Quality, safety and sustainability policy and principles 2 QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS Disclaimer: The content of this document has been composed with the utmost care. However, it is possible that certain information changes over time, becomes inaccurate or incomplete. ERIKS does not guarantee that the information provided on this document is up to date, accurate and complete; the information provided is not intended to be advice. ERIKS shall never be liable for damage resulting from the use of the information provided. QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS Table of contents 1. ERIKS’ mission, vision and core values 4 2. 2.1 2.2 TCOs and core activities Driving for Total Cost of Ownership Core activities 5 5 5 3.Policy 3.1Quality 3.2Sustainability 3.3 Working conditions & safety 3.4 Information security 6 6 6 7 7 4. 8 Management model 5. Management system 5.1 ‘High level’ structure 5.2Manual 10 10 11 6. Main processes 6.1Engineering 6.2Sales 6.3Procurement 6.4Logistics 6.5Production 6.6Invoicing 12 12 13 14 14 15 15 7. 7.1 7.2 16 16 17 Supporting processes Staff and equipment Management of measuring equipment 8. Environmental and energy management 8.1 Environmental aspects register 8.2Communication 8.3 Emergency plan 18 18 18 18 ules R y t e f Sa a --b --c --- V2 2015 jden . s het ri t tijden RULES ijke schriftel ig is. geldige or een r dat nod ee n Zorg vo an ing w n n gu werkver de op ent van oogte b g. op de h de regelgevin je at d en Zorg rijf geld het bed 3 4 QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 1. ERIKS’ mission, vision and core values The activities of ERIKS comprise procurement, storage, processing, development, distribution and sales of a high-quality and wide range of mechanical engineering components. Its extensive product range and passion for technology make ERIKS a leading and reliable partner for its business partners all over the world. Mission ERIKS’ ambition is to grow and be the leading international industrial service provider who offers a wide range of high-quality mechanical engineering components and innovative knowledge of materials and their applications. In cooperation with our clients we aim to reduce down-time, energy consumption and emissions of pollutants and to increase safety. Vision ERIKS adapts to the changing roles in the supply chain and makes a constructive contribution to its clients’ and suppliers’ operational management. In this context, identifying, developing and maintaining the required know-how are some of the more challenging elements. It has enabled ERIKS to develop from being a traditional distributor to an industrial service provider. Core values ERIKS stands for: ▪▪ Knowledge of and passion for technology ▪▪ Sustainability ▪▪ Integrity ▪▪ Mutual trust and respect ▪▪ Motivated staff ▪▪ Client satisfaction and a focus on performance QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 5 2. TCOs and core activities 2.1 Driving for Total Cost of Ownership ERIKS’ products often represent a small percentage of a company’s total budget, because of the relatively low purchase value. However, the Total Cost of Ownership (TCO), consisting of acquisition costs (purchase and inventory expenses) and technical usage fees (maintenance and production assembly costs), of these products are substantial: often over 80% of the purchase costs of these products. By shifting the focus from only purchase price to the entire TCO, ERIKS is able to achieve an annual savings of up to 10% to 15% on the total purchase value of these products. 2.2 Core activities ERIKS’ entire international range, which includes the various technical and logistical services, is divided into five core activities: Sealing technology ▪▪ Dynamic seals ▪▪ O-rings ▪▪ Rubber technology ▪▪ 100% Testing machine Industrial plastics ▪▪ Processing plastics ▪▪ Industrial plastics ▪▪ Engineering ▪▪ Mould production Flow technology ▪▪ Valves ▪▪ Flange seals ▪▪ Process control ▪▪ Plastic pipe systems ▪▪ Hoses and compensators Power Transmission ▪▪ (Electro) mechanical drive engineering ▪▪ Hydraulics ▪▪ Bearing technology ▪▪ Linear drive engineering & motion control ▪▪ Pneumatics Tools & maintenance products ▪▪ Establishment ▪▪ Tools ▪▪ Crane and lifting technology ▪▪ Maintenance products ▪▪ Personal protection equipment 6 QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 3.Policy A broad stakeholder orientation is required for Context of the organisation successful operational management. The con- Customers Gov ern good insight into the playing field is the basis for t en aff St ERIKS operates, has been analysed. Having a m text of the organisation, the environment in which the management manual and management moSHV and expectations of the relevant parties have ena- Insurer s del. Our knowledge of the requirements, wishes bled us to take the right management measures liers pp Su S urr o u nd in g and measure performances. 