1 Unit 14: Structural Mechanics in Construction and Civil Engineering Material Properties 4.1 Concept of Brittle and Ductile Materials Definitions: Brittle – a property applicable to a material if fracture occurs soon after the elastic limit is passed. Ductile – a property applicable to a material if a large amount of plastic deformation takes place between the elastic limit and the fracture point. Ductility – the ability of a material to be permanently deformed without breaking when the applied load is removed. The stress-strain diagrams of various materials vary widely, and different tensile tests conducted on the same material may produce different results, depending upon the temperature of the specimen and the speed of loading. It is possible, however, to distinguish some common characteristics among the stress-strain diagrams of various groups of materials and to divide materials into two broad categories on the basis of these characteristics, namely, brittle materials and ductile materials. Typically brittle materials have a fracture strain less than 0.05 (∊f < 0.05) and ductile materials have a fracture strain greater than or equal to 0.05 (∊f ≥ 0.05). test specimen brittle CHAPTER 4: MATERIAL PROPERTIES 1 2 Unit 14: Structural Mechanics in Construction and Civil Engineering ductile Ductile materials deform much more than brittle materials. Brittle materials fail suddenly, usually with no prior indication that collapse is imminent. On the other hand, ductile materials, such as structural steel, normally undergo a substantial deformation called yielding before failing, thus providing a warning that overloading exists. Brittle Materials Brittle materials, which comprise cast iron, glass, and stone, are characterized by the fact that rupture occurs without any noticeable prior change in the rate of elongation. Thus, for brittle materials, there is no difference between the ultimate strength and the breaking strength. Also, the strain at the time of rupture is much smaller for brittle than for ductile materials. From the figure, note the absence of any necking of the specimen in the case of a brittle material, and observe that rupture occurs along a surface perpendicular to the load. It is concluded from this observation that normal stresses are primarily responsible for the failure of brittle materials. Ductile Materials Ductile materials, which comprise structural steel, as well as may alloys of other metals, are characterized by their ability to yield at normal temperatures. As the specimen is subjected to an increasing load, its length first increases linearly with the load and at a very slow rate. Thus, the initial portion of the stress-strain diagram is a straight line with a steep slope. However, after a critical value σy of the stress has been reached, the specimen undergoes a large deformation with a relatively small increase in the applied load. This deformation is caused by slippage of the material CHAPTER 4: MATERIAL PROPERTIES 2 3 Unit 14: Structural Mechanics in Construction and Civil Engineering along oblique surfaces and is due, therefore, primarily to shearing stresses. The elongation of the specimen after it has started to yield can be 200 times as large as its deformation before yield. After a certain maximum value of the load has been reached, the diameter portion of the specimen begins to decrease, because of local instability. This phenomenon is known as necking. After necking has begun, somewhat lower loads are sufficient to keep the specimen elongating further, until it finally ruptures. Rupture occurs along a cone-shaped surface which forms an angle of approximately 45° with the original surface of the specimen. This indicates that shear is primarily responsible for the failure of ductile materials, and confirms the fact that, under an axial load, shearing stresses are largest on surfaces forming an angle of 45° with the load. Ductility is important to both designers and manufacturers. The designer of a component prefers a material that displays at least some ductility, so that, if the applied stress is too high, the component deforms before it breaks. Fabricators want a ductile material in order to form complicated shapes without breaking the material in the process. Ductility is a valuable property of many metals, including aluminum, gold, iron, nickel, and silver. These metals can be drawn into wire, hammered into various shapes, or rolled into sheets. The term malleability is often used in place of ductility to describe the property of metals that allows them to be hammered into thin sheets. Metals are not the only ductile substances and not all metals are ductile. For example, modeling clay is a ductile nonmetallic substance and impure tungsten is a nonductile metal. These notes were taken http://www.engineeringarchives.com/les_mom_brittleductile.html CHAPTER 4: MATERIAL PROPERTIES from 3 4 Unit 14: Structural Mechanics in Construction and Civil Engineering 4.2 Stress strain graphs for brittle and ductile materials Typical stress: strain graphs. Source http://www.cyberphysics.co.uk/graphics/graphs/stress_strain.gif The graph above depicts the stress: strain behaviour of the main types of materials. Mild steel can be considered to be a ductile material and in such a material up to a certain stress level (which is referred to as the yield) stress, the relationship between stress and strain is linear. Once the material is unloaded the object will return to its original shape or length. If an attempt is made to increase the stress above the yield stresses. After that, the object enters the plastic phase in which there is an increase in stress due to an increase in strain. Once the material reaches its maximum stress, it will snap and fail. Necking also occurs after the elastic region in which there is a disproportionate increase in strain localize in small region of the material. Brittle materials such as glass and stone do not show any plastic plateau and the linear portion continues right up to the ultimate stress. CHAPTER 4: MATERIAL