Plasma Lighting Technology J. Sager (Retired - NASA, Kennedy Space Center, Florida, USA) and R. Wheeler (NASA, Kennedy Space Center, Florida, USA) Presented in “CONTROLLED ENVIRONMENTS: TECHNOLOGY AND PRACTICE”, Session 2 - LIGHT IN CONTROLLED ENVIRONMENTS (Chair: B. Bugbee) The 4th International Conference of the UK CEUG, the North American NCERA-101 and the Australasian ACEWG Downing College, Cambridge, UK 9 September 2012 Plasma Lamp Technology • Plasma lamps are part of the family of electrodeless lamps including fluorescent induction, sulfur plasma and solid state plasma lamps. – Nicola Tesla demonstrated the concept with wireless transfer of power to electrodeless fluorescent and incandescent lamps ca. 1894 (United States Patent 454622). – A plasma lamp system contains an electrodeless bulb and an excitation source, such as a magnetron (microwave generator-2.45 GHz) or radio frequency (RF) generator. – A plasma lamp emits light from the excited plasma of sulfur or halides and generates a continuous spectrum. • Currently both the sulfur plasma and the solid state plasma lamps are used in limited horticultural applications. Maltani Lighting sulfur lamp Luxim solid state lamp (LEP) Sulfur Plasma Lamp • The sulfur lamp has an evacuated quartz bulb partly filled with an inert gas, e.g., argon (Ar), a small amount (mg) of sulfur (S), and, perhaps, some other compounds such as InBr, CaBr2 or other halides to enhance the output spectrum in the red (600 to 700 nm) or far-red (700 to 740 nm) regions of the spectrum. • The sulfur plasma lamp was developed by Michael Ury and Chuck Wood of Fusion Lighting Systems, Inc. in 1980 and they commercialized several versions from 1995 to 1999. – In the United States, development of the lamp was supported by NASA Small Business Innovative Research (SBIR) Phase 1 and Phase 2 contracts from 1992 to 1995. – In 1997 Fusion Lighting was awarded a NASA SBIR Phase 1 contract for development of an RF excited plasma lamp and developed a prototype. The company went bankrupt due to failure of the magnetron circuitry in the sulfur plasma lamps before completion of the contract. Sulfur Plasma Lamp • The bulb or the microwave excitation field, as is the case with the Maltani (Taewon) Lighting Co. circularly polarized microwaves (CPM) design, must be rotated to maintain uniform plasma flow and high irradiance. – This rotation uniformly heats the plasma, avoids melting the bulb and increases the luminous efficiency obtained at a given power, e.g., the efficiency of the SOLAR-1000 lamp went up form 50 to 100 lm/W. – Radiative efficiency is very high; up to 70% of power coupled into the plasma can be emitted as (visible) light. • The application of the sulfur plasma lamp to crop production was investigated throughout the world (North American, Europe, Australia and Asia). • “Light pipes”, initially developed by Loren Whitehead (TIR) using 3M materials, have been used in warehouses, parking lots and museums. Sulfur lamp - Light pipe, 2 m to 12 m length, and ~0.3 m diameter Sulfur Plasma Lamps Sulfur Plasma Bulbs Failed bulb on right courtesy of Dennis Wildman Plasma International - AS1300 Sulfur Plasma Lamp Specifications Initial (Old)* Manufacturer Model Input Lumen Photon CCT CRI (W) Efficacy Efficacy (K) (Ra) (lm/W) (µmol/J) Fusion Solar 1000 1425 96 1.4 6000 86 Lighting (Light Drive 1000) Hutchins VBL-3400E 5000 89 1.3 6700 85 International (white) Ltd. (Fusion HIIQ-LI) LG Electronics PLS-PSH07 730 54 1.4 6400 85 System Notes 22 kg, rotating lamp RS-232 cont’l, rotating lamp 19 kg, rotating lamp * Manufacturer/models named are