TIBTEC-1268; No. of Pages 6 Opinion Bioprinting scale-up tissue and organ constructs for transplantation Ibrahim T. Ozbolat Biomanufacturing Laboratory, The University of Iowa, Iowa City, IA, 52242, USA Bioprinting is an emerging field that is having a revolutionary impact on the medical sciences. It offers great precision for the spatial placement of cells, proteins, genes, drugs, and biologically active particles to better guide tissue generation and formation. This emerging biotechnology appears to be promising for advancing tissue engineering toward functional tissue and organ fabrication for transplantation, drug testing, research investigations, and cancer or disease modeling, and has recently attracted growing interest worldwide among researchers and the general public. In this Opinion, I highlight possibilities for the bioprinting scale-up of functional tissue and organ constructs for transplantation and provide the reader with alternative approaches, their limitations, and promising directions for new research prospects. Bioprinting: a promising technology to revolutionize medicine Bioprinting can be defined as the spatial patterning of living cells and other biologics by stacking and assembling them using a computer-aided layer-by-layer deposition approach to develop living tissue and organ analogs for tissue engineering, regenerative medicine, pharmacokinetic, and other biological studies [1]. It uses four approaches to deposit living cells: inkjet [2], extrusion [3], acoustic [4] and laser [5] based. Given its great benefit in spatially arranging multiple cell types to recapitulate tissue biology, bioprinting is a game-changer in the rapid development of tissue constructs and is receiving enormous attention. Although bioprinting of functional 3D whole organs for transplantation remains in the realm of science fiction, the field is moving forward, providing hope that shortages in tissue grafts and organ transplantation will be mitigated to some extent in the future [6]. While current tissue-engineering strategies cannot enable fabrication of fully functional tissues or organs [7], bioprinting enables precise placement of biologics to recapitulate heterocellular tissue biology to some degree. Current technology enables the development of organ or tissue constructs that do not require substantial vascularization, as well as mini-tissue models mimicking the Corresponding author: Ozbolat, I.T. ([email protected]). Keywords: bioprinting; bioprinting for transplantation; vascularized-tissue printing; in situ bioprinting. 0167-7799/ ß 2015 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.tibtech.2015.04.005 biology of natural counterparts for pharmaceutical testing or cancer studies [8]. Here I present recent approaches to the bioprinting scale-up of functional tissue and organ constructs for transplantation, including bioprinting vascularized tissue and organ constructs in vitro and in situ bioprinting technology to build tissues directly in defect sites. I discuss major roadblocks to this approach and provide potential solutions and future directions. Bioprinting of vascularized tissue and organ constructs in vitro Organ bioprinting holds great promise for the future, but whole-organ bioprinting has remained elusive due to several limitations associated with biology, bioprinting technology, bioink material, and the post-bioprinting maturation process [9]. The bioprinting of functional tissues is an intermediate stage toward achieving organ-level complexity. In vitro fabrication of functional tissues is a sophisticated phenomenon comprising a hierarchical arrangement of multiple cell types, including a multiscale network of vasculature in stroma and parenchyma, along with lymphatic vessels and, occasionally, neural and muscle tissue, depending on the tissue type. In vitro engineered tissue models that incorporate all of these components are still far on the horizon. Bioprinting technology offers a great benefit in the hierarchical arrangement of cells or building tissue blocks in a 3D microenvironment, but the bioink and the post-bioprinting maturation phase are as important as the bioprinting process itself. The bioink material is crucial because it should provide the spectrum of biochemical (i.e., chemokines, growth factors, adhesion factors, or signaling proteins) and physical (i.e., interstitial flow, mechanical and structural properties of extracellular matrix) cues to promote an environment for cell survival, motility, and differentiation [10]. In addition, the bioink should exhibit high mechanical integrity and structural stability without dissolving after bioprinting, enable differentiation of autologous stem cells into tissue-specific cell lineages, facilitate engraftment with the endogenous tissue without generating an immune response, demonstrate bioprintability with ease of shear thinning, rapid solidification and formability, and be affordable, abundant, and commercially available with appropriate regulations for clinical use [11]. A variety of bioinks, including naturally and synthetically derived materials, has been used for tissue regeneration, as detailed in the literature [12,13]. The post-bioprinting process is also crucial and necessitates mechanical and chemical stimulation and Trends in Biotechnology xx (2015) 1–6 1 TIBTEC-1268; No. of Pages 6 Opinion signaling to regulate tissue remodeling and growth, the development of new bioreactor technologies enabling rapid maturation of tissues, multiscale vascularization