materials Article Effect of the Elastic Deformation of a Point-Sharp Indenter on Nanoindentation Behavior Takashi Akatsu 1,2, *, Shingo Numata 2 , Yutaka Shinoda 2 and Fumihiro Wakai 2 1 2 * Faculty of Art and Regional Design, Saga University, 1 Honjo-machi, Saga 840-8502, Japan Laboratory for Materials and Structures, Institute of Innovative Research, Tokyo Institute of Technology, R3-24 4259 Nagatsuta, Midori, Yokohama 226-8503, Japan; [email protected] (S.N.); [email protected] (Y.S.); [email protected] (F.W.) Correspondence: [email protected]; Tel.: +81-952-28-8667 Academic Editors: Ting Tsui and Matt Pharr Received: 25 January 2017; Accepted: 2 March 2017; Published: 7 March 2017 Abstract: The effect of the elastic deformation of a point-sharp indenter on the relationship between the indentation load P and penetration depth h (P-h curve) is examined through the numerical analysis of conical indentations simulated with the finite element method. The elastic deformation appears as a decrease in the inclined face angle β, which is determined as a function of the elastic modulus of the indenter, the parabolic coefficient of the P-h loading curve and relative residual depth, regardless of h. This indicates that nominal indentations made using an elastic indenter are physically equivalent to indentations made using a rigid indenter with the decreased β. The P-h curves for a rigid indenter with the decreased β can be estimated from the nominal P-h curves obtained with an elastic indenter by using a procedure proposed in this study. The elastic modulus, yield stress, and indentation hardness can be correctly derived from the estimated P-h curves. Keywords: nanoindentaion; elastic deformation; finite element method; numerical analysis 1. Introduction Nanoindentation is a form of mechanical testing characterized as a depth-sensing indentation [1] to evaluate local mechanical properties through the analysis of the indentation load P versus the penetration depth h (P-h curve, hereafter). The analysis is principally based on a geometrical definition in which the indentation is carried out on a flat surface using an indenter geometrically defined such as flat-ended, spherical, ellipsoidal, point-sharp (e.g., conical, Berkovich, Vickers, cube corner, etc.). The point-sharp indentation has an advantage in local mechanical testing owes to the analytical simplicity for the geometrical similarity [2]. The bluntness of the indenter tip is one of the inevitable problems of undesirable tip geometry, especially for the point-sharp indentations, because it is impossible to make an ideally sharp indenter. The degree of the bluntness of a point-sharp indenter has been expressed in terms of the radius of curvature at the tip [3–5], but the actual geometry of a blunt tip is not guaranteed to be spherical. An area function [6,7] which gives the projected contact area at the maximum indentation load is another approach to express the bluntness of a point-sharp indenter, but the area function is theoretically valid only for hardness evaluation. A truncated tip which represents a blunt tip in an extremely poor situation [8] is a suitable model for a strict discussion on the effect of the tip bluntness on indentation behavior. According to the appendix of this paper, where a truncated tip is considered, the undesirable effect of the bluntness of a point-sharp indenter can be removed out simply if the P-h curve is shifted with ∆htip in the h direction for indentations deeper than 2∆htip , where ∆htip is the distance between ideally sharp and blunt tips (see Figures A1–A4). In addition, ∆htip can be estimated Materials 2017, 10, 270; doi:10.3390/ma10030270 www.mdpi.com/journal/materials Materials 2017, 10, 270 2 of 12 through an extrapolation of the linear relationship between h and P*** observed in the large P and h region to P = 0 (see Figure A5). The elastic deformation of an actual point-sharp indenter, which has been conventionally taken into account on the basis of Hertzian contact [6]; Hertzian contact was basically used for spherical indentations as a modification of the elastic modulus evaluation. It is also an inevitable problem of undesirable tip geometry, especially for indentations on a very hard material, and there is still some controversy whether the modification based on the Hertzian contact can be applied to point-sharp indentations. Moreover, there are no reports on the modifications of the indenter elastic deformation for other mechanical properties such as the indentation hardness or yield stress. The geometrical changes of a point-sharp indenter due to elastic deformation should be considered when evaluating local mechanical properties with the nanoindentation technique. In this paper, the effect of the elastic deformation of a point-sharp indenter on a P-h curve is quantified in a numerical analysis of conical nanoindentation behaviors simulated with the finite element method (FEM). In addition, a procedure of deriving physically meaningful P-h curves, which should be utilized for mechanical property evaluation. Finally, the validity and accuracy of this method is examined. 