for example only, listing is not inclusive. Sulfur Plasma Lamp Specifications Current* Manufacturer Model Input Lumen Photon CCT CRI System Notes (W) Efficacy Efficacy (K) (Ra) (lm/W) (µmol/J) H&K PLS- KPSH 700RI 730 54 1.4 6500 80 20 kg, rotating lamp Plasma International Plasma - i AS1300 1360 100 1.3 6000 86 22 kg, rotating lamp Plasma International LGE PLS 700 730 54 1.4 6100 90 rotating lamp Maltani Lighting Co. (Taewon ) SolaRay 1100 62 2.0 5300 96 Non-rotating lamp (CPM) * Manufacturer/models named are for example only, listing is not inclusive. Solid State Plasma Lamp • A radio-frequency (RF) signal is generated, amplified and guided into the ceramic resonator, called the “puck”. • The puck concentrates the RF field, delivering energy to the fully-sealed quartz lamp, ionizes the gasses and metal halides in the lamp - creating an intense source of white (broad spectrum) light. • The back of the lamp is a highly reflective material to reflect light in the forward direction. • The color of the light is tailored by the fill chemistry inside the lamp to provide a naturally white and high color rendering light. Solid State Plasma (LEP) Lamps Gavita PRO 300 Luxim Light Emitting Plasma (LEP) System Chameleon Solar Genesis Solid State Plasma Lamp Specifications* Manufacturer Model Luxim GRO-40 (LEP) 280 50 1.1 5300 94 Source (puck) only Gavita PRO 300 (LEP) 300 60 1.0 5600 94 11.7 kg Solar 301 Genesis (LEP) Grn-house 295 Grow (LEP) 56 1.0 5600 95 8.6 kg 51 1.0 5300 95 8.6 kg Chameleon Stray Light Input Lumen Photon CCT CRI System Notes (W) Efficacy Efficacy (K) (Ra) (lm/W) (µmol/J) * Manufacturer/models named are for example only, listing is not inclusive. Comparative Lamp Specifications* Type lamp Model Input Lumen Photon YPF/ PPS System Notes (W) Efficacy Efficacy PPF (%) (lm/W) (µmol/J) ** *** Sulfur Plasma Solar 1000 1425 96 1.4 0.86 78 22 kg, rotating lamp Solid State PRO 300 300 60 1.0 0.90 79 11.7 kg, single Plasma (LEP) est. est. puck Fluorescent F54T5/ 54 93 1.3 0.89 83 841/HO Metal Halide MH1000/ 1080 108 1.2 0.90 80 Ceramic CDM-T 340 105 1.9 0.91 81 Metal Halide Elite Agro High Pressure LU1000 / 1060 123 1.5 0.95 85 Sodium LED (Illumitex) Surexi F3 314 1.3 0.93 85 strip array x 6, est. est. 54 LEDs rectangular LED (Lighting VividGro 300 50 1.3 0.90 82 Science Grp.) est. est. array, 64 LEDs * Manufacturer/models named are for example only, listing is not inclusive; ** YPF = yield photon flux; *** PPS = phytochrome photostationary state ; (YPF/PPF & PPS data from B. Bugbee and G. Deitzer) Sulfur Lamp Crop Growth Comparisons Crop Lettuce (Ostenata) Lettuce (Waldmann’s Green) Cucumber (Poinsett) Cucumber (Hoffmann’s Giganta) Rice (4 x day neutral cultivars) Radish (Cherry Belle) DAP (days) 26 28 14 13 TO HARVEST 28 PPF Sulfur (µmol m-2s -1) Lamp 525/250/ 3.13g 250/ (dw) 250/250/ 2594g 250/ (fw) MH or Fluor- Solar HPS escent 2.70g 1.77g --- 2440g 2120g 500/500/ 902g 691g -/(dw) 100/100/ 1001g 611g 100/ (dw) 1000/ - / - /~1000 250/250/ 250/ 95.1g --(dw) 37.3g (rice) 852g 690g (dw) --- --- --- 440g --- --- 38.4g Reference Both et al. 1993 Goins et al. 2000 Krizek et al. 1998 Hogewoning et al. 2010 Kozai et al. 1995 18.6g 720g --- Goins et al. 2000 Solid State Plasma Lamp Crop Growth Comparisons Observed plant responses - Solid State Plasma vs Fluorescent /Tungsten* (240 µmol m-2s -1, 14 p-p, T-day = 20C / T-night = 15C, RH = 65 %) Barley: Plants similar - slightly taller and denser under plasma. Grain formed under fluorescent, but not under plasma. Pea: Plasma plants smaller with smaller leaves and less pods than fluorescent. Lettuce: Plasma