for survivability of tissues, and mechanical integrity and innervation for transplantation. Although several researchers have studied bioprinting of tissue constructs, the fabrication of scale-up tissues with a high volumetric oxygen-consumption rate, such as cardiac, pancreas, or liver tissue, is still a challenge. One major roadblock is associated with the integration of the vascular hierarchical network spanning arteries and veins down to capillaries. To bioprint vascularized thick tissues, highly repeatable and straightforward technologies and protocols should be developed in logical steps, from simple to complex. Since it is difficult to print capillaries at the submicron scale using current technology, an alternative could be to bioprint the macrovasculature and then leave nature to create the capillaries. To this end, two alternative approaches have been considered: (i) indirect bioprinting by utilizing a fugitive ink that is removed by thermally induced decrosslinking, leaving a vascular network behind [14,15]; and (ii) direct bioprinting of a vasculature network in a tubular shape [16–19] (Figure 1). Several recent attempts have been made to bioprint a fugitive bioink to create vascular channels [15,20–22]. Cell laden hydrogels were used to fabricate the tissue construct, and integration of the vascular network demonstrated increased cell viability inside the construct; regions near channels exhibited significant differences compared with regions away from channels. Although most researchers have attempted to create a vascular network on a macroscale and generate an endothelium lining inside the lumen via gluing endothelial cells through perfusion, Lee et al. [21] took one step forward and successfully achieved angiogenesis by sprouting endothelial cells within a fibrin network loaded with other pericyte-like supporting cells (Figure 1A,B). Their study demonstrated that endothelial spouting generated a considerable increase in the permeability of the tissue construct. More advanced angiogenesis and vasculogenesis have already been developed in microfluidic devices; several supporting cells have been attempted and used in cancer metastasis studies [23]. Despite the flexibility in bioprinting channels and the ability to create angiogenesis, this technology still faces major challenges. First, loading cells in hydrogels does not support cell–cell interactions, because those take place in vivo, and limited phenotypic stability and activity of cells are observed during prolonged in vitro incubation. Second, while fibrin is a suitable environment for angiogenesis because it has a crucial role in blood clotting [24], it is not a convenient environment for tissue-specific cells, such as islets in a pancreas or follicles in a lymph node; a scaffold-free environment should be considered for these. A recent article [25] demonstrated contiguous vascularization of cell aggregates in tumor spheroid models and robust angiogenesis into the fibrin matrix where spheroids were encapsulated, showing the possibility of generating anastomosis of vascular networks of stromal and parenchymal tissues in vitro. The other approach is direct bioprinting of a vascular network via: (i) bioprinting of scaffold-free branched 2 Trends in Biotechnology xxx xxxx, Vol. xxx, No. x vascular tubes [19] using tissue spheroids as building blocks [26] that are printed inside a mold pattern; and (ii) bioprinting of vasculature using direct extrusion of a tubular network [16–18]. A recent study [3] demonstrated hybrid biofabrication of vasculature in tandem with tissue strands, where fibroblast tissue strands quickly fuse to each other, maturate, and form the tissue around the vasculature (Figure 1C–E). Tissue strands were made scaffold free and used as building blocks to construct the scale-up tissue due to their quick fusion, folding, and maturation capabilities. This approach demonstrated the proof of concept toward larger-scale perfusable tissues; further work is needed to demonstrate a complex vascular network within larger tissues with vascularization on multiple scales that can be envisioned using a MultiArm BioPrinter [27]. Although vascularization is important for larger-scale tissue constructs for transplantation, anastomosis to the circulatory system and functionality post-transplantation should also be considered. The vascular network should be designed and bioprinted so that it can be sutured to a vascular network easily, and it should have certain properties, such as enough mechanical properties to satisfy suture retention and burst pressure, sufficient intactness of endothelium to prevent thrombosis, and a high patency rate to support occlusion-free circulation [28]. Compared with indirect bioprinting of a vascular network, the direct bioprinting of vasculature can be more convenient, suturing to the host at the time of implantation. From in vitro to in situ: regenerating tissues through direct bioprinting into defect sites Bioprinting living tissue constructs or cell laden scaffolds in vitro has been well studied, and thin tissues or tissues that do not need vascularization, including skin, cartilage, and blood vessels, have been grown [12]. However, in situ bioprinting can enable the growth of thick tissues in critical defects with the help of vascularization driven by nature in lesions. Therefore, it is a promising direction for the bioprinting of porous tissue analogs that can engraft with endogenous tissue and regenerate new tissue along with