2. FEM Simulation of Nanoindentation A conical indentation on a cylindrical elastoplastic solid was modeled in order to avoid the difficulty of modeling a pyramidal indenter widely used for actual nanoindentations. The FEM simulation exploited the large strain elastoplastic capability of ABAQUS code (Version 5.8.1) in the same way as reported in the literature [9,10]. Indentation contact was simulated by the use of elastic cone indenters with two different inclined face angles β (19.7◦ and 30◦ ). Young’s modulus of the elastic indenter was in the range of 300–1140 GPa. The finite-element mesh in the elastic indenter with β of 19.7◦ was composed of 775 4-node quadrilateral axisymmetric elements with 2443 nodes. The elastic indenter with β of 30◦ had 704 elements with 2258 nodes. The FEM simulation used elastoplastic linear strain hardening rules, i.e., σ = Eε for σ < Y, and σ = Y + E p ε p for σ ≥ Y, where σ is the stress, E the Young’s modulus and ε the strain. Here, Y is the yield stress and Ep (≡ dσ/dε p ) is the plastic strain hardening modulus, where dσ, dε, dεe , and dεp are, respectively, the incremental values of stress, total, elastic, and plastic strains. Indentations were simulated for E, Y and Ep ranges of 50–1000 GPa, 0.1–60 GPa, and 0–200 GPa, respectively. The von Mises criterion with isotropic hardening was used to determine the onset of yielding flow. 3. Results and Discussion A quadratic relationship between P and h on loading is theoretically guaranteed for a point-sharp indentation on the flat surface of a homogeneous elastoplastic solid [11,12]. The quadratic relationship was also observed in simulated P-h curves made with an elastic cone indenter. This indicates that the elastic deformation of a cone indenter can be described as a decrease in β determined regardless of h. Therefore, nominal indentations made with an elastic cone indenter with an original inclined face angle βo should be physically equivalent to indentations made with a rigid cone indenter with the decreased inclined face angle βd . A nominal quadratic P-h relationship for an elastic cone indenter can be depicted as follows: P = k1n h2 for loading, (1) where k1n is the nominal indentation loading parameter. Here, h in Equation (1) is the nominal penetration depth because the decrease in β from βo to βd , due to the elastic deformation of a cone indenter, gives a decrease in real penetration depth. Thus, a physically meaningful P-h relationship can be written with a true indentation loading parameter k1 , which should be observed in a P-h loading curve using a rigid cone indenter with βd as Materials 2017, 10, 270 3 of 12 Pmax = k1 (hmax − ∆hd )2 , (2) where ∆hd is the decrease in h at the maximum penetration depth hmax due to the elastic deformation Materials 2017, 10, 270 3 of 13 of a cone indenter (see Figure 1). The combination of Equations (1) and (2) leads to the equation: Pmax k1 hmax hd −, 2 (2) ∆hd k1 maximum = k1n 1penetration − . max due to the elastic deformation where Δhd is the decrease in h at the hmaxdepth(1)hand of a cone indenter (see Figure 1). The combination of Equations (2) leads to the equation: 2 (3) 2 This means that ∆hd /hmax is a key parameter k1 from the nominal k1n . In other to hestimating k1 k1n 1 d (3) words, ∆hd /hmax can be simulated as hmax . s This means that Δhd/hmax is a key parameter to estimating k1 from the nominal k1n. In other words, ∆h k1n d Δhd/hmax can be simulated as , (3’) = 1− hmax k1 hd k 1 1n (3′) hmax k1 loading curve with an elastic cone indenter where k1n in Equation (3’) is observed in a simulated P-h , and k1 in Equation (3’) is evaluated with the mechanical properties inputted into the FEM model [9,10]. where k1n in Equation (3’) is observed in a simulated P-h loading curve with an elastic cone indenter k1 in Equation (3’) evaluated mechanical inputted the FEM model [9,10]. In the followingand paragraph, theiseffect ofwith ∆hthe a P-h curve is into examined quantitatively through max on properties d /h In the following paragraph, the effect of Δhd/hmax on a P-h curve is examined quantitatively through numerical analysis. numerical analysis. Figure 1. Schematic illustration of the effect indenter elastic deformation on a P-h curve. Figure 1. Schematic illustration of the effectof of indenter elastic deformation on a P-h curve. In addition to k1, the relative residual penetration depth ξ, defined as hr/hmax, where hr is the residual depth, characterizes a P-h curve anddepth nominally In addition to k1penetration , the relative residual penetration ξ, decreased definedbyasthehrelastic /hmax , where hr is deformation of a cone indenter to be ξn. A true ξ-value, which should be observed in a P-h curve the residual penetration depth, characterizes a P-h curve and nominally decreased by the elastic using a rigid cone indenter with βd, can also be evaluated with the mechanical properties inputted deformation of into a cone indenter to beThe ξ nnumerical . A trueanalysis ξ-value, which be observed in a P-h curve using the FEM model [9,10]. revealed that should the evaluated ξ can be correlated with the nominal ξ n as a function of Δhd/hmax a rigid cone indenter with βd , can also be evaluated with the mechanical