Indi an Journal of Chemistry Vol. 40A, August 200 1, pp. 837-840 Partial oxidation of benzene catalysed by heteropolycompounds B Louis 1, B Viswanathan 2•t, I louranov 1 & A Renken1 'Institute of Chemical Engineering, Swiss Federal Institute of Technology, CH-10 15 Lausanne, Switzerland 2Departme nt of Chemistry, Indi an Institute of Technology Madras, Chennai 600 036, Indi a tE-mail: [email protected] Received 20 March 200 1; revised 30 Apri/2001 Vanadium substituted phosphomolybdic ac ids could hydroxy late benzene with nearly 100% selecti vi ty at apprec iable co nversion levels in the presence of oxidi sin g age nts like H20 2 and CH 3COOOH. There appears to be a correlatio n, for the li quid phase, between phenol yield and its rate of formation with va nadium content in the phosphomolybdic acid. Unfortun ately, these materials do not show the sa me act ivity in gas-phase with N 20 as oxidant. Therefore, it has been demonstrated th at the hi gh acidi ty of these solids is no t in volved in the reaction pathway. Oxidation is the widely used process m the conversion of aromatic substrates to industri al chemicals like phenols and qui nones 1. Direct hydroxy lation of aromatic hydrocarbons to phenol is one of the reactions th at have received considerable atten tion in recent times with a view to replacing the multi-step industrial cumene process2 • Heteropoly compounds, especially those containing molybdenum, have been examined for the oxidation of alkyl aromatics 3.4 . Homogeneous oxidation of alkyl aromatics with hydrogen peroxide using vanadium substituted heteropoly compounds has been recently reported 5. In view of these reports, it is considered worthwhile to examine the activity and selectivity of these materi als for the direct hydroxylation of benzene. In add ition, the objectives of thi s study include: (i) In vestigati on of the rel ative hydroxylatio n ability of oxidants like H20 2 and CH 3COOOH in liquid phase. (ii) Study of the oxidation by N20 in vapour phase. (iii) Evaluation of the role of solvent. (iv) Elucidation of the mechani sti c pathway of the hydroxylation reacti on. Materials and Methods 12-Tungstophosphoric and 12-Molybdophosphoric ac ids (Fluka) were used without further purificati on. Cs2.sHo.5 PW 12 0 40 was prepared from aqueous solution of parent acid H3PW 120 40 and Cs203 (Merck, 99.5 wt%) accordi ng to the procedure reported 111 literature6 . Heteropolyvanadates (HPV) were sy nthesised, in the same manner as reported by Tsigdinos et al. 7 , by addition of aqueous solutions of sodium mol ybdate dihydrate (Na2Mo04.2H 20, Fluka, 99.5 wt%), sodium hydrogenphosphate dihydrate (Na 2HP04.2H20, Fluka, 99 wt%) and sodium metavanadate (NaV0 3, Fluka, 98 wt%). The concentrations of V, Mo and P salts are given in Table I with the yield in each synthesis. Under vigorous stirrin g, concentrated sulphu ric ac id (36 wt%) was added dropwise. The solution was cooled to 273K, kept 30 min at this temperature before being extracted with ether. The resulting HPY-etherate complex was dri ed at 333K overnight in order to remove the solvent. Surface area and pore volume were determined from N2 adsorption isotherms measured by the BET method (Carl o Erba Sorptomatic 1900). Table 1- Feed compositio n for the synthesis of vanadi um contai ning phosphomolybdates [VO, -] (mo l.1" 1) [HPO/"] (mol.l" 1) [MoO/ ] (mo lT' ) H4PVMo , ,04o 0.4 0.4 H5 PV 2Mo1004o 2.0 0.4 H6 PV 3 Moq04o 1. 