vasculogenesis through the migration of progenitor cells into the tissue construct and sprouting of capillaries from the endogenous tissue. The idea of in situ bioprinting was first proposed by Weiss using inkjet technology [29]; however, translating bioprinters into operating rooms was considered to be challenging due to the perception that surgeons can be considered artists and prefer off-the-shelf solutions, such as using prefabricated tissue constructs and cutting or carving them into a form to be implanted into the defect site. Limited research has been performed on in situ bioprinting since Weiss proposed this technology. Inkjetbased bioprinting of skin cells has been tested for burn wounds [30], and laser-assisted bioprinting has been performed to test the feasibility of printing nanohydroxyapatite particles on a mouse model [31]. The idea of bioprinting skin cells (fibroblasts and keratinocytes zonally) has been considered feasible for transitioning the technology to clinical settings, with the hope of repairing major wound defects of soldiers on the battlefield. TIBTEC-1268; No. of Pages 6 Opinion Trends in Biotechnology xxx xxxx, Vol. xxx, No. x (A) (C) Vascular channels Stage 1 Fibrin Collagen Detachable nozzle Co-axial nozzle Embed endothelial and supporng cells Stage 2 Capillary network is formed within fibrin scaffold (D) Stage 1 Tissue strands Stage 2 Stage 3 Stage 3 Key: Endothelial cells Supporng cells Angiogenic sproung is formed from vascular channels to the capillary network Vasculature Assembly through hybrid bioprinng (B) Paral fusion of ssue strands around the vasculature Complete fusion of ssue strands ghtly adhering to the vasculature (E) Capillary network Sproung Endothelium 100µm TRENDS in Biotechnology Figure 1. Vascularized tissue construct bioprinting in vitro. In the first approach, (A) a fugitive ink is bioprinted to create vascular channels inside a collagen support structure along with deposition of endothelial and fibroblast cells in a fibrin scaffold, resulting in capillary network formation in fibrin scaffold followed by endothelial sprouting from vascular channel to capillary network in 9 days, where (B) a immunohistochemistry image shows integration of large sprouts from the parental vascular channel (red) to the capillary network (green). In the second approach, (C) a hybrid bioprinting approach can be applied using a Multi-Arm BioPrinter, where (D) the tissue assembly is created by placing the vasculature in the middle, resulting in fusion and maturation of scaffold-free tissue strands around the vasculature, further resulting in (E) the tight fusion of the fibroblast tissue to the vasculature in 1 week [3]. The co-axial nozzle used in that study can enable continuous printing of a single lumen vasculature throughout the fabrication of larger-scale hybrid tissue constructs. Reproduced and adapted, with permission, from [21] (B). In situ bioprinting is challenging, and further systematic research is required to take the technology into a robust state. There are major limitations associated with its biological, biomaterial, and engineering aspects, such as printing difficulties on nonhorizontal surfaces, the need for highly advanced robotics bioprinters coupled with computer-aided design technologies (i.e., scanning the defect site and providing an interactive user interface for surgeons), the requirement for a highly effective extrudable bioink enabling instant solidification in a living body (without the need for an external solidifier, such as a ultraviolet light or a chemical crosslinker), the need for a biologically appealing ink for enhanced tissue formation, the requirement for technologies that do not interfere with in vivo conditions and regulatory issues related to animals or humans necessitating safe delivery of the tissue construct under anesthesia. In addition, in situ bioprinting can sometimes increase the duration and cost of surgery. Bioprinting ex vivo on explants can be considered a transitional stage (Figure 2A) in which tissue constructs can be built and engineered inside explants [32]. In situ bioprinting is promising for developing tissue analogs directly on the defect model in operating rooms (Figure 2B), which paves the way to developing associated enabling technologies for humans in the future. When the technology is translated into clinics, it will have several benefits: (i) direct bioprinting of tissue constructs into defects can eliminate the need for preshaping or reshaping 3 TIBTEC-1268; No. of Pages 6 Opinion Trends in Biotechnology xxx xxxx, Vol. xxx, No. x (A) Cells migrang from defect (B) Printed cells In situ bioprinng Bioprinter nozzle Defect Explant Fixture Bioprinter Bioprinter nozzle Bioprinter nozzle Stem cells Plasmid DNA Calvarial defects Rat Bioink Printed ssue inside a carlage defect Biodegradable microparcle (C) In situ hybrid bioprinng in operang rooms Large defects Dura substute Printed frame (biological or synethc) made of Printed hydrogel composite biodegradable loaded with hard polymer stem cells and genes TRENDS in Biotechnology Figure 2. In situ bioprinting. (A) Bioprinting cells into explants in situ can be considered an intermediate step toward (B) bioprinting tissue constructs directly into animal models, where DNA can also be printed for bioprinting mediated gene therapy to transfect and differentiate printed stem cells into multiple lineages. This will have a great impact on (C) transitioning in situ bioprinting technology into operating rooms for humans in the near future; for example, large, deep calvarial defects can be regenerated on a synthetic or biological Dura substitute, where a hard polymeric biodegradable frame can be printed along with stem cells and genes loaded in hydrogels to generate the vascularized bone tissues. Image in (C) reproduced courtesy of Christopher Barnatt. the scaffold based on the defect geometry. This can avoid the laborious nature of scaffold preparation and the risks associated with contamination and limited activity of cells in vitro; (ii) for bioprinting of cell-laden tissue constructs for critical- or large-size defects, in situ bioprinting can eliminate the need for differentiation of stem or progenitor cells in vitro, which might be expensive and time consuming. 