Supported Catalysts: Improving the Synthesis of Drugs Stephanie Lucas [email protected] School of Chemistry Importance of Catalysts Soluble vs Insoluble Catalysts A catalyst increases the rate of a reaction without itself undergoing any permanent change: Starting material(s) + catalyst Drug + catalyst The worldwide demand for industrial catalysts is worth $29.5 billion1 Pharmaceutical companies rely heavily on catalysts as on average there is 1 catalytic step in the synthesis of every drug candidate2 Soluble (dissolvable) Superior performance × Hard to separate from soluble drug × Separation usually destroys catalyst Insoluble (remains solid) Easy to separate the drug (filtration) Catalyst can often be recycled × Inferior performance The pharmaceutical industry currently uses soluble catalysts. The separation step is expensive, vastly increasing the price of the drug Can the advantages of soluble and insoluble catalysts be combined by attaching a soluble catalyst onto an insoluble support? 1. Attach Reactive Tether onto Catalyst Tether Add a tether onto existing catalyst Reactive group at the end of the tether Site of catalysis Reactive group 2. Support the Catalyst Attach soluble catalyst onto an insoluble solid support using the reactive group Allows the superior performance of a soluble catalyst along with easy separation of the drug (filtration) Catalyst is not destroyed so it can be reused 3. Use Supported Catalyst in a Flow Reactor Starting materials are continually pumped through the reactor Drug flows out of the reactor but the supported catalyst stays inside No drug separation step The catalyst remains soluble in nature but has the advantages of drug separation and catalyst recyclability associated with insoluble catalysts Acknowledgements Dr P. C. McGowan and Prof A.J. Blacker for supervision Collaborators: University of Cambridge, AstraZeneca PLC,Pfizer Ltd. and Yorkshire Process Technology Ltd. TSB for funding References 1 "Global Catalyst Market," a June 2011 report from Acmite Market Intelligence, Ratingen, Germany 2 Org. Biomol. Chem., 2006, 4, 2337
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