5 0.4 Catalyst (a) Yie ld of the synthesi s based on mo lar content of V V H2S04 (ml) Yield (a) % 2.5 17 63 2.5 85 35 1.5 30 7 838 INDIAN J CI-IEM, SEC A, AUGUST 200 1 Oxidation procedures • Gas-phase: I Og of catalyst was activated under nitrogen at 623K during one hour. The reaction mixture contained 25 mol % benzene and 75 mol % N 20 . T he weight hourly pace velocity (WHSV) based on the aromatic substrate was 17 h-1• The reaction was carried out at 573K and at atmospheric pressure. • Liquid-phase: The catalyst (0.6 mmol) was di ssolved in 10 ml of acetonitrile (or a 50/50 water-acetic acid mixture) in a round-bottomed fla sk. To thi s, the substrate benzene (II mmol) was added fo llowed by a dropwi se addition, during 10 min , of a 30% solution of H 20 2 or CH 3COOOH (65 mmol) under continuous stirring at ambient temperature. The kinetics of the reaction was followed by monitoring the concentration of phenol formed as a function of time. Products analysis After 2 hours, the products were extracted into dichloromethane, washed with water to re move all the catalyst and analysed by GC off-line (Shimadzu GC-I4A, 30m HP-5, FID). In case of gas-phase reaction , quantities of aromatics were determined on-line with the same apparatus. An IR detector (S iemens Ultramat-22) followed C0 2 formation . The products were confirmed both by comparison of retention times of the authentic samples and also by GC-MS (HP-G 1800A, 30m HP-5). Results and Discussion Characterisation The values of BET surface area of these materials were between 4 and 6 m 2/g, which are in agreement However, with previous investi gations8 . 2 Cs2.sHo.s PW 120 4o exhibited I28 m /g and a total pore Consequently, the porous volume of O.II2 cm 3/g. Cs salt containing highly di spersed ac id sites is obtained 9 . Figure I shows the XRD patterns for the different HPV sample. Despite an increase in diffraction s due to V species, the relative intensity is hardly decreased from the VI to the V3-compound. In fact, the stability o f the structure is limited to three V atoms per Keggin umt 8 . ac id, its cesium salt and phosphovanadomolybdic acid. The conversion levels are in all cases less th an 2% . Secondly, the only major product obtained is carbon dioxide, due to comp lete combustion. Even the porous Cs salt, which has a hi gher specific area and a more access ible number of acid sites on the surface, is not able to produce phenol. It is, therefore, deduced that heteropoly compounds are not capable of generating the active species, which leads to phenol of Bro nsted ac idity, formation. In terms heteropolyacids are more acidic th an other common so lid acids (zeolites, amorphou s sili ca-alumin a, yAI203). Unfortunately, these catalysts were not useful for hydroxylation of aromati cs in gas--phase and the surface-type chemi stry does not occur 8 . Liquid-phase reaction The reaction was also carried out in liquid ph ase at 298 K for 2 hr, on various heteropolycompounds and H20 2 and the results obtained are given in Table 2. The following points emerge from the data g iven in Table 2: (i) Only ph osphomolybdic systems are active for the hydrox ylation o f benzene. (ii) Substitution o f Mo by V resu lts in an increase in catalytic acti vity. (iii ) Between H20 2 and CH 3COOOH, th e latter appears to be a better hydroxy lating agent. In fact, peracetic ac id is able to stabili ze V spec ies to a greater ex tent than H 20 2 (ref. I 0). Moreover, H20 2 deco mposes faster than CH 3COOOH. Nevertheless, the se lectivity towards phenol is decreased (99 to 92 %). This cou ld be explained by an acidic attack from the peraceti c ac id to the aromatic ring leading to C0 2 formation. (iv) Acetonitrile is a better so lvent compared to other polar ones like acetone or acetic ac id . V complexes are known to deco mpose in aproti c so lvents rather than in protic ones 6·' 0 . So they 0 Gas-phase reaction The vapour phase hydroxyl ati on of benzene by nitrous oxide was studi ed on acid ic phosphotungstic 5 10 15 20 25 30 35 40 45 50 2 theta Fig. !