3.1Quality 3.2Sustainability Our vision Quality is a factor that determines ERIKS’ operational management policy. The approach to and meaning of the concept of quality is different for each company. We work from the principle of providing the best quality for the right application. All staff members have a role to play in this. Our vision Focusing on sustainability enables us to make a substantial contribution to the well-being of people and the activities of our clients and suppliers. Our principles: ▪▪ Client satisfaction starts with understanding what the client needs and providing the right quality; ▪▪ In a context analysis the environment in which a company operates is mapped out; ▪▪ The starting point is to create a win-win situation with all stakeholders and to drive for results; ▪▪ Risk management is a continuous process; ▪▪ An effective quality report and sound monitoring enables us to constantly improve our processes and to strive for 100% good products and services; ▪▪ Legislation and regulations regarding product and service provision; ▪▪ The management system is based on the guidelines from ISO 9001. Our principles: ▪▪ Corporate social responsibility is one of the factors which determine policy; ▪▪ A structured and open communication with stakeholders creates a social support base; ▪▪ Meeting the stakeholders’ demands in the area of corporate social responsibility, including statutory aspects; ▪▪ Driving for objectives and results of important themes related to People, Planet and Profit ensures a demonstrable improvement in the area of emissions, waste separation and energy reduction; ▪▪ In order to monitor the effectiveness of the management system, internal and external audits are carried out; ▪▪ The management system is based on the guidelines from ISO 26000 and ISO 14001. QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 7 3.3 Working conditions & safety 3.4 Information security Our vision The health of our staff members has the highest priority. Not only does this theme concern creating a safe and healthy working environment, but also safe conduct. Our vision Constant attention to protecting personal information, corporate information and corporate processes is of vital importance to a company’s continuity and data security. Our principles: ▪▪ Good working conditions produce better motivated staff members; ▪▪ In a context analysis the environment in which a company operates is mapped out; ▪▪ The risk inventory and evaluation (RI&E) is carried out at all branches in order to list and identify possible risks and measures to reduce these risks. This is a dynamic and continuous process; ▪▪ Driving for a safe conduct through clear information provision and work instructions; ▪▪ Systematic approach that leads to improvement; ▪▪ Compliance with applicable legislation and regulations; ▪▪ The correct use of equipment and regular maintenance and inspections increase safety; ▪▪ The management system is based on the guidelines from ISO 45001 / OHSAS 18001. Our principles: ▪▪ Safe usage of digital information and information systems is essential for being able to continue to make use them effectively. All users of the information system hold a level of responsibility; ▪▪ Authorisations have been meticulously documented and allocated; ▪▪ Checks of access rights are performed regularly; ▪▪ Based on a continuous risk assessment, measures are taken to ensure the company’s continuity; ▪▪ Sufficient protection from cyber-crime; ▪▪ Cryptography is applied where needed; ▪▪ Safe storage of client information and protection of personal information; ▪▪ It has been laid down in procedures how adjustments to the system can be made; ▪▪ The management system is based on the guidelines from ISO 27001. Health & Safety Sustainability Quality Information security 8 QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 4. Management model The Board draws up an annual operational plan and multi-annual policy. These plans are the result of the plans of and talks with the responsible managers from the business units and supporting departments. The policy for environment and sustainability aspects has been included in the sustainability profile, a document that is drawn up every year. Management ERIKS has various document based on which the management adjusts processes, including defined objectives, standards/KPIs etc. Use is made of the weekly, tertile and other financial and provision performance reports. In addition to these reports, a management review is held to assess the effectiveness of the management system and associated processes. It is also determined whether or not improvement measures have to be taken in response to deviations or risks, while the need for equipment is also assessed. Board representative The Board representative for the management system is a member of the board of ERIKS. Client satisfaction Since each client has its own needs and wishes, ERIKS has divided its clients in various product groups. Each product group is approached by a dedicated sales group. Client satisfaction is measured and assessed based on a number of criteria, including customer friendliness, price, delivery time, service, product quality, advice and suggestions for sustainable and cost-reducing solutions. Internal audits Internal audits are carried out to make sure that the management system has been effectively implemented and maintained. The results of the internal audits are used to improve processes and are part of the management model. Legislation and regulations The Board is responsible for compliance with legislation and regulations. Compliance tests are conducted regularly. Legislation and regulations relate to the products and services provided, but also to environmental and employment aspects. Environmental coordination and facility