properties inputted into the FEM model [9,10]. The numerical analysis revealed that the evaluated ξ can be correlated with the nominal ξ n as a function of ∆hd /hmax ( ξ = ξn 1 − ∆hd hmax 0.85 )−0.50 . (4) Figure 2 plots ξ estimated with Equation (4) and ξ n against the true ξ evaluated with the mechanical properties inputted into the FEM model [9,10]. The results indicate the validity of using Equation (4) to estimate ξ from the nominal ξ n and ∆hd /hmax . In addition, it is confirmed that ξ n is smaller than ξ because of the overestimation of the penetration depth h due to the elastic deformation of the indenter. Moreover, a true indentation unloading parameter k2 defined as Pmax /(hmax − hr )*, hd hmax n 1 Materials 2017, 10, (4) . Figure 2 plots ξ estimated with Equation (4) and ξn against the true ξ evaluated with the mechanical properties inputted into the FEM model [9,10]. The results indicate the validity of using Equation (4) to estimate ξ from the nominal ξn and Δhd/hmax. In addition, it is confirmed that ξn is 270 smaller than ξ because of the overestimation of the penetration depth h due to the elastic deformation of the indenter. Moreover, a true indentation unloading parameter k2 defined as Pmax/(hmax − hr)*, which should be observed in an P-h unloading curve using a rigid cone indenter with βd, can be estimated from a simulated P-h curve with an elastic cone indenter characterized by k1n and ξn using (3) and as P-h unloading curve using a rigid cone indenter be Equations observed in(4)an 4 of 12 which should with βd , can be 2 estimated from a simulated P-h curve with an elastic cone indenter characterized by k 0 . 50 1n and ξ n using 2 h 0.85 hd k d 1 Equations (3) and (4) as k 2 1 n 1 k1n 1 (5) 2 1 hmax hmax ( . 0.85 )−0.50 −2 −2 withdEquation (5) as well as the nominal unloading Figure k1 3 plots the estimated k ∆h ∆hindentation d k2 = = k 1 − 1 − ξ 1 − n elastic cone indenter against the true 1nfrom a simulated P-h curve with an parameter k determined k 2 hmaxinputted into the FEM model [9,10]. hmax ξ ) the mechanical properties (1 −with evaluated Figure 3 indicates that 2 2n 2 . (5) k2 can be estimated correctly by using Equation (5) with Δhd/hmax, and that the nominal k2n is quite far from k2 owing to the overestimation of h. Figure 2. Relative residual depth ξ estimated with Equation (4) and ξn nominally observed plotted Figure 2. Relativeagainst residual depth ξ estimated with Equation (4)model. and ξ n nominally observed plotted ξ evaluated with mechanical properties inputted into the FEM against ξ evaluated with mechanical properties inputted into the FEM model. The numerical analysis also revealed that Δhd/hmax is determined to be 0.84 hd Equation k Figure 3Materials plots2017, the k2 with unloading 10, estimated 270 (6) 5 of 13 0.616 (5) 1nas well as the nominal indentation 1 . 5 hmax P-h curve n an parameter k2n determined from a simulated cone indenter against the true k2 Ei 1 with elastic , where Ei’ is defined as Ei/(1 − νi*) and Ei and νi are Young’s modulus and Poisson’s ratio of an elastic evaluated with the mechanical properties into the FEM model [9,10]. Figure 3 indicates that indenter, respectively. Figure 4 plots Δhinputted d/hmax estimated with Equation (6) against Δhd/hmax evaluated k2 can be estimated correctly by using Equation and that the(6) nominal with Equation (3’). Figure 3 indicates that Δhd/h(5) max with can be ∆h estimated by, using Equation with a k2n is quite d /hmax nominally P-h curve characterized far from k2 owing to observed the overestimation of h. by k1n and ξn, and with the elastic properties of an elastic indenter characterized by Ei and νi. Figure 3. Indentation unloading parameter k2 simulated and k2n nominally observed plotted against Figure 3. Indentation unloading parameter k2 simulated andmodel. k2n nominally observed plotted against mechanical properties inputted into the FEM k2 evaluated with k2 evaluated with mechanical properties inputted into the FEM model. The numerical analysis also revealed that ∆hd /hmax is determined to be 0.84 ∆hd k 1n = 0.616 E 0 1 + ξ hmax i n 1.5 , (6) where Ei 0 is defined as Ei /(1 − νi *) and Ei and νi are Young’s modulus and Poisson’s ratio of an elastic indenter, respectively. Figure 4 plots ∆hd /hmax estimated with Equation (6) against ∆hd /hmax Figure 4. Degree of elastic deformation of conical indenter Δhd/hmax estimated with Equation (6) plotted against Δhd/hmax evaluated with Equation (3’). Materials 2017, 10, 270 5 of 12 evaluated with Equation (3’). Figure 3 indicates that ∆hd /hmax can be estimated by using Equation (6) with a nominally observed P-h curve characterized by k1n and ξ n , and with the elastic properties of an Figure 3. Indentation parameter k simulated and k nominally observed plotted against elastic indenter characterized by Eunloading i and ν i. 2 2n k2 evaluated with mechanical properties inputted into the FEM model. Figure 4. Degree of elastic deformation of conical indenter Δhd/hmax estimated with Equation (6) against Δh d/hmax evaluated with (3’).indenter ∆hd /hmax estimated with Equation (6) Figure 4. Degree plotted of elastic deformation ofEquation conical plotted against ∆hInd /h evaluated with Equation (3’). max order to estimate mechanical properties from a P-h curve characterized with k1, k2 and ξ, we should know the inclined face angle βd of the elastically deformed indenter. Numerical analysis revealed that βd is given as a function of βo, ξn and Δhd/hmax In order to estimate mechanical properties from a P-h 0curve characterized with k1 , k2 and ξ, .90 tan βd of the elastically 0.80 0.83 hd we should know the inclined face angle deformed indenter. (7) Numerical analysis 1 1 d n h max max revealed that βd is given as a functiontan ofβo o , ξ n and ∆hd /h . tan tan d d estimated with Equation (7) against observed in a simulated 0.83 ∆h tan tan o 0.90 tan βod d 0.80 = 1 − 1 − ξ n nanoindentation, and indicates the validity to estimate the inclined face angle β. of the elastically tan β hmax deformed indenter with Δho /h . Figure 5 plots d d (7) max tan β tan β Figure 5 plots tan βdo estimated with Equation (7) against tan βdo observed in a simulated nanoindentation, and indicates the validity to estimate the inclined face angle βd of the elastically deformed indenter with ∆hd /hmax . Materials 2017, 10, 270 6 of 13 Figure 5. Degree of change in inclined face angle tanβd/tanβo estimated with Equation (7) plotted o observed in simulated nanoindentation. tanβd/tanβin Figure 5. Degree against of change inclined face angle tanβd /tanβo estimated with Equation (7) plotted against tanβd /tanβo observed in simulated nanoindentation. E The representative indentation elastic modulus E*, defined as * E 1 0.225 tan 1.05 d 2 in terms of βd [9], can be estimated from the simulated P-h curve using Equations (3)–(7) if we know E 2 in terms i i d observed in 1− ν−0.225 tan1.05 β d ) ( simulated nanoindentations. Figure 6 plots the estimated E* (black circles) against the evaluated E*. of βd [9], can be estimated from the simulated P-h curve using Equations (3)–(7) if we know Ei and νi , The white circles are E* n estimated with the nominal values of k2n and ξn [9], which means that the elastic deformation of an indenter is not modified for FEM the estimation of E*. Figure 6 indicates the whereas it is evaluated with E and ν inputted into the model and with βd observed in simulated modification of the elastic deformation of an indenter can determine E* correctly. The nanoindentations.underestimation Figure 6 plots the estimated E* (black circles) against the evaluated E*. The white of E* without the modification (the white circles in Figure 6) is caused by the overestimation of the elastic rebound during the unloading process because the extrinsic elastic circles are E*n estimated with the nominal values of k2n and ξ n [9], which means that the elastic deformation of the indenter is added to the intrinsic elastic deformation of the indented material. The representative indentation elastic modulus E*, defined as E∗ = E and ν , whereas it is evaluated with E and ν inputted into the FEM model and with β deformation of an indenter is not modified for the estimation of E*. Figure 6 indicates the modification of the elastic deformation of an indenter can determine E* correctly. The underestimation of E* without the modification (the white circles in Figure 6) is caused by the overestimation of the elastic rebound against tanβd/tanβo observed in simulated nanoindentation. The representative indentation elastic modulus E*, defined as E * E 1 0.225 tan 1.05 d 2 in terms of βd [9], can be estimated from the simulated P-h curve using Equations (3)–(7) if we know Ei and νi, whereas it is evaluated with E and ν inputted into the FEM model and with βd observed in Materials 2017, 10, 270simulated nanoindentations. Figure 6 plots the estimated E* (black circles) against the evaluated E*. The white circles are E*n estimated with the nominal values of k2n and ξn [9], which means that the elastic deformation of an indenter is not modified for the estimation of E*. Figure 6 indicates the modification of the elastic deformation of an indenter can determine E* correctly. The underestimation E* without the the modification white deformation circles in Figure 6)of is the caused by the during the unloading processofbecause extrinsic (the elastic indenter overestimation of the elastic rebound during the unloading process because the extrinsic elastic intrinsic elastic deformation of the indented material. deformation of the indenter is added to the intrinsic elastic deformation of the indented material. 