- Diffractio n pattern s for the different hcleropoly vanadatcs LOUIS eta/.: OXIDATION OF BENZENE CATA LYSED BY HETEROPOLYCOMPOUNDS 839 Table 2-0x idati on of benzene on heteropoly compunds )Experimental conditions: TR=298 K, IR=2 h. 10 ml solvent, I ml benzene, 2 ml ox idant (30%)] Catalyst Ox idant Solven t Phenol Yield Selecti vi ty (%) (%) 0.1 * H.1 PW1104o H10 1 CH1CN Cs1.oHo5 PW u04o H10 1 CH.1 CN 0.9 99 H.1 PMo1 104o H10 2 CH-'CN 5.9 99 99 H4PV 1Mo1104o H5 PV 1Mo 1004o H10 2 CH.1 CN 13.4 H20 2 99 H20 2 CH1CN CH3CN 20.5 H6 PY.1 Mo904o 35.5 99 H, PV 2Mo 100 4o H20 1 CH1COOOH CH1COOH- H20 5.8 99 CH 3CN 26.7 92 H5 PV 1Mo 100 4o *not measurable could more eas ily lead to the desired intermedi ate in aprotic media. The inhibitory effect of the aceti c acid-water mixture on th e yield of reaction could be clearly seen. (v) On hi ghl y acidic Cs salt of phosphotungstic acid, the observed conversions were low, showing that Bronsted acidity alone is not enough for the promotion of thi s reaction. (v i) Since the selecti vities achi eved are hi gh, it ts possible to develop thi s into a viable process. The variati on of the yield of phenol as a function of vanadium co ntent in th e phosphomolydic ac id is shown in Fig.2. It is seen that there is a correl ation between the phenol yield and the vanad ium content in the catalyst. Furthermore, th e kin etics of the reaction was also studi ed; the convers ion of benzene is given as a functi on of time (Fig. 3). It is seen th at th e act ivity is enhanced with the number of V atoms in these materi als. The be neficial effect of th e concentration of V on the rate of reacti on can be clearly seen. In fac t, th e rate of benzene co nsumption (determi ned by th e slope of the curve) is enh anced with an increase in the total amount of Y: from 3 mmol/1 of benzene co nverted per minute for th e VI compou nd to 6.60 for th e Y3 com pound. Unfortunately, deco mpos iti on of hydroge n peroxide is a competiti ve reacti on that limits the obtainable yield 11 . In fact, after 40 min , the quantity of phenol produced is nearly co nstant (Fig. 3). Nevertheless, th e correlation between th e total amoun t of V in the catalyst and the rate of reacti on has been clearly demonstrated. Therefore, it can be concluded th at V atoms are the ac ti ve sites of th e catalyst, although H3 Mo 12 P0 40 also exhibi ts a sli ght catalytic act ivity. Nomiya et a /. 11. 12 demonstrated a 40 _ 35 1 ~ g 30 l 25 . i I 20 J .!: 15 j '0 o; 10 I ;,;: 5 1 0 •I 0 1 I Number of V atoms Fig. 2-Dependence of the phenol yield on the number of V atoms --; 3 5 "c0 ·~ ~ 20 0 u ., • t. t. t. 15 "' t. •• • • ~ 10 ~ • • • • 30 25 5 t. • • 0 0 20 40 60 80 Tim< ( mi n) 100 12 0 14 0 Fig. 3-Evolution of benzene con version with time cooperative effect between V and Mo in th e framework. These systems may promote this reacti on by generation of peroxo species. A possible reaction mechani sm, similar to the one proposed by Mimoun 10 et a /. for V-peroxo complexes, is proposed in th e scheme. Ox ygen transfer from the peroxo species to hydrocarbon may occur in a bimolecul ar fashion and the hydroxy lation of benzene takes pl ace by the homolytic addition of th e electrophi li c rad ical speci es to the aromatic ring. 840 INDI AN 1 CH EM, SEC A, AUGUST 200 1 I M---0 '--... •H202 .