PROPERTIES 4 5 Unit 14: Structural Mechanics in Construction and Civil Engineering Generally engineers avoid subjecting materials to stresses which might result in a brittle failure as there will be no warning signs or an impending failure. Plastic objects exhibit a very small elastic region and a very long plastic plateau in which there are large increases in strain for a very small increase in stress. Another graph which can be use to explain the concept to students is: Typical stress: strain graphs. Source http://www.teachengineering.org/collection/cub_/lessons/cub_images/cub_brid_lesson04_image6.jpg CHAPTER 4: MATERIAL PROPERTIES 5 6 Unit 14: Structural Mechanics in Construction and Civil Engineering • 4.3 Note how concrete has a very small plastic plateau and is almost simply elastic. Obviously due to steel its properties are altered. Students should be encouraged to observe these details as it will help in future units. The various points along a Stress strain graph Stress-Strain curve of a medium carbon structural steel Elastic Limit The elastic limit is the limit beyond which the material will no longer go back to its original shape when the load is removed, or it is the maximum stress that may be developed such that there is no permanent or residual deformation when the load is entirely removed. Elastic and Plastic Ranges The region in stress-strain diagram from O to P is called the elastic range. The region from P to R is called the plastic range. Yield Point Yield point is the point at which the material will have an appreciable elongation or yielding without any increase in load. Ultimate Strength The maximum ordinate in the stress-strain diagram is the ultimate strength or tensile strength. Rapture Strength CHAPTER 4: MATERIAL PROPERTIES 6 7 Unit 14: Structural Mechanics in Construction and Civil Engineering Rapture strength is the strength of the material at rupture. This is also known as the breaking strength. Modulus of Resilience Modulus of resilience is the work done on a unit volume of material as the force is gradually increased from O to P, in N·m/m3. This may be calculated as the area under the stress-strain curve from the origin O to up to the elastic limit E (the shaded area in the figure). The resilience of the material is its ability to absorb energy without creating a permanent distortion. Modulus of Toughness Modulus of toughness is the work done on a unit volume of material as the force is gradually increased from O to R, in N·m/m3. This may be calculated as the area under the entire stress-strain curve (from O to R). The toughness of a material is its ability to absorb energy without causing it to break. Working Stress, Allowable Stress, and Factor of Safety Working stress is defined as the actual stress of a material under a given loading. The maximum safe stress that a material can carry is termed as the allowable stress. The allowable stress should be limited to values not exceeding the proportional limit. However, since proportional limit is difficult to determine accurately, the allowable stress is taken as either the yield point or ultimate strength divided by a factor of safety. The ratio of this strength (ultimate or yield strength) to allowable strength is called the factor of safety. 4.4 Properties of Hardened Concrete In the context of mix design the most important properties of concrete are strength and durability. Compressive Strength This is normally considered to be the most important property in relation to mature concrete. In the UK, ‘strength’ most commonly means compressive strength as measured by cubes manufactured, cured and tested according to BS 1881 (Note that the European Standard (BS EN 206) will refer to cylinders also, which in general give lower strength results for a given concrete mix than cube test results. When specifying strength it is therefore important that the type of test required is included in the description. All references made to strength below will be to compressive cube strength.) The compressive strength is the most important property of concrete. The characteristic CHAPTER 4: MATERIAL PROPERTIES 7 8 Unit 14: Structural Mechanics in Construction and Civil Engineering strength is measured by the concrete grade which in turn is measured by the 28 day cube strength. Standard cubes are 150 mm or 100mm. The strength of concrete is affected by the following aspects of mix materials and proportions: Tensile Strength The tensile strength of concrete is about a tenth of the compressive strength. The tension capacity is very poor and hence must be reinforced. Modulus of elasticity This is a typical stress-strain graph of concrete. CHAPTER 4: MATERIAL PROPERTIES 8 9 Unit 14: Structural Mechanics in Construction and Civil Engineering Stress: strain graph for concrete. Source _ http://article.sapub.org/image/10.5923.j.jce.20110101.02_002.gif Reinforcing steel The reinforcing steel placed in concrete consists of a steel bar or wire mesh used to make up for the poor tension capacities in concrete. The surface of the steel bar is usually patterned to form a better bond with the concrete. Steel is used due to the fact that it has a similar coefficient of thermal expansion to that in concrete. CHAPTER 4: MATERIAL PROPERTIES 9 10 Unit 14: Structural Mechanics in Construction and Civil Engineering Typical steel rebar. Source _ http://image.made-in-china.com/2f0j00gCvTjMyKLsur/Wire-Rod-and-Steel-Rebar.jpg Typical steel mesh Source http://www.bestwiremesh.com/image/p-reinforced-steel-mesh-0-d.gif CHAPTER 4: MATERIAL PROPERTIES 10 11 Unit 14: Structural Mechanics in Construction and Civil Engineering Stress strain graphs for rebar This is a typical stress-strain graph of steel bars. Note that steel is much more ductile than concrete which is brittle. At failure steel yields whilst concrete crushes or cracks. Typical stress: strain graph for steel. Source: http://images.tutorvista.com/content/solids-and-fluids/stress-straincurve.gif CHAPTER 4: MATERIAL PROPERTIES 11
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