4 When bioprinting stem or progenitor cells in situ, cells are exposed to the natural environment with growth factors that can induce their differentiation into the desired lineages; (iii) in situ bioprinting can enable the precise deposition of cells, genes, or cytokines inside the defect, unlike manual interventions, such as prefabricated scaffolds, in which the shape can alter due to swelling, contraction, or deformations. TIBTEC-1268; No. of Pages 6 Opinion Localized control via bioprinting, such as printing different cytokines at different layers, is an asset for future bioprinting research; (iv) standard defects made by surgery tools are easily addressed by manipulation and bioprinting of tissue analogs. However, naturally occurring defects resulting from trauma, surgical excision, or other issues are random in morphology and geometry and need to be captured precisely; laser- or image-based scanning systems can overcome this challenge. In situ bioprinting can eliminate the need for multiple operations because the tissue constructs can be bioprinted into the defect immediately; and (v) twisting multi-axis robotic arms can enable angled deposition and printing of the bioink into nonhorizontally oriented defects. Defects on the live model can be at random locations, and it is not convenient for the surgeon to change the position of the anesthetized model during bioprinting. As a result of these benefits, in situ bioprinting of tissue analogs can be applied to various sites on the body, such as deep dermal or extremity injuries and calvarial or craniofacial defects during maxillofacial or neurosurgeries. In the future, in situ bioprinting technology could be considered for humans (Figure 2C). For large calvarial defects that need a great deal of microvascularization along with structural support, one can envision bioprinting a frame (using hard osteoconductive polymers, such as a blend of polycaprolactone, copolymers, and hydroxyapatite) in tandem with stem cells (loaded in blends of hydrogels, such as collagen and fibrin) to be differentiated toward multiple lineages, including osteoblasts and endothelial cells for bone generation and angiogenesis, respectively [33]. In situ bioprinting of porcine aortic endothelial cells in fibrin gel has already demonstrated vascularization in the subcutaneous tissue of mice 1 week after implantation [34]. In another long-term future application, in situ bioprinting could assist placement of different cell types in different compartments in large, deep defects for composite tissue regeneration, where manual surgical interventions are required for suturing supplement blood vessels and nerves. In that case, bioprinting can be performed with a deposition head mounted on a six-axis robotic arm controlled by the surgeon. The printed bioink should have a highly porous microstructure or could be mixed with a sacrificial (quickly bioresorbable) biomaterial, leaving porosity upon transplantation, which would enable diffusion and interstitial flow of blood for survivability of cells until neovascularization is completed. A major challenge is the lack of growth factors far from the defect periphery, which are needed to induce differentiation of printed stem cells or progenitor cells that migrate from the host tissue. This can be overcome with gene therapy, where gene delivery can be sustained and controlled using gene-activated matrices (GAMs), such as microparticles loaded with genes, for the long-term release of genes for the transduction and differentiation of autologous cells into multiple lineages [35]. Printing nonviral vectors in GAMs is safe and efficient for transfecting target cells and surpasses the benefits of direct delivery of growth factors during in situ bioprinting. Concluding remarks Here, I present the state of the art in bioprinting technology for biofabrication of scale-up tissue and organ constructs. Trends in Biotechnology xxx xxxx, Vol. xxx, No. x Two approaches are discussed: (i) in vitro bioprinting of tissue and organ constructs with a focus on alternative technologies in bioprinting a multiscale vascular network in tandem with the rest of the tissue construct, and (ii) in situ bioprinting of tissue construct for regeneration of large defects that will one day enable the repair of body parts directly in patients in operating rooms. Although the technology shows a great deal of promise for bioprinting at organ-level complexity, there is still a long way to go to realize this ambitious vision. There is a need for advancement in several areas, including new cell sources and stem cell technology, novel bioinks, and advanced fully automated bioprinter technologies and bioprinting processes. 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