Journal of Energy Chemistry 23(2014)331–337 Preparation and characterization of Ti0.7Sn0.3O2 as catalyst support for oxygen reduction reaction Yuan Gaoa,b , Ming Houa∗ , Zhigang Shaoa∗ , Changkun Zhanga,b , Xiaoping Qina , Baolian Yia a. Fuel Cell System and Engineering Laboratory, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, Liaoning, China; b. Graduate School of Chinese Academy of Sciences, Beijing 100049, China [ Manuscript received November 29, 2013; revised March 3, 2014 ] Abstract Sn-doped TiO2 nanoparticles with high surface area of 125.7 m2 ·g−1 are synthesized via a simple one-step hydrothermal method and explored as the cathode catalyst support for proton exchange membrane fuel cells. The synthesized support materials are studied by X-ray diffraction analysis, energy dispersive X-ray spectroscopy and transmission electron microscopy. It is found that the conductivity has been greatly improved by the addition of 30 mol% Sn and Pt nanoparticles are well dispersed on Ti0.7 Sn0.3 O2 support with an average size of 2.44 nm. Electrochemical studies show that the Ti0.7 Sn0.3 O2 nanoparticles have excellent electrochemical stability under a high potential compared to Vulcan XC-72. The as-synthesized Pt/Ti0.7Sn0.3 O2 exhibits high and stable electrocatalytic activity for the oxygen reduction reaction. The Pt/Ti0.7 Sn0.3 O2 catalyst reserves most of its electrochemically active surface area (ECA), and its half wave potential difference is 11 mV, which is lower than that of Pt/XC-72 (36 mV) under 10 h potential hold at 1.4 V vs. NHE. In addition, the ECA degradation of Pt/Ti0.7 Sn0.3 O2 is 1.9 times lower than commercial Pt/XC-72 under 500 potential cycles between 0.6 V and 1.2 V vs. NHE. Therefore, the as synthesized Pt/Ti0.7 Sn0.3 O2 can be considered as a promising alternative cathode catalyst for proton exchange membrane fuel cells. Key words tin; titanium oxide; support; durability; proton exchange membrane fuel cells 1. Introduction Proton exchange membrane fuel cells (PEMFCs) are gaining great attention as clean and energy efficient power sources due to their high efficiency, and high energy density as well as low to zero emissions [1−4]. Unfortunately, there are several factors that affect the durability of PEMFCs, such as Pt particle dissolution and sintering, carbon support corrosion, and membrane thinning [5−10]. One of the major challenges lies in the degradation caused by the corrosion (or oxidation) of carbon support [10,11]. Regarding the carbon supported Pt catalyst, the most common support material at present is Vulcan XC-72. However, this carbon support material can be oxidized at high potentials during fuel cell operation [12−16]. Carbon corrosion could weaken the attachment of Pt particles to the support and decrease the electronic continuity of the catalyst layer. Moreover, the existence of Pt particles could also accelerate car- bon corrosion [17,18]. These effects would result in a rapid degradation of the Pt catalyst and thus shorten the lifetime of the PEMFCs. Therefore, it would be desirable to use more stable carbon-free support to improve the durability of the catalyst. Recently, many researches have been conducted to investigate the conducting metal oxides with high corrosionresistant properties as potential supports [19−24]. However, compared to carbon materials, these metal oxides couldn’t meet the requirements of support electron conductivity, chemical/electrochemical stability, and catalyst activity/stability. Among carbon-free support materials, titanium oxide (TiO2 ) has been tested as a promising catalyst support material due to its stability in PEMFCs as well as the features of inexpensiveness, no toxicity and commercial availability [25,26]. However, the conventional TiO2 material is not conductive enough to be a suitable catalyst support because the Ti is in its