& Geosynthetic Liners Installation Guide Innovative Solutions Waterproof your dam with a DURADAM liner for years to come! PLEASE NOTE, YOU MUST READ THIS COMPLETELY BEFORE INSTALLATION To get the most from your DURADAM dam liner, make sure you prepare the site properly. Failure to do so could cause punctures, damage and pre-mature wear causing leakage leading to water loss. Site Preparation It is important that the dam surface is dry, smooth as possible and that it is properly compacted. All sharp objects such as tree roots, stones, rocks or any other objects or protrusions likely to damage the liner must be removed prior to the dam liner being installed. If you can walk on the dam liner surface and leave noticeable footprints or leave wheel tracks from vehicles, it may need further compaction. Any dam liner needs to be properly secured around the perimeter. Most commonly this is done with an anchor trench. The anchor trench can either be a rectangular or a V trench. Please see the anchor trench section of this installation diagram. If you want to cover your liner with soil cover, we recommend that the dam wall slope is no steeper than 1:3. 1 Anchor Trenchs Excavate a continuous perimeter trench around the top of the dam wall. This can be done using a trench digger or back hoe etc. If using a V-trench use an angled grader blade. The trench should be far enough from the top edge of the dam wall to provide adequate anchorage. Allow for an approximately 300 to 500 mm over the buried liner. Anchor Trench Dam Liner Backfill to secure liner TOP OF DAM WALL Typically 300 to 600 mm wide 3 Typically 300 mm wide A geotextile protection underlay or a layer of sand or graded fill maybe required if the dam surface can’t be suitably prepared. Installing an Underlay Most commonly the underlay will be supplied as a single piece to match the finished size of the dam. The underlay generally is only required up to the top of the dam wall and does not need to go into the anchor trench. If the underlay has been supplied in multiple pieces, each piece will need to be overlapped approximately 300 mm. Free Call: Typically 300 mm to 500 mm deep Geotextile Underlay NB. All measurements are an approximation only. You will need to take into consideration your particular dam design. V Shape Anchor Trench 450 mm min 450 mm to 600 mm 1800 039 996 Email: [email protected] Website: www.fabricsolutions.com.au/dam-liners/ Innovative Solutions Rev 4.03 page 1 of 3 & Geosynthetic Liners Installation Guide Innovative Solutions PLEASE NOTE: Do not unpack the liner using sharp blades. Remove the packaging from the liner carefully to avoid damage. Installing the Dam Liner anchor trench 1. Place the packaged liner in the position at your dam as indicated on the unfolding diagram supplied with the liner. n clea r u yo y dam & dr 2. Completely unroll the liner and ensure it is centred correctly. See diagram A. 2 out s l pu 1 l ll nro d on ec 3. Pull out the liner as indicated on diagram A. You will require approximately 1 person every 6 to 8 metres. Heavier liners may require more people. Diagram A u direction and position of unfolding es etr m 8 re o o 6 t er the md) y er lin ee ev the ill n er ou w i v y ea e h ple (th peo n rso e 1p t firs Diagram B move as quickly as possible and don’t stop. Pull the liner right across in one swift movement. Diagram C move as quickly as possible and don’t stop. Pull the liner right across in one swift movement. Diagram D 4. Don’t drag the liner across the ground. You will need to get some air under the liner to help it float above the ground. Have all assistants simultaniously raise and lower the edge of the liner to trap air underneath. Then pull the liner out in one continuous movement. See diagrams B, C & D. 5. Once the liner is in place, remove all air pockets from under the liner, see diagrams E and F. Ensure the liner sits in full contact with the entire dam surface. This can be achieved by adding some water or using sand bags. Once you are satisfied the liner is correctly placed, secure the liner in the anchor trench. Free Call: 1800 039 996 after putting the liner in place, make sure there are no air pockets floor wall junction Diagram E anchor the liner in the trench last in case an adjustment is needed the liner must be bedded all the way around Email: [email protected] Website: www.fabricsolutions.com.au/dam-liners/ Diagram F Innovative Solutions Rev 4.03 page 2 of 3 & Geosynthetic Liners Installation Guide Innovative Solutions Covering the Dam Liner Your DURADAM dam liner is made from quality UV stable material to give maximum life, so unlike some cheaper dam liners, back filling with soil or use of UV matting is not essential for the warranted service life. However, if you wish you can still cover your liner to protect against animals or to extend the servicable life of the liner. There are two ways you can do this: Method 1. Full coverage of the dam liner with sand or clean soil to a minimum depth of 300 mm. Full Covering a Liner to Maximise Lifespan 300 mm soil water level Method 2. Partial coverage of the dam liner, to below the water line with sand or clean soil to a minimum depth of 300 mm. Soil cover needs to be placed carefully or should be carried out by an experienced operator. Needless to say, machinery shouldn’t be driven over the liner, even when covered. berm Method 1. Completely covering the dam liner Protecting Your Dam Liner from Animals This can be achieved in one of two ways: Partial Covering a Liner to Maximise Lifespan 300 mm soil water level 1. A permanent and safer approach is to fully fence off the dam and to provide watering troughs outside of the fence. 2. Alternatively you can cover the liner with geotextile and 300 mm of gravel, in the area likely to be accessed by animals. Please be mindful that damage to a dam liner is not covered under warranty. berm Method 2. Partially covering the dam liner below the water line. Multiple Piece Installation - Onsite Welding Where the size of your dam requires multiple piece liners, Fabric Solutions Australia can supply both the liner pieces and an onsite fabricator. Fabric Solutions Australia only provide fully trained and experienced installers/ fabricators that will weld the sections together and assist with the liner installation. Disclaimer: Fabric Solutions Australia Pty Ltd has taken all care in the preparation of this guide but accepts no responsibility for any errors or omissions. This publication is intended as a guide only and not as a substitute for professional or tradesman’s advice. No person should act in reliance upon it without appropriate advice and knowledge of workplace health and safety requirements. Free Call: 1800 039 996 Email: [email protected] Website: www.fabricsolutions.com.au/dam-liners/ Innovative Solutions Rev 4.03 page 3 of 3
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