Presented at the COMSOL Conference 2010 India Two Dimensional FEM Simulation of Ultrasonic Wave Propagation in Isotropic Solid Media Using COMSOL® Bikash Ghose1 *, Krishnan Balasubramaniam2 C V Krishnamurthy3, A Subhananda Rao1 # 1 High Energy Materials Research Laboratory, Sutarwadi, Pune - 21 2 Center for Non Destructive Evaluation, IIT Madras, Chennai - 36 3 Department of Physics, IIT Madras, Chennai -36 E-mail: * [email protected] , # [email protected] Motivation Application of Ultrasonic wave propagation • • • • • Under Water Acoustics Medical Diagnostic Structural Health Monitoring (SHM) Non-Destructive Evaluation (NDE) Material Characterization Non-Destructive Evaluation • Bulk wave Longitudinal wave (Pulse echo technique, Through transmission etc) Transverse Wave • Surface Wave • Guided Wave / Lamb Wave etc. Guided Wave • Many different modes of ultrasonic vibration (Symmetric, Anti symmetric) Numerical Simulation of Wave propagation • Fluid (Only Longitudinal wave) • Solid (Longitudinal, Transverse, Surface, Lamb etc) Use of COMSOL for simulation of wave propagation in solids Transient Analysis for Wave Propagation Transient Analysis always pose difficult problems Length of element (∆x) Time steps (∆t) Type of Elements (Triangular, Quad) Integration scheme for integration over time Issues • • • Instability Numerical Dispersion Convergence Numerical Simulation of Ultrasonic Wave Propagation using COMSOL® Thumb Rule ? •Length of Element (∆x) = λ/12 •Time Step = ∆x/Cph Initial Displacement Solution at 7.0×10-5 s Displacement at diff positions with time Solution at 1.7×10-4 s Materials & Ultrasonic Wave Properties x 10 6 4 D isplac em ent (m ) Young’s Modulus (E) = 2 × Pa Poisson’s ratio (ν) = 0.33 Density (ρ) = 7850 kg/m3 Ultrasonic velocity (CL) (longitudinal wave) = 5850 m/s Frequency of incident ultrasonic wave (f) = 20 kHz = 20×103 s-1 Wavelength of the longitudinal ultrasonic wave (λL) = CL/f = 0.2925 m Source Length : 0.04 m (40 mm) (located at the middle) Source Excitation : On a line and points on line Simulation Domain : 5.0 m (L) x 2.5 m (H) 8 2 0 -2 -4 -6 -8 -10 0 0.5 1 1.5 -4 x 10 Time (s) x 10 Single-Sided Amplitude Spectrum of y(t)(Hanning windowed signal) -7 5 4.5 4 3.5 3 |Y(f)| -7 1011 2.5 2 1.5 1 0.5 0 2 4 6 8 10 Frequency (Hz) 12 14 16 18 20 x 10 4 Meshing and Application Modes Triangular Elements Elements Automatically Generated Approximation : Plane Stain Element Type : Lagrange Quadratic Analysis : Transient Solver : Time Dependent Effect of Length of Element (∆x) As per CFL Criteria ∆tcritical = ∆xmax ∆xmax 0.0182m = = = 3.1×10−6 s C ph CL 5850m / s The time steps chosen initially for simulation