-/o- o - H - M--0 '--... -------0- 0 v M-0 / M---0 '--... / -------0-0 V >CJ ~~ H 0 M-0 In o rde r to confirm the validity of thi s mechani sm, the isoto pe effect kH/k 0 was dete rmined fro m co mpetiti ve hyd roxy lati o n o f be nzene -d 6 (99.5%) by H c, P V~ M o904o in aceto nitril e. Th e rati o between the yields of C 6 H50H and C 6 D 50D was fo und to be equ al to 1±0. 1, indi cating that the C -H bo nd c leav age is no t the rate-dete rmini ng step o f the reacti o n. Furth ermo re, the o nly product detected by GC-MS was C 6 D 50D. T hi s impli es th at an ac id-cata lysed mechani sm via the [+OH20H] intermedi ate, as re po rted by Ol ah et a /. 13 fo r liquid superacids, can be excluded o ver these cata lysts. Indeed, C 6 D 50H could no t be seen indi catin g th at H 20 2 was no t acting as a n e lectrophile (whi ch g ives OW to the substrate) but reall y as an 14 ox idant (0 do no r). Altho ug h Mi sono et a/. c laimed th at so me heteropo lyac id s were so li d supe rac id s, thi s work demo nstrates th at in th is case those ac idi c fun cti o ns are no t used . T hi s ex pe riment also s uppo rts the mechani sm in volvin g a l VOO]* peroxo species gene rated by H 20 2 deco mpos iti o n. Vanad ium peroxo compl exes, whi ch cl eave ho mo lytica ll y to gene rate reacti ve e lectro phili c s pec ies, behave di ffe rentl y fro m known simil ar complexes o f mo ly bdenum th at a re kno wn to be effec ti ve reagents fo r e poxidati o n o f o le fin s. This could be the reaso n fo r th e lower effic ie ncy of the 15 H3PM o 120 4ofH20 2 syste m fo r thi s reacti o n . This d iffe re nce accounts for th e hi g her acti vity o bserved wi th vanad ium substituted syste ms. Huy brechts et 16 a/. have also pro posed a simil ar mechani sm o ver T S - 1. Conclusion One of the striking features of V substi tuted heteropo ly co mpo unds, fo r the ox ida ti o n o f aromatics, is the ability to tra nsfer (0 ) to the substrate at room te mpe rature. The acti vity and se lecti vity that can be achi eved by hydrogen perox ide in liquid-ph ase appears to be favo urabl e. It can also be conc luded that HPVs a re acting in a bulk-ty pe manner, whi ch is co mprehe nsible due to the ir low surface area. Ho wever, since the reacti o n has to be carri ed o ut in ho mogeneous ph ase, suitabl e process steps have to be evolved to offset the loss of catalyst, separati o n demands a nd to reduce H 20 2 deco mpositi o n. Acknowledgement Fin anci al s uppo rt fro m the S wiss Nati o nal Found of Research is g rate full y ack nowledged . The authors th ank M . P. M oeckl i and E . Casa li fo r techni ca l ana lysis. References I Sheldo n R A, Chem Tech, ( 199 1) 576. 2 Motz J L, Heini chen H & Holderich W F. J molec Cared. A 136 (1998) 175. 3 Attanasio D, Suber L & Thorslund K, lnorg Chem. 30 (1 99 1) 590. 4 Neumann R & de Ia Vega M, J molec Catal, A 84 (1993) 93. 5 Athil akshmi & Viswanathan B, Indian .I Chem. 378 ( I 998) 439. 6 Tatematsu S, Hibi T, Okuh ara T & Misono M. Chem Le11. ( 1984) 865. 7 Tsigdinos G A & Hallada C 1, In org Chem. I ( 1968) 437. 8 Lee K Y & Mi sono M, Handbook of hererogeneous catalysis, Vol I ( 1997) 11 8. 9 Moffat J B, McMonagle J B & Tay lor D, Solid Srare lonics. 26 (1988) 10 1. 10 Mimoun , H Saussine L. Dai re E, Postel M. Fischer J & Weiss R, .I Am chem Soc, I05 ( 1983) 3 10. II Nomi ya K, Nemoto Y. 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