6 of 12 is added to the Figure 6. Representative indentation elastic modulus E* estimated with simulated P-h curves plotted against E* evaluated with mechanical properties inputted the FEM model. Figure 6. Representative indentation elastic modulus E*into estimated with simulated P-h curves plotted against E* evaluated with mechanical properties inputted into the FEM Y 0model. .25E tan * The representative indentation yield stress Y*, defined as Y The p d in 1 0.225 tan 1.05 d Y +0.25Ep tan β d terms of βd [10], can also be estimated using a simulated P-h curve and Equations representative indentation yield stress Y*, defined as Y ∗ = (3)–(7) if we know 1−(ν−0.225 tan1.05 β d ) in terms of βd [10], can also be estimated using a simulated P-h curve and Equations (3)–(7) if we know Ei and νi . Moreover, it can be evaluated with Y, Ep and ν inputted into the FEM model and with βd of the simulated indentation. Figure 7 plots the estimated Y* (black circles) against the evaluated Y*. Y*n estimated with E*Materials and 10, 270βo is plotted for comparison. This figure shows that 7 of 13 the modification n , ξ n2017, of the elastic deformation of an indenter more or less correctly estimates Y* although the difference E and ν . Moreover, it can be evaluated with Y, E and ν inputted into the FEM model and with β of the simulated Figure 7Y* plotsisthe estimated Y* (black circles)respect against theto evaluated Y*. Y* between the modified andindentation. unmodified not so large with the difference observed in estimated with E* , ξ and β is plotted for comparison. This figure shows that the modification of the E* (see Figure 6). elastic A relatively difference incorrectly Y* isestimates typically found in the range deformation large of an indenter more or less Y* although the difference between of ξ less than 0.1, the modified and unmodified Y* is not The so large with respect to the difference observed E* (see 7 is attributed to where plastic deformation is not dominant. small difference observed in inFigure Figure 6). A relatively large difference in Y* is typically found in the range of ξ less than 0.1, where the decrease in k1nplastic anddeformation ξ n due to elastic deformation of anobserved elasticin indenter, wheretothe is not dominant. The small difference Figure 7 is attributed the former decreases decrease in k andincreases ξ due to elastic of an elastic indenter, where the former decreases Y* Y* nominally while the latter Y*deformation apparently. i i p d n n 1n n o n nominally while the latter increases Y* apparently. Figure 7. Representative indentation yield stress Y* estimated with simulated P-h curves plotted against Y* evaluated with mechanical properties into the FEM model. Figure 7. Representative indentation yield stressinputted Y* estimated with simulated P-h curves plotted against Y* evaluated with mechanical properties inputted into the A previous study on the indentation hardness HM found that it FEM can bemodel. evaluated with the mechanical properties inputted into the FEM model and with the simulated βd [9,10]. On the other hand, HM can be estimated from a true P-h curve characterized with k1, k2 and ξ. Figure 8 plots the estimated on HM (black against the evaluated HM. The HMn estimated the nominal A previous study the circles) indentation hardness Hnominal that itwith can be evaluated with the M found P-h curve is plotted as white circles in Figure 8, and a comparison reveals that the modification more mechanical properties inputted into the FEM model and with the simulated βd [9,10]. On the other or less correctly estimates HM, although the difference between the estimated HM and the nominal Mn is not so large with respect to the difference in E* (see Figure 6). Thekdifference is rather hand, HM can be Hestimated from a true P-h curveobserved characterized with , k and ξ. Figure 8 plots the 1 2 high in the large HM region, where elastic deformation of the indenter is most severe. The small estimated HM (black circles) against the evaluated H . The nominal H deformation estimated with the nominal difference observed in Figure 8 owes to the decreaseMin k1n and ξn due to elasticMn of an elastic the former decreases M nominally while the latterreveals increases H M apparently P-h curve is plotted asindenter, white where circles in Figure 8,Hand a comparison that the modification more through the decrease of nominal contact depth. or less correctly estimates HMnanoindentation , althoughexperiments the difference between the estimated HM and the nominal We conducted and reported E*, Y* and HM for several materials [9,10]. These values were evaluated with modified P-h curves (see Figure 9) considering elastic deformation HMn is not so large with respect to the difference observed in E* (see Figure 6). The difference is rather of a diamond indenter with Young’s modulus and a Poisson’s ratio of 1140 GPa and 0.07, respectively. high in the large Table HM 1region, elastic deformation of the indenter iscurve most severe. The small shows thesewhere mechanical properties as well as those evaluated with a nominal P-h made without considering any elastic deformation of the indenter. Δhd/hmax and βd estimated with the numerical analysis developed in this study are shown in order to examine the degree of the elastic deformation of the indenter. Δhd/hmax and the change in β (Δβ = βo − βd) are large for relatively hard materials (e.g., fused silica and alumina), which would cause a large elastic deformation of the indenter. Even in that case, the changes in Y* and HM due to the elastic deformation of the indenter are not so large. In contrast, the change in E* is so large that it cannot be ignored. The underestimation of E* without the modification is caused by the overestimation of the elastic deformation during the unloading process because the extrinsic elastic deformation of the indenter is added to the intrinsic