CCQTA TVP Project Update HPLIS/Gas Chromatograph vs ASTM D6377 VPCR Results Cameron Konecnik, P.Eng October 30th, 2014 Outline 1) Review the rational for CCQTA TVP Project initiation in 2012. 2) Review some other significant findings from within the TVP Project. 3) Review of the current Heated Pressurized Liquid Injection System (HPLIS) and Gas Chromatograph Results vs ASTM D6377 Results. 4) Review the observations and conclusions from the CCQTA TVP Project to date. 2 Rational for CCQTA Project Initiation Average Vapor Pressure (psi) TransCanada/Maxxam 2012 Vapor Pressure Study on Mixed Sweet Crude 12.0 11.5 11.0 10.5 10.0 9.5 9.0 8.5 8.0 7.5 7.0 6.5 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 D6377 D323M D323C D323A Vapor Pressure Method 3 Rational for CCQTA Project Initiation Conclusions from TransCanada/Maxxam Vapor Pressure Study • Study was conducted in April 2012 on over 200 samples of a relatively high vapor pressure Mixed Sweet crude. Testing was conducted to examine the differences which may arise from sampling methodology and testing methodology. • For a given test method no material differences in final vapor pressure results were observed when varying the sampling methodology using the evacuated cylinder (flow through, brine displacement or closed injection). Only the 80% full bottle collection method showed lower results (light end loss). • The 80% full bottle sample collection method (ASTM D323A method) does not appear to be appropriate for higher vapor pressure crudes due to significant light end loss (sampling loss, air saturation loss, sample loading loss). • ASTM D6377 showed the highest recorded vapor pressures and the tightest repeatability out of all the methods tested. It was assumed that this was due to preservation of the volatiles within the sample and the effective design of the D6377 test chamber. 4 Other Significant Results from TVP Project ASTM D6377 VPCR4(100oF) Results vs Sample Collection Method 11.0 10.5 10.0 9.5 9.0 ASTM D6377 VPCR4(100oF) 8.5 8.0 7.5 7.0 6.5 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 Constant Volume Cylinder Floating Piston Cylinder 5 Other Significant Results from TVP Project Conclusions from ASTM D6377 CVC vs FPC Testing • Study was conducted in June 2013 on 12 samples collected over a few days. Testing was conducted to examine the differences which may arise from sampling methodology employed with ASTM D6377. • In all cases the Floating Piston Cylinder results are higher than the Constant Volume Cylinder results. This is expected since the CVC samples must be subjected to atmosphere (light end loss) before being drawn into the D6377 testing chamber. • The very large difference between the FPC and CVC results on some samples is not expected. Some other unknown factors were likely at play (machine fouling??). • Some difference could be attributed to the fact that the samples were run at different labs on different machines. 6 Other Significant Results from TVP Project 10.0 ASTM D323A RVP vs ASTM D6377 VPCR4(100oF) 9.5 9.0 8.5 8.0 7.5 7.0 Pressure (psi) 6.5 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 RVP VPCR4(100oF) 7 Other Significant Results from TVP Project Conclusions from ASTM D323A vs ASTM D6377 Testing • Study was conducted in September 2014 on 27 samples collected over a week. Testing was conducted to confirm and re-validate the findings from the TransCanada/Maxxam study in 2012. • In all cases the ASTM D6377 Floating Piston Cylinder results are higher than the ASTM D323A results. • Average D323A/D6377 results indicate RVPE = 0.88*VPCR4(100oF). This is fairly close to the specified 0.834 multiplier recommended within the Appendix of the ASTM D6377-08 Standard. However, 0.834 should not be taken as verbatim since testing showed the actual values to fluctuate between 0.54 and 0.99 on these 27 samples. 