management ensure that employees know about new and changed legislation and regulations. To this end, they make use of several sources. QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS Figure 1. Management model example Tertile report Management assessment Management Long term policy Product divisions Operational plans Supporting departments Locations Operational plans Operational plans Departments Operational plans Staff Coaching reports. Responsible Management ▪▪ Long-term policy Management Divisions ▪▪ Operational plans Management Business Units ▪▪ Operational plans Management Representative ▪▪ Management assessment Team leaders ▪▪ Action plans ▪▪ Coaching Management Supporting Department ▪▪ Operational plans Management Locations ▪▪ Local actions Objectives Divisions: Financial information Locations: Process indicators Supporting departments: Process indicators Safety indicators Quality indicators Environmental indicators Health indicators Departments: Financial & process information Staff: Personnel file Reports Weekly ▪▪ Report on a local level by means of KPIs. Monthly ▪▪ Performance reports of incoming and outgoing deliveries. Tertile ▪▪ Tertile report Annual ▪▪ Annual report ▪▪ Management assessment - cluster ▪▪ Coaching report staff 9 10 QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 5. Management system 5.1 ‘High level’ structure ERIKS has set up a complete management system according to the ‘High Level’ Structure (HLS). To this end, all processes that are needed in the management system and their applications were established, and the order of these processes and their management method was established. The equipment needed for the implementation is available. The different processes are measured continuously. The measure results are assessed periodically and measures are taken where necessary to achieve planned results and to effectuate continuous improvement. Figure 2. Structure of management system Strategy and Policy People, equipment and processes Stakeholders Engineering Sales Procurement Logistics Production Equipment receipt Pre-packaged Cleanroom Invoicing Stakeholders Stock Order picking Dispatch Satisfaction Control, Monitoring, Analysis, Report and Continuous Improvement Explanation A division is made between main processes and supporting processes. The 6 main processes at ERIKS are: Engineering, Sales, Procurement, Production, Logistics and Invoicing. Scope of management system Development, manufacturing and stock management of mechanical components and associated technical and logistics services. QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 11 5.2Manual The QSS Manual is available on intranet and therefore accessible to all employees. In the manual, a distinction is made between local and local documents. The general documents are guides at all branches. The QSS Manager is responsible for managing these documents. He assesses the documents for suitability before they are issued. If an instruction or form cannot be applied on a national level, a local document can be drawn up and issued. The management of locally used documents is in the hands of the Process Coordination Department and/or the QSS Manager. Document management Documents that form part of the QSS Manual are managed. All documents released for inclusion in the management system are accessible for all employees on the intranet. Outdated versions are removed and are no longer visible. This means that only valid versions are accessible. Registration management Quality, safety and environmental registration are recorded to prove that the requirements for an effectively working management system are met. It is also documented who has entered the registrations and when they were deleted. Data management Important measures have been taken to ensure the continuity of information provision and to protect access to data. Figure 3. Structure of QSS Manual Management Manual ERIKS Procedures ERIKS Instructions & Forms ERIKS Instructions & Forms local 12 QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 6. Main processes 6.1Engineering Planning Planning and management procedures have been put in place for product development. They describe the steps taken in the development process, also verification steps to ascertain whether the product meets the set requirements and whether it is suitable for the intended application. Responsibilities are also laid down in these procedures. The planning is updated throughout the process. Input for engineering The product requirements relating to functionality and performance are determined at the beginning of the development process and ensue from applicable legislation and regulations. If applicable, information is derived from previous, similar designs and other requirements that are vital to design and development. The input is assessed for suitability. Output for engineering At the end of the development process the product is checked for compliance with the pre-determined requirements. But all procurement data, inspection criteria and manuals with product specifications and/or necessary information for safe use are also made available at that stage. Assessment and verification During and at the end of the development process, it is assessed whether the design meets the specified requirements. If necessary, changes are made to adjust the design. Representatives