Materials 2017, 10, 270 7 of 12 difference observed in Figure 8 owes to the decrease in k1n and ξ n due to elastic deformation of an elastic indenter, where the former decreases HM nominally while the latter increases HM apparently through the decrease of nominal contact depth. Materials 2017, 10, 270 9 of 13 Materials 2017, 10, 270 9 of 13 Figure 8. Indentation hardness HM estimated with simulated P-h curves plotted against HM evaluated with mechanical properties inputted into the FEM model and with simulated βd. Figure 8. Indentation hardness HM estimated with simulated P-h curves plotted against HM evaluated with mechanical properties inputted into the FEM model and with simulated βd . We conducted nanoindentation experiments and reported E*, Y* and HM for several materials [9,10]. These values were evaluated with modified P-h curves (see Figure 9) considering elastic deformation of a diamond indenter with Young’s modulus and a Poisson’s ratio of 1140 GPa and 0.07, respectively. Table 1 shows these mechanical properties as well as those evaluated with a nominal P-h curve made without considering any elastic deformation of the indenter. ∆hd /hmax and βd estimated with the numerical analysis developed in this study are shown in order to examine the degree of the elastic deformation of the indenter. ∆hd /hmax and the change in β (∆β = βo − βd ) are large for relatively hard materials (e.g., fused silica and alumina), which would cause a large elastic deformation of the indenter. Even in that case, the changes in Y* and HM due to the elastic deformation of the indenter Figure 9. Flow chart of the procedure to evaluate mechanical properties. are not so large. In contrast, the change in E* is so large that it cannot be ignored. The underestimation According to Equation (6), the following can be derived of the elastic deformation during the of E* without the modification is caused by theequation overestimation 1 unloading process becausehardness the extrinsic deformation the indenter is added to the intrinsic 0.84 2 Figure 8. Indentation HHM estimated with simulated curves plotted against HM evaluated of hd P-h elastic 1 .5 M (8) 1 n d. with mechanical inputted into the FEM model and with simulated β elastic deformation of properties the indented material. E' g 0.616h i max . When indentation hardness is not affected much by the indenter elastic deformation, where γ is the surface profile parameter defined as γ = hmax/hc, hc is the contact depth, and g is the geometrical factor of a point-sharp indenter to be 24.5 for β = 19.7°. Ei’ is required to be about 250 times larger than HM for Δhd/hmax smaller than 0.05, where the effect of the indenter elastic deformation on a P-h curve may be ignored for indentations with Berkovich-type indenter. Figure 9. Flow chart of the procedure to evaluate mechanical properties. Figure 9. Flow chart of the procedure to evaluate mechanical properties. According to Equation (6), the following equation can be derived HM 2 1 .5 1 n Ei ' g hd 0.616hmax 1 0.84 (8) . Materials 2017, 10, 270 8 of 12 Table 1. Effect of elastic deformation of diamond indenter on mechanical property evaluations. Materials ∆hd /hmax βd /βo (deg.) k2 /k2n (10 3 GPa) ξ/ξ n E* (GPa) Y* (MPa) H M (GPa) (Modified Value/Unmodified Value) Brass Duralumin Beryllium copper alloy Fused silica Alumina 0.020 0.020 0.027 0.065 0.158 19.6/19.7 19.6/19.7 19.6/19.7 19.0/19.7 18.3/19.7 7.65/4.78 4.37/3.03 9.49/5.44 0.615/0.477 4.90/2.25 0.930/0.913 0.909/0.893 0.925/0.904 0.550/0.522 0.690/0.614 102/81 77/64 136/103 74/65 340/225 584/597 605/618 841/863 5.21 × 103 /5.35 × 103 12.6 × 103 /12.9 × 103 1.26/1.29 1.31/1.33 1.82/1.86 8.56/8.40 24.3/22.8 Materials 2017, 10, 270 9 of 12 According to Equation (6), the following equation can be derived HM γ2 1.5 1 + ξ = n g Ei 0 ∆hd 0.616hmax 1/0.84 (8) When indentation hardness is not affected much by the indenter elastic deformation, where γ is the surface profile parameter defined as γ = hmax /hc , hc is the contact depth, and g is the geometrical factor of a point-sharp indenter to be 24.5 for β = 19.7◦ . Ei ’ is required to be about 250 times larger than HM for ∆hd /hmax smaller than 0.05, where the effect of the indenter elastic deformation on a P-h curve Materials 2017, 10,for 270 indentations with Berkovich-type indenter. 10 of 13 may be ignored 4. Conclusions 4. Conclusions The effect geometrical changes due elastic deformation a point-sharp indenter The effect of of thethe geometrical changes due to to thethe elastic deformation of of a point-sharp indenter was was examined by conducting a numerical analysis of P-h curves simulated with FEM. The effect examined by conducting a numerical analysis of P-h curves simulated with FEM. The effect appears as appears as a decrease in the inclined face angle β. The key parameter Δhd/hmax, which can be utilized a decrease in the inclined face angle β. The key parameter ∆hd /hmax , which can be utilized to derive to derive the physically meaningful P-h curve and the decreased β, can be estimated with an equation the physically meaningful P-h curve and the decreased β, can be estimated with an equation derived derived by numerical