highest oxidation state. Nevertheless, TiO2 can be partially reduced [27,28] or doped with other metal cations [29−31], resulting in metallic or semiconducting ∗ Corresponding authors. Tel: +86-411-84379051; Fax: +86-411-84379185; E-mail: [email protected] (Ming Hou); Tel: +86-411-84379153; Fax: +86-411-84379185; E-mail: [email protected] (Zhigang Shao) This work was supported by the National High Technology Research and Development Program of China (863 Program, Grant No. 2013AA110201), the National Basic Research Program of China (973 Program, Grant No. 2012CB215500), and the National Natural Science Foundations of China (Grant No. 21203191). Copyright©2014, Dalian Institute of Chemical Physics, Chinese Academy of Sciences. All rights reserved. doi: 10.1016/S2095-4956(14)60155-8 332 Yuan Gao et al./ Journal of Energy Chemistry Vol. 23 No. 3 2014 behavior. In addition, as a catalyst support, TiO2 has low surface area. Recently, Subban et al. [29] used a facile sol-gel method to synthesize Ti0.7 W0.3 O2 nanoparticles with a high surface area of 230 m2 ·g−1 . The as-prepared Ti0.7 W0.3 O2 showed no evidence of decomposition in a Nafion solution for 3 weeks at 80 ◦ C. Importantly, the rates of hydrogen oxidation and oxygen reduction by Pt/Ti0.7 W0.3 O2 are comparable to those of commercial Pt/C. Ho et al. [30] also investigated the electrochemical stability of nanostructured Ti0.7 Mo0.3 O2 as the PEMFC cathode catalyst support, and found that Pt/Ti0.7 Mo0.3O2 had much higher corrosion resistance than commercial Pt/C and PtCo/C. Nb-doped TiO2 with different structures was synthesized by Wang’s group [31], and they found that the support conductivity plays an important role in enhancing catalyst mass activity. Hence, metaldoped TiO2 has the possibility of being both electrically conducting and kinetically stable under fuel cell conditions, assuming that the doping does not radically alter the chemical stability of the host lattice. In this study, we report a simple synthesis of Ti0.7 Sn0.3 O2 nanoparticles with large surface area and use Ti0.7 Sn0.3 O2 as the cathode catalyst support for oxygen reduction reaction in PEMFCs. Compared with the Pt/XC-72, the Pt/Ti0.7 Sn0.3 O2 catalyst shows excellent stability under both high potential hold and potential cycling, indicating its promising application for PEMFCs. 2. Experimental 2.1. Materials The materials used in the present work included tin (IV) tetrachloride penthydrated (SnCl4 ·5H2 O, AR), titanium (IV) tetrachloride (TiCl4 , AR), concentrated HCl (37 wt%), deionized water, hexachloroplatinic (IV) acid (H2 PtCl6 ·6H2 O, AR), ethylene glycol, sodium hydroxide, nitric acid (65 wt%), carbon black (Vulcan XC-72R), isopropyl alcohol and Nafionr solution (5 wt%, Alfa Aesar). 2.2. Synthesis of Ti0.7 Sn0.3 O2 support The TiO2 nanoparticles were synthesized by a simple onestep hydrothermal process [32]. The Sn-doped TiO2 nanoparticles were prepared by adding the stannic chloride (SnCl4 ) in the reaction solution. Typically, 0.425 g SnCl4 was dissolved in 100 mL of deionized water, then 0.311 mL TiCl4 and 2 mL 37 wt% HCl were added sequentially. The precursor solution was transferred to an autoclave and kept at 200 ◦ C for 2 h in an oven. The sample was collected by repeated centrifugation and washed with deionized water, then dried at 100 ◦ C for the electrochemical and textural analyses. 