best fit for the experimental data for FU and GL hydrogenation. Clearly, the GL reaction pathway is different from that of HAL and HA. GL hydrogenation proceeds through the sequential addition of H2 to the partially hydrogenated intermediate species (see Eq. 11) in consecutive surface reaction steps of equal velocities. Interestingly, model III suggests a first-order dependence of the initial rates on (as is the case for HA and HAL), whereas model IV proposes a low reaction order with H2 (as is the case for GL and FU). Further, model IV predicts higher-order kinetics when the values of and CB are comparable; this observation is in line with the kinetic behavior shown in Fig. 6 (a). All adsorption and surface reaction rate constants are given in Table 5. Parity plots for all the investigated reaction systems are shown in Figs. 7 (a) and (b). Certainly, there is good agreement between the predicted and experimental rates. The values of RSS and variance for the proposed models are shown in Table 6. From the temperature dependence of the reaction rate 14 constant, the activation energy was determined. The heats of adsorption of H2 and the selected compounds were estimated by using the Van’t Hoff isochore. These values are given in Table 6. To ascertain the quality of predictions, concentration vs. time data for few experiments showing both experimental data points and fitted curves based on kinetic parameters were shown in the Supplementary Information (see Figs. S1 to S4). There exists good agreement between the two sets of data. In Table 4, we considered competitive adsorption of H2 and the reactant B on the same active sites only. When other models following Langmuir mechanism with non-competitive adsorption or Eley-Rideal kinetics were considered, statistical analysis of the kinetic data proved to be unsatisfactory. Therefore, such models were excluded from Table 4. 4 Conclusions In this work, we investigated the aqueous-phase hydrogenation of hydroxyacetone to 1,2- propanediol, hydroxyacetaldehyde to ethylene glycol, guaiacol to 1,2-cyclohexanediol, and 2furanone to γ–butyrolactone using Ru/C in a slurry reactor. We considered wide ranges of temperature (323-423 K), H2 partial pressure (0.69-2.76 MPa) and catalyst loading (0.2-2 kg/m3). To deduce the mechanistic features of reaction kinetics, Langmuir-Hinshelwood-HougenWatson (LHHW) type models were considered. By this way, we managed to provide comprehensive information on the reaction mechanism and kinetics. Acknowledgements Ankush B. Bindwal and Atul H. Bari are grateful to University Grants Commission, New Delhi, for the financial assistance. 