Angewandte Mineralogie und nichtmetallische Rohstoffe: Nutzung und Umweltaspekte I 651-4097-00L Herbstsemester 2013 Applied mineralogy and non-metallic resources I November, 28th, 2013 Calcium carbonate chalk, limestone, marble Rainer Kündig, Christoph Bühler, Heinz Surbeck Schweizerische Geotechnische Kommission ETH-Zürich, NO F35 8092 Zürich www.sgtk.ch from: Calciumcarbonate, F.W. Tegethoff (Hrsg.), 2001 Calcium carbonate – minerals § important group of rock forming minerals § Calcite, CaCO3 § crystallographic system: trigonal § hardness 3; density 2,6 – 2,8 § cleavability: perfect § Aragonite, CaCO3 § crystallographic system: rhombic § hardness 3,5 – 4; density 2,9 – 3 § cleavability: imperfect § Dolomite, CaMg(CO3)2 § crystallographic system: trigonal § hardness 3.5 – 4; density 2,8 – 2,9 § cleavability: perfect Calcium carbonate in rocks – formation § Chalk Kreide § biogenic (sedimentary) § soft mud shells of microscopic single-celled organisms, which was formed in offshore seas § approx. 1/2 mm of carbonate shells or carbonate fragments are deposited per year on the seafloor (1 My = 500 m) § pressure and dehydration control solidification of the sludge to chalk (diagenesis) § period of main formation: cretaceous (144-65 My b.p.) Calcium carbonate in rocks – formation § Limestone: § anorganic or biogenic (sedimentary) § either formed by chemical precipitation of dissolved Ca(HCO3)2 in water – evaporites § or formed by biogenic precipitation as a result of the activity of living organisms – photosynthesis, metabolism § calcareous rock can be eroded, transported and deposited as clastic sedimentary rocks elsewhere § deposition on seafloor (above CCD) and compaction due to overburden load – diagenesis Calcium carbonate rock cycle Calcium carbonate in rocks – formation § Marble § formed by metamorphic transformation of calcareous rocks under high pressures and temperatures § due to high sediment overburden or tectonic processes (regional metamorphism) § or by heating in contact with molten rock (contact metamorphism) § usually very pure and medium-to coarse-crystalline (individual crystals are visible to the eye) calcium carbonate extraction § quarries, open pit and mining Calcium carbonate – range of application coarse fine Quelle: Calciumcarbonat (F.W. Tegethoff, Hrsg), Birkääuser, 2001 Calcium carbonate – range of application § agriculture … fertilizer, animal feed, deacidification (soils, forest, water), … Calcium carbonate Dimension stone, lime(stone), fillers (GCC & PCC; Ground & Precipitated Calcium Carbonate) Kalkfabrik Netstal (GL): Die mineralischen Rohstoffe der Schweiz, SGTK 1997 Calcium carbonate slurries View of a flotation hall (Omya) Transportation (challenge) from: Calciumcarbonat, F.W. Tegethoff (Hrsg.), 2001 Fillers: functional properties (Calcium carbonate characteristics) GCC & PCC (Ground & Precipitated Calcium Carbonate vs Kaolin & Talc) GCC S-PCC Kaolin Talc R-PCC ISO-Weisse [%] Brechungsindex pH-Wert Abrasion [mg] Ao-Energie [J/m2] GCC Kaolin Talk 85-97 75-85 70-90 1.65 1.55 1.57 8.6 3-5 7 3-20 10-20 10 75-80 500-600 60-70 Quelle: Calciumcarbonat, F.W. Tegethoff, 2001 common fillers; SEM pictures a) GCC d) Kaolin b) S-PCC (s = scalenohedral) e) Talc c) R-PCC (r = rhombohedral) Calcium carbonate – industrial use market share and segments Quelle: Calciumcarbonat, F.W. Tegethoff (Hrsg.), 2001 Quelle: CEN, 1993 Füllstoffverbrauch, Lacke und Farben, Europa, 1998 Calcium carbonate – industrial use market share and segments Quelle: Calciumcarbonate, F.W. Tegethoff (Hrsg.), 2001 Source: USGS, 2000 Calcium carbonate & other fillers particle size Quelle: Calciumcarbonat, F.W. Tegethoff (Hrsg.), 2001 Calcium carbonate – use & application Piuskirche in Meggen (LU) Calcium carbonate – Industry Omya – Company Profile World-wide producer of industrial minerals derived from Calcium Carbonate, Talc and Dolomite Global marketing and sales activities to a broad range of industry segments (Paper, Plastics, Paints, Construction, Life Science, Agriculture, …) Distributor of related third party chemicals and minerals World‘s largest supplier of CaCO3 Market leader in coating and filler products to the paper and board industries as well as polymer and coating industries This document contains proprietary information which shall not be used and disclosed without Omya explicit written authorization. Calcium carbonate – application § Paper industry: filler & pigments unbehandelte Papier-Ao gestrichene Papier-Ao Quelle: Calciumcarbonat, F.W. Tegethoff (Hrsg.), 2001 www.geologieviewer.ch www.map.geo.admin.ch Quarries" Raw material resources" actual conflicts... (CH)" aus: Die mineralischen Rohstoffe der Schweiz, SGTK 1997
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