for different ∆xmax is 2.5×10-6 s Onward Propagating Wave at various Distances for Different λL/∆xmax at t = 4×10-4 s Ratio = 2 Ratio = 3 Ratio = 4 Ratio= 5 Ratio = 8 Ratio = 9 Ratio = 12 Ratio = 16 At 0.3 m 8.00E-08 Displacements (m) 6.00E-08 4.00E-08 2.00E-08 0.00E+00 -2.00E-08 0 0.0001 0.0002 0.0003 0.0004 0.0005 At 0.5 m 6.00E-08 Ratio = 2 Ratio = 3 Ratio = 4 Ratio = 5 Ratio = 8 Ratio = 9 Ratio = 12 Ratio = 16 4.00E-08 Displacement (m) 1.00E-07 2.00E-08 0.00E+00 0 0.0001 0.0002 0.0003 0.0004 0.0005 -2.00E-08 -4.00E-08 -4.00E-08 -6.00E-08 -8.00E-08 -6.00E-08 Time (s) Time (t) Ratio Ratio Ratio Ratio Ratio Ratio Ratio Ratio 4.00E-08 3.00E-08 Displacement (m) 2.00E-08 1.00E-08 =2 =3 =4 =5 =8 =9 = 12 = 16 0.00E+00 0 0.0001 0.0002 0.0003 -1.00E-08 0.0004 0.0005 At 1.0 m 4.00E-08 3.00E-08 2.00E-08 Displacement At 0.8 m 5.00E-08 1.00E-08 0.00E+00 0 0.00005 0.0001 0.00015 0.0002 0.00025 0.0003 0.00035 0.0004 0.00045 -1.00E-08 -2.00E-08 -2.00E-08 -3.00E-08 -3.00E-08 -4.00E-08 -4.00E-08 -5.00E-08 Time (s) Ratio = 2 Ratio = 3 Ratio = 4 Ratio = 5 Ratio = 8 Ratio = 9 Ratio = 12 Ratio = 16 Time (t) • Oscillations remains after passing by of signal • Convergence of the solution for the ratio (λL /∆xmax) ≥ 8 • Time steps are taken from solver or exactly what has been given does not make any difference to the propagating signal Onward Propagating Wave for Different λL/∆xmax at t = 4×10-4 s Ratio = 2 Ratio = 3 ratio = 4 ratio = 5 Ratio = 8 Ratio = 9 Ratio = 12 2.50E-08 2.00E-08 Displacement (m) 1.50E-08 1.00E-08 5.00E-09 0.00E+00 -5.00E-09 0 0.5 1 1.5 2 2.5 3 -1.00E-08 -1.50E-08 -2.00E-08 -2.50E-08 Distance from Source center (m) Line profile (Displacement Vs Distance from source) at 0.0004s for different wavelength to element length ratio Effect of Time Steps (∆t) As per CFL criteria the time steps should be less than ∆x/CL for example, for the maximum element length of λL /10 the time steps should be ≤ (λL /10×CL) that means if ∆xmax = λL 10 ∆x λL ⇒ ∆t ≤ max = CL 10 × C L ⇒ ∆t ≤ 1 10 × f Signal so far obtained is not as expected Major change in the shape of signal Time steps further decreased and solution was checked for convergence Case: I ∆t = 10 ×10−6 s ∆t = 1.0 × 10 −6 s λL/∆xmax= 5 ∆t = 5 ×10−6 s ∆t = 2.0 × 10 −6 s ∆t = 0.5 × 10 −6 s ∆t = 0.2 ×10−6 s Case: II ∆t = 6.26 ×10−6 s ∆t = 1.0 × 10 −6 s λL/∆xmax= 8 ∆t = 5 ×10−6 s ∆t = 0.5 × 10 −6 s ∆t = 2.0 × 10 −6 s ∆t = 0.2 ×10−6 s Case: III ∆t = 5 ×10−6 s ∆t = 1.0 × 10 −6 s λL/∆xmax= 12 ∆t = 2.5 × 10−6 s ∆t = 0.5 × 10 −6 s Effect of Excitation on Line and Points on Line for λL/∆xmax= 8 and ∆t = 2.5x10-6 s (Line source) At 1.0 m At 0.5 m (Points on Line source) At 1.0 m At 0.5 