15 Nomenclature A1 pre-exponential factor in Arrhenius law, kmol/(kgcat min) A2 pre-exponential factor for the adsorption constant of H2, m3/kmol A3 pre-exponential factor for the adsorption constant of reactant, m3/kmol B reactant in liquid phase CB concentration of reactant in the liquid phase, kmol/m3 CH2 concentration of H2 in the liquid phase, kmol/m3 Dei effective diffusivity of species i in eq. 1, (m2/s) DP catalyst particle diameter, m Eact energy of activation, kJ/mol ∆HH2 adsorption enthalpy of H2, kJ/mol ∆HB adsorption enthalpy of reactant, kJ/mol KB adsorption equilibrium constant for reactant, m3/kmol KH2 adsorption equilibrium constant for H2, m3/kmol k3, k3a surface reaction rate constant in Eq. 13 and 10, kmol/(kgcat min) kL liquid-side mass transfer coefficient, m/s kSL solid-liquid mass transfer coefficient, m/s L characteristic length of catalyst particle (=DP/6) molecular weight of water, kg/kmol PH2 H2 partial pressure, MPa Ptotal total operating pressure, bar 16 r initial rate of reaction, kmol/(kgcat min) t time, min T temperature, K xg dimensionless mole fraction solubility of H2 in water yi mole fraction of H2 in gas phase Greek symbols density of water, kg/m3 ω catalyst loading, kg/m3 η effectiveness factor ϕ Thiele modulus ηϕi2 observable modulus for species i in Eq. 1 17 References [1] T. P. Vispute, G. W. Huber, Production of hydrogen, alkanes and polyols by aqueous phase processing of wood-derived pyrolysis oils, Green Chem. 11 (2009) 1433-1445. [2] G. W. Huber, R. D. Cortright, J. A. Dumesic, Renewable alkanes by aqueous-phase reforming of biomass-derived oxygenates, Angew. Chem. Int. Ed. 43 (2004) 1549-1551. [3] R. D. Cortright, R. R. Davda, J. A. Dumesic, Hydrogen from catalytic reforming of biomass derived hydrocarbons in liquid water, Nature 418 (2002) 964-967. [4] J. Wildschut, I. Melián-Cabrera, H. J. Heeres, Catalyst studies on the hydrotreatment of fast pyrolysis oil, Appl. Catal. B: Environ. 99 (2010) 298-306. [5] J. Wildschut, M. Iqbal, F. H. Mahfud, I. Melián-Cabrera, R. H. Venderbosch, H. J. Heeres, Insights in the hydrotreatment of fast pyrolysis oil using a ruthenium on carbon catalyst, Energy Environ. Sci. 3 (2010) 962-970. [6] T. Yoneda, T. Takido, K. Konuma, Hydrodechlorination of para-substituted chlorobenzenes over a ruthenium/carbon catalyst, Appl. Catal. B: Environ. 84 (2008) 667677. [7] V. I. Zailkovskii, K. S. Nagabhushana, V. Kriventov, K. N. Loponov, S. V. Cherepanova, R. I. Kvon, H. Bonnemann, D. I. Kochubey, E. R. Savinova, Synthesis and structural characterization of Se-modified carbon-supported Ru nanoparticles for the oxygen reduction reaction, J. Phys. Chem. B 110 (2006) 6881-6890. [8] L. K. Doraiswamy, M. M. Sharma, Heterogeneous Reactions: Analysis, Examples and Reactor Design, Vol. 2, John Wiley and Sons, New York, USA, 1984. 18 [9] H. S. Fogler, Elements of Chemical Reaction Engineering, Prentice-Hall of India, New Delhi, India, 2008. [10] A. Pintar, G. Bercic, J. Levec, Catalytic liquid-phase nitrite reduction: kinetics and catalyst deactivation, AIChE J. 44 (1998) 2280-2292. [11] P. G. T. Fogg, W. Gerrard, Solubility of Gases in Liquids, Wiley Sons, Chichester, England, 1991. [12] C. R. Wilke, P. Chang, Correlation of diffusion coefficients in dilute solutions, AIChE J. 1 (1955) 264-270. [13] F. H. Mahfud, F. Ghijsen, H. J. Heeres, Hydrogenation of fast pyrolysis oil and model compounds in a two-phase aqueous organic system using homogeneous ruthenium catalysts, J. Mol. Catal. A: Chem. 264 (2007) 227-236. [14] P. D. Vaidya, V. V. Mahajani, Kinetics of liquid-phase hydrogenation of furfuraldehyde to furfuryl alcohol over a Pt/C catalyst, Ind. Eng. Chem. Res. 42 (2003) 3881-3885. [15] N. S. Chang, S. Aldrett, M. T. Holtzapple, R. R. Davison, Kinetic studies of ketone hydrogenation over Raney nickel catalyst, Chem. Eng. Sci. 55 (2000) 5721-5732. 