Tomato Peeling System
Solutions provider
JBT FoodTech is a leading supplier of integrated
food processing solutions.
From single machines to complete processing lines,
we enhance value and capture quality, nutrition and
taste in food products.
With a local presence on six continents, JBT FoodTech
can quickly provide customers and partners in the food
processing industry with the know-how, service, and
support required to succeed in today’s competitive
marketplace.
Printed in Italy - 1402-GB
Part of the technology presented in this brochures is patented.
JBT FoodTech, whose policy is to continuously improve its products,
reserves the right to discontinue or change specifications,
models or design without notice and without incurring obligation.
Europe
www.jbtfoodtech.com
John Bean Technologies SpA
Via Mantova 63/A
43122 Parma
Italy
Tel.: +39-0521.908.411
Fax: +39-0521.460.897
[email protected]
John Bean Technologies NV
Breedstraat 3
9100 Sint-Niklaas
Belgium
Tel.: +32-3.780.1211
Fax: +32-3.777.7955
[email protected]
North America
Latin America
Asia Pacific
John Bean Technologies Corporation
2300 Industrial Avenue
Madera CA 93639
USA
Tel.: +1-559.661.3200
Fax: +1-559.661.3156
[email protected]
John Bean Technologies Màq. e Equip. Ind. Ltda.
Av. Eng. Carlos Berrini,
1461 - 9a andar 04571-903 São Paulo/SP
Brazil
Tel.: +55-11.3055.1010
Fax: +55-11.3055.1030
[email protected]
John Bean Technologies Thailand Ltd.
16/F 253 Asoke Building
253 Sukhumvit 21 (Asoke) Road
Kwang Klongtoey, Khet Wattana,
Bangkok 10110, Thailand
Tel.: +66-2.261.4271/2
Fax: +66-2.261.4099
Simplicity of design…
…right down the line™
Tomato peeling system
The New Saturno peeler is able to peel
large quantities of tomatoes by allowing
the ability to vary the scalding time
according to initial or final characteristics
of the product. Moreover, it allows
diversified peeling conditions:
• Tomatoes are steam pressure scalded
and immerged in overheated water and
then vacuum cooled
• Tomatoes are steam-pressure scalded
and then vacuum cooled
• Tomatoes are scalded through
immersion in overheated water and then
vacuum cooled
Peels are then removed using suitable
Separators.
Tomatoes coming out of the extraction valve after
scalding and vacuum cooling
Specification approximate
Capacity (max) 50/55 t/h
7000 mm
(Fresh tomatoes input)
5000 mm
14000 mm
Peeled tomatoes after peel separators
Manufactured by
under
‘s licence
We're with you…
Tomato Scalder/Peeler
The fresh product, coming from the feed
elevator, gets into the feeding valve through
a proper hopper.
The feeding valve transfer the fresh
tomatoes into the scalder pressurized area
accomplishing the following function:
• dosing the fresh product in a regular way
and in constant quantity to the scalder
• keeping inner steam pressure by using
radial and axial seals
The scalder can process, by setting the
optimal thermal cycle, different tomato
varieties and maturities.
To achieve outstanding performances the
following scalding options are available:
• pressurized steam scalding up to 131°C,
with subsequent immersion in water at the
same temperature
• pressurized steam scalding
• scalding through immersion in overheated
water
The product, vacuum cooled into the
extraction valve, in then discharged through
an hopper onto an elevator feeding the peel
separators.
1
…high quality and greater yield
Features and benefits of
JBT FoodTech tomato peeler
1
2
3
4
5
6
High peeling efficiency
Excellent quality
High capacity
Flexibility and reliability
Energy savings
Low maintenance costs
7
2
1.Steam and overheated water scalder with
vacuum cooling
2.Details of a valve radial seal, easy to inspect and
disassemble keeping the valve closed
1.Tomatoes coming out of the extraction valve after
scalding and vacuum cooling
2.Extraction valve
3.Tomato washing before the scalding treatment
4.Feed valve with loading hopper to the scalder
5.Constant pre-washed tomato feeding to the feed
valve
6.Tomatoes coming out of peel separators
7.Peeling line main panel board
Tomato Peeling System
Self-lubrication
Complying with the
EC directives
Feeding
valve
WATER IN
WATER OUT
Accident prevention
guards
Low maintenance cost
WATER FEED
STEAM
Slat
elevator
VACUUM/JUICE/VAPOR
Extraction
valve
VACUUM
VACUUM
VAPOR
Product
infeed
Vacuum
pump
Condensate tank
Condensator
Juice recovery
pump
Separator juice
Pressurized
scalder
Tank with pump
for peel and juice
recovery
Waste chopping
pump
Roller dripping
conveyor
Distributing
belt
Pre separator
Peel separator
Waste recovery screw
Peeled product
inspection table
Tomato Peeling System
Self-lubrication
Complying with the
EC directives
Feeding
valve
WATER IN
WATER OUT
Accident prevention
guards
Low maintenance cost
WATER FEED
STEAM
Slat
elevator
VACUUM/JUICE/VAPOR
Extraction
valve
VACUUM
VACUUM
VAPOR
Product
infeed
Vacuum
pump
Condensate tank
Condensator
Juice recovery
pump
Separator juice
Pressurized
scalder
Tank with pump
for peel and juice
recovery
Waste chopping
pump
Roller dripping
conveyor
Distributing
belt
Pre separator
Peel separator
Waste recovery screw
Peeled product
inspection table
We're with you…
Tomato Scalder/Peeler
The fresh product, coming from the feed
elevator, gets into the feeding valve through
a proper hopper.