plants taller and more open leaf structure, neither forming a heart. Grass: Plasma plants slightly denser. Carrot: Plasma plants a bit taller (drawn) and roots smaller. Clover : Plasma plants poorer. Barley Pea Lettuce Carrot *Observed data from Allan Sim, The James Hutton Institute, Invergowrie Dundee, Scotland Solid State Plasma Lamp Crop Growth Comparisons Use of Light Emitting Plasma (LEP) Lamps As a New Source of Artificial Light in Growing Lettuce and Tomato* • Four cultivars of lettuce (Butterhead, Iceberg A, Little Caesar, and Simpson Elite) were grown under LEP, high pressure sodium (HPS), and metal halide (MH) lamps with approximate PPF levels (350–400 µmol·m-2·s-1). – The biomass yield was similar under the three different lamps. – However, the architecture of lettuce plants grown under LEP was more desirable than that obtained under other lamps. • Four tomato cultivars (Cobra, Geronimo, Masada, and Trust) were grown under LEP and HPS lamps. – The plants grown under LEP were shorter and more compact than those grown under HPS, while showing higher biomass yield. – The solid content of fruits harvested was slightly higher for plants grown under LEP lamps compared to HPS lighting. – LEP lamps consumed about 25% less electricity than HPS lamps for the same wattage lamps producing similar PPF levels. – Both LEP and HPS lamps allowed the production of commercial quality tomato fruits when used as sole sources of artificial lighting. * C. W. Lee, Ju Ho Choi and L. Brower, North Dakota State University (Poster, 31 July, 2012 ASHS Meeting, Miami, FL) Plasma Lamps Pros – Continuous spectra – Positive response in most plant growth tests – Environmentally friendly bulb fill, no Hg (Some metal halides may contain Hg) – High lumen and PAR efficacy results in energy savings – High irradiance, point source requiring optimal luminaire design for uniform distribution – Adaptable to “light pipes” – Rapid start times; < 1 minute – Fast re-strike times; < 2 minutes – Dimmable units are available – Minimal spectral changes with age – Fill niche horticultural applications Plasma Lamps Cons – Unit life and reliability have not reached expected life time • The bulbs last for years, but the magnetron and the motor(s) have failed in a short time (1st generation units had 50% of the magnetrons burn out within 3-6 months). • The lamps operate at very high temperatures (900-1200 C). These high temperatures lead to a break down in the luminaires and high infrared radiation emission to the crop canopy or plastics used nearby, e.g., lenses. – The sulfur spectrum is noticeably green; people and plants do not “like” greenish light – EMI shielding must be maintained for safety and proper communications maintenance – Solid State Plasma (LEP) bulbs are position sensitive and must be oriented for intended operating position – Limited choice of lamp manufacturers and lamp wattages • Sulfur lamps ; > 700 W • LEP lamps ; < 300 W – Longevity of Manufacturers (?) Acknowledgements: • My co-presenter, Ray Wheeler, for providing numerous references and editing the presentation. • Donald Krizek for editing the presentation. • Allan Sim for sharing his observations with LEP lamps. • Sulfur lamp failure example courtesy of Dennis Wildman, Ecotron Electronics Engr., Imperial College London. • Kevin Lucks, Lighting Consultant, for sharing his plasma lamp portfolio. • The CEUG organizing committee for their support. • Lynton Incoll for his quest for new CE technology and the invitation to make this presentation. Thank You! QUESTIONS?
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