2.3. Synthesis of Pt/Ti0.7 Sn0.3 O2 catalyst Pt/Ti0.7 Sn0.3 O2 catalyst was prepared by a polyol-assisted reduction method. Typically, 50 mg Ti0.7 Sn0.3 O2 nanoparticles were suspended in 50 mL ethylene glycol solution, and an appropriate amount of H2 PtCl6 solution was added. Then the mixture was ultrasonicated for 30 min, followed by the addition of sodium hydroxide (0.8 mol/L) to adjust the pH to 11.0. The suspension was heated at 160 ◦ C for 1 h. When the reaction was complete, the sample was cooled and the pH of the final mixture was about 2.0 by the addition of nitric acid. After 24 h stirring, the precipitate was collected by repeated centrifugation and washed with ethanol and deionized water. The resulting Pt/Ti0.7 Sn0.3 O2 was dried at 60 ◦ C in a vacuum oven overnight. The Pt loading of the prepared Pt/Ti0.7 Sn0.3 O2 catalyst was 47.1 wt% according to the measurement of inductively coupled plasma atomic emission spectrometry (ICPAES). For comparison, Pt/XC-72 was also prepared by the same method. 2.4. Material characterizations X-ray diffraction (XRD) measurements were carried out using a Cu Kα source (PANalytical X’Pert PRO X-ray diffractometer) operated at 40 kV and 40 mA. The BrunauerEmmet-Teller (BET) area and pore size distribution were estimated using a QuadraSorb SI4 system. Transmission electron microscope (TEM) characterization was performed on a JEOL JEM-2000EX microscope. Elemental analysis was carried out on a JEOL 6360LV scanning electron microscopy equipped with an energy dispersive X-ray spectrometer (EDX). The conductivities of support materials were tested using fourpoint probe measuring system (Suzhou Jingge Electronic Co., China). 2.5. Electrochemical measurements All electrochemical measurements were conducted using a CHI730 electrochemical station. Pt foil and saturated calomel electrode (SCE) were employed as the counter and reference electrodes, respectively. All the potentials, however, are given versus the normal hydrogen electrode (NHE). Working electrode was prepared by coating appropriate amount of electrocatalyst and Nafionr on the glassy carbon electrode (d = 4 mm) according to the literature [4,33]. Catalyst ink was obtained by sonicating 5 mg catalyst, 10 µL of Nafionr solution (5 wt%, Alfa Aesar), 0.5 mL of isopropanol, and 1.99 mL of deionized water into homogeneous slurry. Then, 6.4 µL of the ink was transferred onto the glassy carbon electrode. All cyclic voltammetry (CV) measurements were profiled in 0.5 mol/L H2 SO4 solution deaerated with high purity N2 in the potential range of 0 V to 1.2 V at a scan rate of 50 mV·s−1 . The oxygen reduction curve was measured in oxygen saturated 0.5 mol/L H2 SO4 from 1.1 V to 0.2 V at 10 mV·s−1 with a rotating speed of 1600 rpm. A constant potential of 1.4 V and a potential cycling test from 0.6 V to 1.2 V were conducted to examine the electrochemical stability of the catalysts, respectively. The electrochemical active surface area (ECA) of catalysts was estimated according to the charge of hydrogen desorption after double-layer correc- Journal of Energy Chemistry Vol. 23 No. 3 2014 tion, assuming monolayer hydrogen adsorption on Pt surface (0.21 mC·cm−2 ). 333 peak at 39.9o and 46.2o attributed to the Pt [111] and [200] reflection, respectively. The broadening of two peaks indicates the small particle size of Pt. 3. Results and discussion 3.1. Structural characteristics Figure 1 shows the XRD patterns of Ti0.7 Sn0.3 O2 support material and Pt/Ti0.7 Sn0.3 O2 catalyst. All the diffraction peaks of the support material match well with the standard XRD pattern of Ti0.7 Sn0.3 O2 (JCPDS card No. 01−070−4405), and without peaks arising from impurity, such as TiO2 and SnO2 . The observed characteristic diffraction patterns at 2θ = 27.1o, 35.4o , 53.5o and 68.0o correspond to the planes of (100), (101), (211) and (301), respectively. EDX measurements indicated a Ti : Sn atomic ratio of 0.72 : 0.28, which agrees closely with the expected atomic ratio of 0.70 : 0.30 for Ti0.7 Sn0.3 O2 . The presence of metallic Pt for Pt/Ti0.7 Sn0.3 O2 catalyst is also clearly revealed by the Figure 1. XRD patterns of Ti0.7 Sn0.3 O2 support (1) and Pt/Ti0.7 Sn0.3 O2 catalyst (2) Figure 2. TEM images of Ti0.7 Sn0.3 O2 (a) and Pt/Ti0.7 Sn0.3 O2 (b) and corresponding particle size distribution histograms Figure 2 shows TEM images of the Ti0.7 