m Effect of Excitation on Line and Points on Line for λL/∆xmax= 8 and ∆t = 2.5x10-6 s Line profile at t = 4x10-4 s (Line source) (Points on Line source) Time and Frequency Domain Signal for Forward Propagating Wave λL ∆xmax λL =8 ∆xmax 8.00E-08 4.00E-08 4.00E-08 4.00E-08 0.00E+00 0.00E+00 2.00E-04 4.00E-04 6.00E-04 -4.00E-08 0.00E+00 0.00E+00 2.00E-04 -4.00E-08 2.00E-04 14 6.00E-04 -1.20E-07 Time (s) Single-Sided Amplitude Spectrum -9 Single-Sided Amplitude Spectrum 4.00E-04 -4.00E-08 Time (s) Time (s) -9 0.00E+00 0.00E+00 =5 -8.00E-08 -1.20E-07 -1.20E-07 x 10 6.00E-04 -8.00E-08 -8.00E-08 10 4.00E-04 Displacem ent (m) 8.00E-08 Displacement (m) 8.00E-08 x 10 Single-Sided Amplitude Spectrum -9 x 10 9 12 12 10 10 8 8 7 |Y(f)| 6 5 |Y (f)| 8 |Y (f)| D isplacem ent (m ) ∆xmax λL = 12 4 6 3 4 4 2 2 6 2 1 0 1 2 3 4 5 Frequency (Hz) 6 7 8 9 1 x 10 2 4 All signals are for ∆t =0.5x10-6 s 3 4 5 6 Frequency (Hz) 7 8 9 4 x 10 1 2 3 4 5 6 Frequency (Hz) 7 8 9 x 10 4 Time and Frequency Domain Signal for Back Wall Reflected Wave λL ∆xmax ∆xmax 4.00E-08 2.00E-08 2.00E-08 2.00E-08 0.00E+00 0.00E+00 4.00E-04 8.00E-04 1.20E-03 -2.00E-08 0.00E+00 0.00E+00 4.00E-04 -4.00E-08 -6.00E-08 -6.00E-08 4.00E-04 x 10 6 5 |Y(f)| 4 8.00E-04 1.20E-03 -2.00E-08 -6.00E-08 Time (s) Time (s) Single-Sided Amplitude Spectrum -9 0.00E+00 0.00E+00 =5 -4.00E-08 Single-Sided Amplitude Spectrum -9 Single-Sided Amplitude Spectrum -9 x 10 8 8 7 7 6 6 5 5 |Y(f)| x 10 1.20E-03 -2.00E-08 -4.00E-08 7 8.00E-04 D isplacem ent (m ) 4.00E-08 Time (s) |Y(f)| λL =8 4.00E-08 Displacement (m) Displacement (m) ∆xmax λL = 12 4 4 3 2 1 0 1 2 3 4 5 6 Frequency (Hz) 7 8 9 3 3 2 2 1 1 1 2 4 x 10 All signals are for ∆t =0.5x10-6 s 3 4 5 6 Frequency (Hz) 7 8 1 9 x 10 4 2 3 4 5 6 Frequency (Hz) 7 8 9 4 x 10 Simulation Results for λL/∆xmax= 8 ∆t = 0.5 x 10-6 s at different time At t = 1x10-4 s Simulation Results for λL/∆xmax= 8 ∆t = 0.5 x 10-6 s at different time At t = 4x10-4 s Simulation Results for λL/∆xmax= 8 ∆t = 0.5 x 10-6 s at different time At t = 5x10-4 s Simulation Results for λL/∆xmax= 8 ∆t = 0.5 x 10-6 s at different time At t = 8x10-4 s Conclusions Wave Propagation can well be modeled using COMSOL with excitation on line segment and / or on points on line (Difference only in the maximum displacements) λL/∆xmax ≥ 8 irrespective of any time steps less than calculated by CFL criteria ( For triangular free meshing) Time step ∆t should be about T/100 even if λL/∆x ≈ 16 No substantial difference in frequency content of forward as well as back wall reflected ultrasonic signal observed E-mail: [email protected] , [email protected]
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