analysis. The mechanical properties of indented materials, such as E*, Y* and by numerical analysis. The mechanical properties of indented materials, such as E*, Y* and HM , can be HM, can be estimated by using the P-h curve and β characterized by k1, k2 and ξ estimated with the estimated by using the P-h curve and β characterized by k1 , k2 and ξ estimated with the key parameter key parameter Δhd/hmax. The modification of a P-h curve and β with Δhd/hmax is most effective for the ∆hd /hmax . The modification of a P-h curve and β with ∆hd /hmax is most effective for the estimation of estimation of the accurate E* with respect to Y* and HM. the accurate E* with respect to Y* and HM . Acknowledgments: Financial support for this research was provided in the form of a Grant-In-Aid for Scientific support for this research was provided in the form of athe Grant-In-Aid for Scientific Acknowledgments: Research (C) (No.Financial 18560652), Encouragement of Scientists (No. 13750622) and Nippon Sheet Glass Research (C) (No. 18560652), Encouragement of Scientists (No. 13750622) and the Nippon Sheet Glass Foundation Foundation for Materials Science and Engineering. for Materials Science and Engineering. Author Contributions: TakashiAkatsu Akatsuconceived conceived of of the the ideas ideas for analysis Takashi for this this research, research,performed performednumerical numerical analysis Author Contributions: simulated nanoindentationsand and wrote wrote the the paper. paper. Shingo on on thethe simulated nanoindentations Shingo Numata Numataand andYutaka YutakaShinoda Shinodasimulated simulated nanoindentation. FumihiroWakai Wakaiadvised advisedon onthe the numerical numerical analysis of of thethe paper. nanoindentation. Fumihiro analysisand andreviewed reviewedthe themanuscript manuscript paper. Conflicts of of Interest: The authors Conflicts Interest: The authorsdeclare declareno noconflict conflictof ofinterest. interest. Appendix. of the TipTip Bluntness of of a Point-Sharp AppendixEffect A. Effect of the Bluntness a Point-SharpIndenter Indenteron onNanoindentation Behavior Nanoindentation Behavior An indentation on a linearly elastic solid with a Young’s modulus E and Poisson’s ratio ν An indentation a linearly elastic solid withusing a Young’s modulus E and Poisson’s ratio tip ν of[8] of 100 GPa and 0.499, on respectively, was simulated a rigid indenter with a truncated 100 GPa 0.499, respectively, was simulated using a rigid indenter with was a truncated tipcarried [8] in order in order to and represent a tip in an extremely poor situation. The simulation basically out in to represent a tip in an extremely poor situation. The simulation was basically carried out in the same the same way described in the Section 2 of this paper. The inclined face angle β of the indenter was in theisSection 2 of this paper. The inclined face angle of the indenter was set to be setway to bedescribed 19.7◦ , which the Vickers–Berkovich equivalent angle. Theβdistance ∆htip between ideally 19.7°, which is the Vickers–Berkovich equivalent Theor distance Δhwith tip between ideally sharp and sharp and truncated tips (see Figure A1) was set angle. to be 716 1790 nm respect to the maximum truncated tips (see Figure A1) was set to be 716 or 1790 nm with respect to the maximum penetration penetration depth of 10 µm. depth of 10 μm. Figure A1. Schematic illustration of a truncated conical indenter tip. Figure A1. Schematic illustration of a truncated conical indenter tip. The P-h curves shown in Figure A2 were obtained by simulating an indentation on a perfectly The P-h in Figure by simulating indentation a perfectly 0.5obtained elastic bodycurves with ashown Poisson’s ratio νA2 of were for a series of Δhtip. Weanonly examinedon a perfectly elastic body with a Poisson’s ratioofνbluntness of ≈ 0.5 for a series of ∆hsevere . We only examined a perfectly elastic elastic body because the effect would be most in this case. As shown in Figure tip A3, the curve deviates from that for an ideally sharp indenter (Δhtip = 0) as Δhtip increases and the amount of the shift in the h direction almost coincides with Δhtip. The results in this figure indicate the effect of a blunt tip of a conical indenter on the P-h curve can be simply described as a change in the penetration depth with Δhtip, especially in the large P and h region. The error in Young’s modulus E P h Einp Materials 2017, 10, 270 10 of 12 body because the effect of bluntness would be most severe in this case. As shown in Figure A3, the curve deviates from that for an ideally sharp indenter (∆htip = 0) as ∆htip increases and the amount of the shift in the h direction almost coincides with ∆htip . The results in this figure indicate the effect of a blunt tip of a conical indenter on the P-h curve can be simply described as a change in the penetration depth with ∆htip , especially in the large P and h region. The error in Young’s modulus is evaluated |E −E | as P−Ehinp inp (expressed as a percentage), where EP-h and Einp are Young’s modulus values obtained from the simulated P-h curve and inputted into an FEM model, respectively. Figure A4 plots this error as a function of penetration depth