from all departments involved are present at these assessments and the results are laid down in reports. Declaration of validity Not only does the product have to meet technical requirements, it is also determined before it is released for production whether it is suitable for the client’s intended application. One of the ways how this can be checked is by using the prototype in a test environment. The results of the declaration of validity are registered. Change management Changes are recorded and change registrations are updated. Changes are assessed, verified, and declared valid (if applicable) and approved for implementation. The assessment of changes comprises an assessment of the effect of the change on the constituent parts and already delivered products. The results of this assessment and any necessary measures are recorded. QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 13 6.2Sales Client-related processes An order/assignment is assessed before it is accepted. Orders are assessed to ascertain that: ▪▪ the requirements specified by the client, including the requirements for delivery and after-care services, are clear. If the client has not set requirements in documents, ERIKS confirms the client’s requirements in an order confirmation or quote. ▪▪ conflicting and/or changed product requirements are solved in cooperation with the client. ▪▪ the order is delivered according to the specified requirements. Registrations of the results of the assessment and measures ensuing from the assessment are recorded. Changes to product requirements are included in the order and re-confirmed to the client. Product information is available from various sources, including from suppliers, brochures, datasheets and the internet. Complaints Clients’ complaints are registered on a central level and individual complaints are assigned to staff members to ensure follow-up. Since complaints are registered, their status can be checked at any time. The complaints system is discussed in the management review. Client property All client property, including intellectual property, used to create the final product are handled with due care. This process includes an entry inspection and identification (if necessary) to be able to identify client products. If the entry inspection reveals that the products do not meet the set quality requirements, or if they become unsuitable for use at a later stage, the client is notified. The notification and follow-up actions are registrated”. 14 QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 6.3Procurement ERIKS procures its components, semi-products and commercial goods from high-quality suppliers, sometimes based on specifications/drawings. This means that our products meet the set quality requirements. Moreover, safety and sustainability requirements are also set and compliance with statutory obligations, such as REACh and RoHS, is also monitored. Agreements are concluded with our suppliers for client-specific products. In these agreements the supplier concerned declares to obtain the permission from ERIKS prior to changes to the previously delivered products. Suppliers are selected and periodically assessed based on several criteria, such as delivery performance, product quality, environmental aspects and working conditions. 6.4Logistics The logistics process includes goods receipt, return of goods, stock management, picking and goods dispatch and traceability. Maintenance of the product Products are handled in such a way that they continue to meet the product requirements during assembly, stocking and transport. Measures have been taken to ensure that products that are susceptible to static electricity are handled and packaged correctly in order to keep risks at a minimum. Management of deviating products Products that do not meet the pre-defined requirements are adjusted to meet the requirements, used with the client’s permission, or removed to prevent them from being delivered. It has been determined who is authorized to make these deci- sions. The measures taken as a result of discovered deviations are registered. Upon discovery of deviations, appropriate measures are taken to anticipate the (possible) consequences of the deviation. Use is made of the 8D method Traceability Traceability is ensured for the products which require traceability in the chain. Waste separation There are facilities for waste separation, in the form of different waste containers at several locations in the company. A separate, extra secured storage facility has been put in place for hazardous materials. Waste is removed by specialist companies. QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 15 6.5Production ERIKS manages the production and delivery of products. The company ensures that there is product information available which describes the product, so that it is clear how the client’s requirement can be met. If required for production work instructions are made available. ERIKS ensures the availability of the right means for release and delivery (staff, machines, tools, measuring instruments). Planning of the product to be realised New processes, quality objectives and product requirements are determined, if required, before new products are made in order to ensure product quality. Where necessary, documents are drawn up containing information about product-specific verification, declaration of validity, monitoring, testing and trial activities and the product’s acceptance criteria. 