19 List of Figures Fig. 1. SEM image of unused Ru/C catalyst Fig. 2. XRD images of (a) unused and (b) used Ru/C catalyst Fig. 3 (a). Effect of catalyst loading on initial rate of disappearance of HA (T=423 K, =0.69 MPa, CB=1.35 kmol/m3). Fig. 3 (b). Effect of catalyst loading on initial rate of disappearance of HAL (T=348 K, =0.69 MPa, CB=17 mM). Fig. 4 (a). Effect of catalyst loading on initial rate of disappearance of GL ( =0.69 MPa, CB=40 mM). Fig. 4 (b). Effect of catalyst loading on initial rate of disappearance of FU ( =0.69 MPa, CB=59 mM). Fig. 5 (a). Effect of initial HA concentration on initial rate of disappearance of HA ( =0.69 MPa, ω=1 kg/m3). Fig. 5 (b). Effect of initial HAL concentration on initial rate of disappearance of HAL ( =0.69 MPa, ω=1 kg/m3). Fig. 6 (a). Effect of initial GL concentration on initial rate of disappearance of GL ( =0.69 MPa, ω=0.5 kg/m3). Fig. 6 (b). Effect of initial FU concentration on initial rate of disappearance of FU ( MPa, ω=0.5 kg/m3). =0.69 20 Fig. 7 (a). Comparison of experimental and predicted rates for HAL, GL and FU at all temperatures. Fig. 7 (b). Comparison of experimental and predicted rates for HA at all temperatures. List of Tables Table 1. Reaction conditions used in the present work Table 2. The “reactant concentration vs. time” data at various temperatures and comparison with the results reported by Vispute and Huber [1] Table 3. Dependence of initial rate of hydrogenation on H2 partial pressure Table 4. Initial rate equations for competitive adsorption of reactants (see Chang et al. [15]) Table 5. Rate parameters with 95% confidence intervals for proposed models Table 6. Estimation of the values of pre-exponential factor, activation energy, adsorption enthalpy of H2 and bio-oil model compounds, RSS and variance for proposed models 21 Fig. 1 22 Fig. 2 (a) Fig. 2 (b) 23 Fig. 3 (a) Fig. 3 (b) 24 Fig. 4 (a) Fig. 4 (b) 25 120 Initial rates × 104 (kmol/(kgcat min)) 373 K 398 K 100 423 K 80 60 40 20 0 0 0.3 0.6 0.9 1.2 1.5 Initial hydroxyacetone concentration (kmol/m3 ) Fig. 5 (a) Fig. 5 (b) 26 Fig. 6 (a) 70 Initial rates × 104 (kmol/(kgcat min)) 323 K 60 333 K 348 K 50 40 30 20 10 0 0 0.015 0.03 0.045 0.06 0.075 Initial 2-furanone concentration (kmol/m3 ) Fig. 6 (b) 27 Fig. 7 (a) Fig. 7 (b) 29 Table 1. Reaction conditions used in the present work Investigated Temp. (K) compound H2 pressure Reactant conc. Catalyst loading (MPa) mmol/L kg/m3 Hydroxyacetone 373-423 0.69-2.76 0.34-1.35 M 0.5-2.0 Hydroxyacetaldehyde 323-348 0.69-2.76 17-67 0.5-2.0 Guaiacol 323-348 0.69-2.76 16-40 0.2-0.8 2-Furanone 323-348 0.69-2.76 23-59 0.2-0.8 30 Table 2. The “reactant concentration vs. time” data at various temperatures and comparison with the results reported by