The feeding valve transfer the fresh
tomatoes into the scalder pressurized area
accomplishing the following function:
• dosing the fresh product in a regular way
and in constant quantity to the scalder
• keeping inner steam pressure by using
radial and axial seals
The scalder can process, by setting the
optimal thermal cycle, different tomato
varieties and maturities.
To achieve outstanding performances the
following scalding options are available:
• pressurized steam scalding up to 131°C,
with subsequent immersion in water at the
same temperature
• pressurized steam scalding
• scalding through immersion in overheated
water
The product, vacuum cooled into the
extraction valve, in then discharged through
an hopper onto an elevator feeding the peel
separators.
1
…high quality and greater yield
Features and benefits of
JBT FoodTech tomato peeler
1
2
3
4
5
6
High peeling efficiency
Excellent quality
High capacity
Flexibility and reliability
Energy savings
Low maintenance costs
7
2
1.Steam and overheated water scalder with
vacuum cooling
2.Details of a valve radial seal, easy to inspect and
disassemble keeping the valve closed
1.Tomatoes coming out of the extraction valve after
scalding and vacuum cooling
2.Extraction valve
3.Tomato washing before the scalding treatment
4.Feed valve with loading hopper to the scalder
5.Constant pre-washed tomato feeding to the feed
valve
6.Tomatoes coming out of peel separators
7.Peeling line main panel board
Simplicity of design…
…right down the line™
Tomato peeling system
The New Saturno peeler is able to peel
large quantities of tomatoes by allowing
the ability to vary the scalding time
according to initial or final characteristics
of the product. Moreover, it allows
diversified peeling conditions:
• Tomatoes are steam pressure scalded
and immerged in overheated water and
then vacuum cooled
• Tomatoes are steam-pressure scalded
and then vacuum cooled
• Tomatoes are scalded through
immersion in overheated water and then
vacuum cooled
Peels are then removed using suitable
Separators.
Tomatoes coming out of the extraction valve after
scalding and vacuum cooling
Specification approximate
Capacity (max) 50/55 t/h
7000 mm
(Fresh tomatoes input)
5000 mm
14000 mm
Peeled tomatoes after peel separators
Manufactured by
under
‘s licence
Tomato Peeling System
We are your single source for
profitable processing solutions
JBT FoodTech is a leading provider of integrated food
processing solutions.
From single machines to complete processing lines, we
enhance value and capture quality, nutrition and taste in
food products.
Printed in Italy - 1402-GB
With a local presence on six continents, JBT FoodTech
can quickly provide our customers and partners in the
food processing industry with the know-how, service,
and support needed to succeed in today’s competitive
marketplace.
Part of the technology presented in this brochure may be patented.
JBT FoodTech, whose policy is to continuously improve its products,
reserves the right to discontinue or change specifications, models or
design without notice and without incurring obligation.
Europe
John Bean Technologies SpA
Via Mantova 63/A
43122 Parma
Italy
Phone: +39.0521.908.411
Fax: +39.0521.460.897
[email protected]
www.jbtfoodtech.com
North America
Or for specific product lines:
www.jbtcitrus.com
www.jbtfruit.com
www.jbttomato.com
www.jbttuna.com
John Bean Technologies Corporation
400 Fairway Avenue
Lakeland, FL 33801
USA
Phone: +1.863.683.5411
Fax: +1.863.680.3672
[email protected]
Asia Pacific
John Bean Technologies (Shanghai) Co. Ltd.
Haitong Security Building room 3002-3003
No. 689 Guangdong Road
Shanghai 200001
China
Phone: +86.21.6341.1616
Fax: +86.21.6341.0708
John Bean Technologies Thailand Ltd.
16/F 253 Asoke Building
253 Sukhumvit 21 (Asoke) Road
Kwang Klongtoey, Khet Wattana,
Bangkok 10110, Thailand
Tel.: +66-2.261.4271/2
Fax: +66-2.261.4099
John Bean Technologies NV
Breedstraat 3
9100 Sint-Niklaas
Belgium
Tel.: +32-3.780.1211
Fax: +32-3.777.7955
[email protected]
JBT FoodTech, S.L.
Julián Camarillo 26, 4º
28037 Madrid
Spain
Phone: +34.91.304.0045
Fax: +34.91.327.5003
[email protected]
South America
John Bean Technologies Corporation
2300 Industrial Avenue
Madera CA 93639
USA
Tel.: +1-559.661.3200
Fax: +1-559.661.3156
[email protected]
John Bean Technologies Màq. e Equip. Ind. Ltda.
Av. Eng Camilo Dinucci 4605
14808-900 Araraquara, São Paulo
Brazil
Phone: +55.16.3301.2000
Fax: +55.16.3332.0565
[email protected]
South Africa
Latin America
John Bean Technologies (Pty) Ltd.
Koper Street
Brackenfell
Cape Town, South Africa 7560
Phone: +27.21.982.1130
Fax: +27.21.982.1136
[email protected]
JBT de México S de RL de CV
Calle Oceanía #102
Fracc. Industrial Unidad Nacional II
66350 Santa Catarina, NL
México
Tel.: +52.81.8123.7055
Fax: +52.81.8123.7054
[email protected]