6.6Invoicing Invoices are created automatically in the ERP system. Where necessary, instructions have been drawn up to monitor and adjust the invoicing process. Documents or other registrations are kept to show that the realisation processes and the resulting products meet the requirements. Quality assurance of processes for the production and delivery of products In some production processes, it is not possible to determine at each step whether or not the result meets the set requirements. In these cases, a sound assurance of the production process is even more important. Where applicable, account is taken of pre-defined criteria, approval of equipment and qualification of staff, use of specific methods and procedures, and registration requirements in assuring/validating processes. 16 QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 7. Supporting processes 7.1 Staff and equipment Staff ERIKS has an overview of all positions with the associated education and work experience requirements. It is assessed upon entering employment and during the annual coaching interviews whether the staff member concerned has the right skills that influence product quality. If required, permanent or temporary employees will be given training. Other measures can also be taken to ensure that they meet the requirements. This also applies to third parties who carry out work at our location. During the various departmental meetings employees are explained how important their activities are in attaining the quality and environmental objectives. Education, training, skills and experience are registered and saved in the personnel files. Equipment Location management ensures that the equipment is available for realising a product or service and that machines, fork lift trucks, etc. are maintained in time. Location management is responsible for the correct application and use of the equipment. The departmental heads ensure that the working conditions are such to ensure the safety of staff and product quality. This includes safety regulations, ergonomics, temperature, sound levels and hygiene. Facilities are made available to raise awareness of environmental care among employees. The Management Team states at least once a year which means are required in the coming year to maintain and improve (production) means and to increase client satisfaction. In this context, means refer to employees, suppliers, information, hardware and software, tools, work environment and financial means. This is adopted in the management review. Figure 4. Management development programme A-Programme SHV LeaD SHV Elevate ERIKS Group Prelude SHV Innovation projects ERIKS group Enhance innovative and other company developments for sustainable and profitable growth. Cross-regional and cross-functional Gives young, promising employees the chance to participate in crossgroup development programmes. Management development ERIKS local Developing management capabilities at all levels of the organisation. Structural development of managers to support the sustainable growth of the organization. Learn and Deliver Leadership development programme for accelerated. Active training programme to accelerate the company’s results, “Learning by doing approach”. QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 17 7.2 Management of measuring equipment All monitoring and measuring equipment at ERIKS have identification. The need for calibration is determined for all monitoring and measuring equipment to prove the conformity of the product with the set requirements. Weighing and measuring equipment that are used to indicate a product’s accuracy are not calibrated. The practical execution of calibration is laid down in a calibration procedure. Monitoring and measuring is only carried out by qualified employees. If computer software forms part of the monitoring and measuring equipment, its capacity to meet the intended application, before use. 18 QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 8. Environmental and energy management ERIKS strives to offset the effects of its activities on the environment. We feel responsible and realise that we have a clear role to make our industry more sustainable. Every year, we set objectives for waste separation and the reduction of energy, water and transport use. 8.1 Environmental aspects register The identification and evaluation of environmental aspects is included in a so-called environmental aspects register. If an activity has been changed or added, a risk assessment is carried out whether the register needs to be updated. This is to ensure that the most important environmental aspects are taken into account when the management system is set up, implemented and maintained. Objectives and plans are drawn up every year. 8.2Communication A communication table has been drawn up to ensure that stakeholders are swiftly and adequately informed about environmental aspects. 8.3 Emergency plan An emergency plan has been drawn up to identify and respond to emergency situations. Exercises are held regularly to test whether emergency are adequately handled, including environmental emergencies. QUALITY, SAFETY AND SUSTAINABILITY POLICY AND PRINCIPLES ERIKS 19 www.eriks.com
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