normalized by ∆htip . It indicates that a reliable Young’ modulus can be obtained with an error less than 10% from the P-h curve in the h region larger than 2∆htip . In other words, P-h data for h-values shallower than 2∆htip should be omitted in order to obtain reliable mechanical properties. It may be possible to get more reliable P-h data in the shallow h region for other geometries, but the P-h data are actually obscure and depend on the unknown geometry of Materials 2017, 10, 270 11 of 13 the indenter tip. We simulated a truncated tip of a conical indenter because it represents the worst Materials 2017, 10, other 270 11 of to 13 than 2Δh tip. In words, P-h data for h-values shallower than 2Δhtip should be omitted in order case of a blunt obtain point-sharp indenter; consequently, thetoP-h datareliable obtained h region larger than reliable mechanical properties. It may be possible get more P-h datain in the the shallow than 2Δhtip . Inother othergeometries, P-h but datathe forP-h h-values shallower than tip should be omitted in order to h region for data are actually and depend the unknown 2∆htip guarantees accuracy inwords, all cases. Figure A5, where hobscure is2Δh plotted as aon function of the square root obtain reliable properties. It may be possibletip toofget more reliable P-hbecause data initthe shallow geometry of themechanical indenter tip. We simulated a truncated a conical indenter represents of P, is an extrapolation of the linear relationship between h and P*** observed in the large P and h hthe region other but theindenter; P-h data consequently, are actually obscure oninthe worstfor case of ageometries, blunt point-sharp the P-hand datadepend obtained theunknown h region geometry of the indenter tip. We simulated a truncated tip of a conical indenter because it represents region to P = 0.larger It gives ∆h as an accuracy absolute on the and is aas way to estimate ∆htip from than 2Δh tip tip guarantees in allvalue cases. Figure A5, h-axis where h is plotted a function of the the worst blunt point-sharp indenter; consequently, the P-hh data obtained in the h region square rootcase of P,ofisaan extrapolation of the linear relationship between and P*** observed in the large the P-h curve. larger We have already reported an example of estimating ∆h from an experimental P-h tip 2Δhto tip guarantees accuracy in all cases. Figure A5, where h is plotted as a function of the P and hthan region P = 0. It gives Δhtip as an absolute value on the h-axis and is a way to estimate Δhtip square root of P, is an extrapolation of the linear relationship between h and P*** observed in the large curve [13]; ∆htip is estimated to be about 50 nm for the Berkovich indenter that we actually used for from the P-h curve. We have already reported an example of estimating Δhtip from an experimental P and h region to P = 0. It gives Δhtip as an absolute value on the h-axis and is a way to estimate Δhtip P-h curve [13]; Δh tip is estimated to be about 50 nm for the Berkovich indenter that we actually used the nanoindentation experiment. from the P-h curve. We have already reported an example of estimating Δhtip from an experimental for the nanoindentation experiment. P-h curve [13]; Δhtip is estimated to be about 50 nm for the Berkovich indenter that we actually used for the nanoindentation experiment. Figure A2. Indentation load P vs. penetration depth h curves obtained with truncated conical indenters. Figure A2. Indentation load P vs. penetration depth h curves obtained with truncated conical indenters. Figure A2. Indentation load P vs. penetration depth h curves obtained with truncated conical indenters. Figure A3. Indentation load P vs. modified penetration depth h + Δhtip curves obtained with truncated conical indenters. Figure A3. Indentation load P vs. modified penetration depth h + Δhtip curves obtained with truncated Indentation load P vs. modified penetration depth h + ∆htip curves obtained conical indenters. Figure A3. conical indenters. with truncated Materials 2017, 10, 270 11 of 12 Materials 2017, 10, 270 12 of 13 Materials 2017, 10, 270 12 of 13 Figure A4. Error in Young’s modulus evaluation with a truncated conical indenter as a function of Figure A4. Errornormalized in Young’s modulus with a truncated conical indenter as a function of penetration depth (h +evaluation Δhtip)/Δhtip. normalized penetration depth (h + ∆h Figure A4. Error in Young’s modulus evaluation with a truncated conical indenter as a function of tip )/∆h tip . normalized penetration depth (h + Δhtip)/Δhtip. Figure A5. Penetration depth h vs. square root of indentation load P*** obtained with truncated indenters. References 1. Figure A5. Penetration depth h vs. square root of indentation load P*** obtained with truncated indenters. Mann, A.B.; Cammarata, R.C.; Nastasi, M.A. Nanoindentation: From angstroms to microns—Introduction. Figure A5. Penetration depth h vs. square root of indentation load P*** obtained with truncated indenters. J. Mater. Res. 1999, 14, 2195. References 2. 1. 3. 2.4. Sakai, M.; Shimizu, S.; Ishikawa, T. The indentation load-depth curve of ceramics. J. Mater. 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