Sn0.3 O2 and Pt/Ti0.7 Sn0.3 O2 sample. The TEM image (Figure 2a) shows that the Ti0.7 Sn0.3 O2 support material is composed of nanoparticles with an average diameter of around 5.67 nm. It can be seen in Figure 2(b) that Pt nanoparticles are well dispersed on the surface of Ti0.7 Sn0.3 O2 supports. The mean size of Pt particles is 2.44 nm according to statistical measurement of random chosen areas. The nitrogen sorption (adsorption and desorption) isotherm and the corresponding Barrett-Joyner-Halenda (BJH) pore size distribution of Ti0.7 Sn0.3 O2 are shown in Figure 3. The Ti0.7 Sn0.3 O2 support exhibits a typical type IV isotherm with a distinct hysteretic loop which is attributed to the presence of mesopores in the Ti0.7 Sn0.3 O2 . This fact is further confirmed by the pore size distribution curve showing pore size centered at 7 nm for the Ti0.7 Sn0.3 O2 support. The BET surface area of the Ti0.7 Sn0.3 O2 support synthesized in this study is found to be 125.7 m2 ·g−1 . Figure 3. Nitrogen adsorption/desorption isotherms of Ti0.7 Sn0.3 O2 support and corresponding BJH pore size distribution 334 Yuan Gao et al./ Journal of Energy Chemistry Vol. 23 No. 3 2014 3.2. Electrochemical properties The electronic conductivity of the Ti0.7 Sn0.3 O2 nanoparticles was measured as approximately 1.07×10−4 S·cm−1 , which is significant higher than that of the undoped TiO2 nanoparticles (1.42×10−7 S·cm−1 ). In order to investigate the improvement of electronic conductivity, the CV curves and polarization curves of Pt/TiO2 and Pt/Ti0.7 Sn0.3 O2 are shown in Figure 4. As can be seen in Figure 4(a) that the Pt/Ti0.7 Sn0.3 O2 exhibits clear peaks of the hydrogen adsorption/desorption, indicating that the Pt/Ti0.7 Sn0.3 O2 displays a higher electrochemical Pt surface area than Pt/TiO2 . In addition, the polarization curve results also show that the Pt/Ti0.7 Sn0.3 O2 catalyst has a more positive onset potential (1.0 V) than Pt/TiO2 (0.82 V), and thus Pt/Ti0.7 Sn0.3 O2 is more active than the Pt/TiO2 . These results are mainly due to high electronic conductivity of Ti0.7 Sn0.3 O2 support material compared to pure TiO2 support. Figure 4. (a) CV curves of Pt/TiO2 and Pt/Ti0.7 Sn0.3 O2 in nitrogen-purged 0.5 mol/L H2 SO4 at a scan rate of 50 mV·s−1 , (b) polarization curves for the ORR on Pt/TiO2 and Pt/Ti0.7 Sn0.3 O2 catalysts in oxygen-saturated 0.5 mol/L H2 SO4 at a scan rate of 10 mV·s−1 Figure 5. CV curves of (a) XC-72, Ti0.7 Sn0.3 O2 and (b) Pt/XC-72, Pt/Ti0.7 Sn0.3 O2 before and after 1.4 V oxidation; Polarization curves for the ORR on (c) Pt/XC-72 and (d) Pt/Ti0.7 Sn0.3 O2 before and after 1.4 V oxidation Journal of Energy Chemistry Vol. 23 No. 3 2014 The stabilities of Vulcan XC-72, Ti0.7 Sn0.3 O2 , Pt/XC72 and Pt/Ti0.7 Sn0.3 O2 were studied by a rotating disk electrode (RDE) in 0.5 mol/L H2 SO4 at an elevated potential. Figure 5(a) and 5(b) show the CV curves of Vulcan XC-72, Ti0.7 Sn0.3 O2 , Pt/XC-72 and Pt/Ti0.7 Sn0.3 O2 before and after oxidation treatment at 1.4 V. As seen in Figure 5(a), the carbon support shows a significant increase in the oxidation current after a potential hold at 1.4 V for only 1 h, suggesting that the severe carbon corrosion has occurred. In contrast, for Ti0.7 Sn0.3 O2 , only a negligible change in the CV is observed after a potential hold at 1.4 V for 10 h, indicating good 335 resistance towards oxidation when subjected to high potentials. It is observed in Figure 5(b) that Pt/Ti0.7 Sn0.3 O2 shows a similar electrochemical behavior to the Pt/XC-72, but the Pt/XC-72 exhibits a better electrocatalytic activity. It may be attributed to the fact that the electronic conductivity and specific surface area of commercial XC-72 are higher than those of Ti0.7 Sn0.3 O2 support. Generally, the difference between half wave potentials is a measure of the stabilities of catalysts for ORR. Hence, after the oxidation