Vispute and Huber [1] Reaction Conc. Conc. Conc. Conc. Conc. Conc. Cond. (mM) (mM) (mM) (mM) (mM) (mM) t=0 t=0.5 h t=1 h t=2 h t=3 h t=4 h P=0.69MPa Ref. This HA T=423 K 1.35 M 1.04 M 0.80 M 0.35 M 0 0 HAL T=348 K 67 51 32 11 0 0 GL T=348 K 40 31 17 6 2 0 FU T=348 K 59 39 20 7 0 0 P=6.9 MPa mmol- mmol- mmol- mmol- mmol- mmol- T=398 K C/L C/L C/L C/L C/L C/L HA 135.5 55.7 24.5 - 0 0 HAL 28.1 0 0 0 0 0 GL 30.8 28.8 0 0 0 0 work 1 31 Table 3. Dependence of initial rate of hydrogenation on H2 partial pressure H2 partial pressure (MPa) 0.69 Compound HA HAL GL FU 1.38 2.07 CB ω T r × 103 (M) (kg/m3) (K) (kmol/(kgcat min)) 1.35 0.017 0.04 0.059 1.0 1.0 0.5 0.5 2.76 373 3.39 6.36 9.85 11.34 398 6.86 12.21 20.81 23.43 423 11.28 22.43 29.41 39.51 323 0.04 0.07 0.12 0.15 338 0.12 0.21 0.31 0.42 348 0.21 0.41 0.59 0.76 323 2.16 2.64 3.12 3.60 333 2.84 3.53 4.19 4.77 348 3.68 5.22 6.06 6.50 323 2.62 3.04 3.63 3.81 333 3.82 4.63 5.41 5.41 348 6.24 7.04 8.22 8.63 32 Table 4. Initial rate equations for competitive adsorption of reactants (see Chang et al. [15]) Model Rate-controlling step Initial-rate expression Dissociative adsorption of H2 I II III IV Eq. 8 (adsorption of H2) Eq. 9 (adsorption of B) Eq. 13 (surface reaction) Eq. 10 (surface reaction) r= r= r= r= k1 C H2 (1 + K B C B ) 2 k 2 CB (1 + K 1/2 H2 C H2 1/2 ) k 3 K H2 K B C H2 C B (1 + K 1/2 H2 C H2 1/2 + K B CB )3 k 3,a K 1/2 H2 K B C H2 (1 + K 1/2 H2 C H2 1/2 1/2 CB + K B CB )2 Non-dissociative adsorption of H2 V Eq. 13 (surface reaction) r= k 3 K H2 K B C H2 C B (1 + K H 2 C H 2 + K B C B ) 3 33 Table 5. Rate parameters with 95% confidence intervals for proposed models Compound HA HAL GL FU T k3 or k3a KH2 KB (K) (kmol/(kgcat min)) (m3/kmol) (m3/kmol) 373 3.54 ± 0.61 1.92 ± 0.41 0.20 ± 0.02 398 13.15 ± 0.48 1.07 ± 0.44 0.18 ± 0.03 423 24.91 ± 0.11 0.84 ± 0.44 0.17 ± 0.04 323 0.80 ± 0.31 0.72 ± 0.02 1.49 ± 0.01 338 3.78 ± 0.52 0.56 ± 0.06 1.07 ± 0.06 348 9.28 ± 0.18 0.22 ± 0.03 0.73 ± 0.06 323 3.06 ± 0.69 0.30 ± 0.12 0.51 ± 0.09 333 3.98 ± 0.72 0.24 ± 0.84 0.47 ± 0.10 348 6.38 ± 0.14 0.21 ± 0.09 0.44 ± 0.10 323 0.15 ± 0.07 12.78 ± 0.16 2.92 ± 0.18 333 0.24 ± 0.06 12.29 ± 0.13 2.29 ± 0.35 348 0.28 ± 0.01 12.06 ± 0.12 2.03 ± 0.26 34 Table 6. Estimation of the values of pre-exponential factor, activation energy, adsorption enthalpy of H2 and bio-oil model compounds, RSS and variance for proposed models Model III Model III Model IV Model IV Parameter HA HAL GL FU A1 (kmol/(kgcat min)) 1.3 × 1012 2.9 × 1014 9.1 × 104 6.2 × 102 Eact (kJ/mol) 71.0 89.5 27.7 22.1 A2 (m3/kmol) 5.5 × 104 3.2 × 107 3.7 × 102 5.7 ∆HH2 (kJ/mol) 30.7 45.7 12.5 2.1 A3 (m3/kmol) 30.3 1.2 × 104 11.9 47.6 ∆HB (kJ/mol) 4.8 26.4 4.8 13.1 RSS 1.0 × 10-4 1.6 × 10-6 5.8 × 10-5 5.0 × 10-5 Variance 1.3 × 10-7 3.4 × 10-11 4.1 × 10-8 3.0 × 10-8 35 36 Highlights • Using Ru/C, hydrogenation of hydroxyacetone, hydroxyacetaldehyde, guaiacol and 2furanone was studied. • Investigated reactions belong to the kinetically controlled reaction regime systems. • LHHW models were proposed to describe reaction kinetics.
© Copyright 2026 Paperzz