8 HPLIS Development and Function • HPLIS primary function is to facilitate a crude sample into a GC column without subjecting the sample to atmosphere. Hence a crude sample from a ASTM D3700 compliant cylinder can be injected into the GC column directly through the HPLIS. • Gas Chromatograph results (component mol%’s) can be used to approximate the theoretical sample TVP either through Antoine constants/Raoult’s Law or more sophisticated EOS software. • TVP results are analyzed and compared with the ASTM D6377 curves at various V/L ratios. 9 HPLIS Results for SWB Sample 10 Pressure (psi) Vapor Pressure for SWB Sample 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Rault's Law (All) Rault's Law (EPA) VPCR4 TVP/RVP 75 80 85 90 95 100 105 110 115 Temperature • RVPE = 0.834*VPCR4 • C5+ Mass% = 5.4% • 120 125 130 135 140 145 150 (oF) C3 + C4 Mass% = 2.9% 11 HPLIS Results for WCS Sample 12 Vapor Pressure for WCS Sample 32 30 28 26 24 22 Pressure (psi) 20 18 Rault's Law (All) 16 VPCR0.2 14 Rault's Law (EPA) 12 VPCR4 TVP/RVP 10 8 6 4 2 0 75 80 85 90 95 100 105 110 115 Temperature • RVPE = 0.834*VPCR4 • C5+ Mass% = 8.5% • 120 125 130 135 140 145 150 (oF) C3 + C4 Mass% = 2.7% 13 HPLIS Results for KH Sample 14 Vapor Pressure for KH Sample 30 28 26 24 22 Pressure (psi) 20 18 Rault's Law (All) 16 VPCR0.2 14 Rault's Law (EPA) 12 VPCR4 10 TVP/RVP 8 6 4 2 0 75 80 85 90 95 100 105 110 115 Temperature • RVPE = 0.834*VPCR4 • C5+ Mass% = 10.2% • 120 125 130 135 140 145 150 (oF) C3 + C4 Mass% = 0.8% 15 HPLIS Results for SHB Sample 16 Pressure (psi) Vapor Pressure for SHB Sample 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Rault's Law (All) VPCR0.2 Rault's Law (EPA) VPCR4 TVP/RVP 75 80 85 90 95 100 105 110 115 Temperature • RVPE = 0.834*VPCR4 • C5+ Mass% = 2.5% • 120 125 130 135 140 145 150 (oF) C3 + C4 Mass% = 0.6% 17 HPLIS Results for CL Sample 18 Pressure (psi) Vapor Pressure for CL Sample 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Rault's Law (All) VPCR0.2 Rault's Law (EPA) VPCR4 TVP/RVP 75 80 85 90 95 100 105 110 115 Temperature • RVPE = 0.834*VPCR4 • C5+ Mass% = 6.6% • 120 125 130 135 140 145 150 (oF) C3 + C4 Mass% = 1.0% 19 HPLIS Results for CDB Sample 20 Vapor Pressure for CDB Sample 32 30 28 26 24 22 Pressure (psi) 20 18 Rault's Law (All) 16 VPCR0.2 14 Rault's Law (EPA) 12 VPCR4 TVP/RVP 10 8 6 4 2 0 75 80 85 90 95 100 105 110 115 Temperature • RVPE = 0.834*VPCR4 • C5+ Mass% = 7.1% • 120 125 130 135 140 145 150 (oF) C3 + C4 Mass% = 0.6% 21 Observations and Conclusions • ASTM D323A will experience light end loss during sampling and testing. This method does not appear to be appropriate for high vapor pressure crudes. • Current testing shows that for certain crudes with vapor pressures between 2psi and 10psi light end loss can still occur when gathering samples without a D3700 approved cylinder for ASTM D6377 testing. • VPCR4 results from ASTM D6377 are highly repeatable and reproducible (TCPL vs AITF testing & TCPL duplicate tests). • The 0.834 multiplier relating VPCR4 to RVPE may be satisfactory on average. However, it should be highly suspect for both highly stable and highly volatile crudes. 22 Observations and Conclusions • The initial hypothesis that the VPCR0.2 may be equivalent to “Bubble Point TVP” does not show good correlation with the first 6 samples. A lower V/L ratio may be more appropriate in estimating the “Bubble Point TVP” through ASTM D6377. • For TVP estimation (as defined by EPA for emissions regulations), ASTM D6377 VPCR4 provides much more confidence than does the RVP + nomograph method. • The initial hypothesis that the VPCR4 may be equivalent to the EPA defined TVP does show promise with the first 6 samples. Current testing shows the VPCR4 to be conservative on average but is near exact for crudes with a relatively high C3 and C4 fraction (winter blend crudes). 23 Questions 24
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