treatment at 1.4 V for 10 h, the ORR of Pt/XC-72 and Pt/Ti0.7 Sn0.3 O2 catalysts were tested in an oxygen-saturated solution, as shown Figure 6. CV curves of (a) Pt/XC-72 and (b) Pt/Ti0.7 Sn0.3 O2 under potential cycling between 0.6 V and 1.2 V; Normalized ECA (c) as a function of cycle numbers for Pt/XC-72 and Pt/Ti0.7 Sn0.3 O2 ; Polarization curves for the ORR on (d) Pt/XC-72 and (e) Pt/Ti0.7 Sn0.3 O2 under 500 potential cycles between 0.6 V and 1.2 V 336 Yuan Gao et al./ Journal of Energy Chemistry Vol. 23 No. 3 2014 in Figure 5(c) and 5(d). It is found that the half wave potential difference is 36 mV for Pt/XC-72. While for the Pt/Ti0.7 Sn0.3 O2 , only 11 mV difference in the polarization curves is observed, indicating good electrochemical stability when conducted at high potential. These results clearly indicate that the Ti0.7 Sn0.3 O2 support is more electrochemically stable than the conventional carbon supports. To further investigate the durability of catalysts, an accelerated corrosion method is also applied to investigate the behavior of the catalyst materials. Figure 6(a) and 6(b) show CV curves of the Pt/XC-72 and Pt/Ti0.7 Sn0.3 O2 during the continuous cycling between 0.6 V and 1.2 V for 500 cycles. The initial electrochemical active surface area (ECA) of Pt/Ti0.7 Sn0.3 O2 is 43.575 m2 ·g−1 , which is lower than that of Pt/XC-72 (66.877 m2 ·g−1 ). As mentioned, the low electronic conductivity of Ti0.7 Sn0.3 O2 maybe one of the effect factors on the ECA of Pt/Ti0.7 Sn0.3 O2 electrode. Both the catalysts exhibit a decrease in ECA with increased cycles. As can be seen from Figure 6(c), for Pt/XC-72 catalyst, the ECA retention is found to be only 26.45% after the 500 cycles, while that for the Pt/Ti0.7 Sn0.3 O2 catalyst maintains 62.2%, confirming its higher electrochemical stability than that of Pt/XC-72. Figure 6(d) and 6(e) show the polarization curves for the ORR on Pt/XC-72 and Pt/Ti0.7 Sn0.3 O2 catalysts under potential cycling between 0.6 V and 1.2 V for 500 cycles. As expected, the Pt/Ti0.7 Sn0.3 O2 catalyst has a similar onset potential (1.0 V) compared to the Pt/XC-72 (0.98 V), indicating the excellent electrocatalytic activity of the Pt/Ti0.7 Sn0.3 O2 catalyst toward the ORR. Furthermore, the half wave potential difference of the Pt/Ti0.7 Sn0.3 O2 catalyst (69 mV) after 500 cycles is smaller than that of the Pt/XC-72 (98 mV). The excellent electrocatalytic activity and electrochemical stability of Pt/Ti0.7 Sn0.3 O2 can be attributed to the small size and good dispersion of the Pt catalyst on the porous, conductive and stable Ti0.7 Sn0.3 O2 support that creates a large electrochemical Pt surface area, thereby resulting in an excellent durability. 4. Conclusions In this study, non-carbon Ti0.7 Sn0.3 O2 nanoparticles were successfully synthesized via a simple one-step hydrothermal method, and used as the catalyst support for oxygen reduction reaction. The as-synthesized Ti0.7 Sn0.3 O2 support with high specific surface area gives higher electronic conductivity and exhibits more excellent electrochemical stability against oxidation than Vulcan XC-72 does. Electrochemical studies show that the Pt/Ti0.7 Sn0.3 O2 is significantly more stable than Pt/XC-72. This work demonstrates that Sn-doped TiO2 has a promising future as the cathode catalyst support for proton exchange membrane fuel cells. Acknowledgements We gratefully acknowledge the financial support of this research by the National High Technology Research and Development Program of China (863 Program, Grant No. 2013AA110201), the Na- tional Basic Research Program of China (973 Program, Grant No. 2012CB215500), and the National Natural Science Foundations of China (Grant Nos. 21203191). References [1] Wilson M S, Gottesfeld S. J Electrochem Soc, 1992, 139: L28 [2] Wilson M S, Gottesfeld S. 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