Pig feed formulae: Sodium Calcium Phosphate versus Dicalcium Phosphate Andrés Donadeu González – Coviella Technical Manager GLOBAL FEED At Global Feed we have spent over 15 years producing and commercialising Iron Phosphates and Sulphate. In the last two years, we have also seen an increase in human and economic resources devoted to research into and development of Nutraceutical products, based on vegetable extracts with nutritional and anti-microbial activity, commercialised through our ADIBIO brand. In phosphate production, Global Feed was the first company in Spain to apply its own technology (Globalphos®), based on a direct reaction between phosphoric acid and a calcium source - a system that is respectful towards the environment as it generates no chemical waste. In the phosphate market field, Global Feed has begun to develop new Phosphates which nutritionally provide new possibilities in optimising feed formulae and include interesting nutrients. On these lines, a Sodium Calcium Phosphate (SOCALPHOS 20/5) has been developed whose nutritional values provide a high percentage of Digestible Phosphorus, in addition to Sodium, while consequently providing an Electrolyte Balance that is of great interest in current fowl and pig formulae. SOCALPHOS 20/5 Composition Total P Available P Ca Na P soluble in citrus P soluble in water Especies Digestibility Digestible P Electrolyte Balance Values 20,0% 18,0% 18,0% 5,0% >95% >45% PIGS FOWLS 84% 79% 17 15,8 2.180 mEq/kg In this publication, we reveal both the economic benefit (a notable difference) in feed formulae with SOCALPHOS 20/5 for lactating sows compared to Dicalcium Phosphate and what it provides in terms of other nutrients (Na & Electrolyte Balance) not normally supplied by the typical phosphates in use. The restrictions in the two formulae in terms of ingredients and nutrients are the same, the only difference is that SOCALPHOS 20/5 has a price of some €125/MT higher than dicalcium phosphate. With the two formulae - including a very similar Digestible Phosphorus provision cost per unit between the two phosphates - it can be seen that the different level of Digestibility of the phosphorus provided (72% compared to 84% with SOCALPHOS 20/5) determines the inclusion of each in the formula: some 23.5% less in SOCALPHOS 20/5. This difference in inclusion gives added value to SOCALPHOS 20/5 thanks to the reduction in Phosphorus excreted into the environment. www.globalfeed.es There is also a considerable decrease in Sodium Chloride inclusion between the two formulae (some 18% less with SOCALPHOS 20/5). This difference may also be of considerable interest to farms with briny water (high salt content), where an excess level of chlorides ingested may induce well-known problems in fowls and pigs: dirty eggs, softening of stools, etc. Company GlobalFeed Company GlobalFeed Formula 400 c: Lactating Sows w/ Dicalcium Phosphate Formula 400 c: Lactating Sows w/ Socalphos 20/20/5 Date 20/12/2016 Date 20/12/2016 Code Formula Price (Euros/Tm) 229,799 Ingredients Price Code Formula Price (Euros/Tm) 226,740 Ingredients 1466 Barley 48,545 154,00 1466 Barley 50,432 3208 154,00 Soy 47 17,101 363,60 2866 Bran 9/22 16,000 144,40 2866 Bran 9/22 13,000 144,40 3208 Soy 47 15,185 363,60 1287 Corn CAN 5,000 177,30 1287 Corn CAN 5,000 177,30 1301 Wheat CAN 5,000 166,30 1301 Wheat CAN 5,000 166,30 9248 Lard 2,518 780,00 9248 Lard 2,410 780,00 2991 Beet Pulp 1,161 170,00 9804 Calcium Carbonate 1,286 33,20 9804 Calcium Carbonate 1,027 33,20 2991 Beet Pulp 1,219 170,00 9373 Fat 3/5 1,000 712,10 9373 Fat 3/5 1,000 712,10 9241 Dicalcium Phosphate 0,960 400,00 9471 Socalphos 20/5 0,735 525,00 9246 Lysine 50 Liq. 0,506 805,00 9246 Lysine 50 Liq. 0,595 805,00 9260 Salt 0,493 58,00 9260 Salt 0,404 58,00 9394 Premix Sows 0.3% 0,300 3.560,00 9394 Premix Sows 0.3% 0,300 3.560,00 9348 Methionine OH 0,113 2.182,00 9348 Methionine OH 0,133 2.182,00 9239 L-Threonine 0,106 1.597,00 9239 L-Threonine 0,131 1.597,00 9430 Additive 0,160 8.690,00 9430 Additive 0,130 8.690,00 9437 Liquid Phytase 0,010 4.600,00 9437 Liquid Phytase 0,010 4.600,00 Solution 100,000 Solution Price 100,000 In the area of nutritional analysis for the two formulae, there is a clear lower cost across almost all restrictions when using SOCALPHOS 20/5 compared to dicalcium phosphate, which strongly and collectively impacts on the final savings between the two formulae. As noted above, in the matter of Digestible Phosphorus, the explanation lies in the difference in Digestibility between the phosphates and the amount provided per kilo of product, even when the cost per unit of Digestible P is very similar. Company GlobalFeed Company GlobalFeed Formula 400 c: Lactating Sows w/ Dicalcium Phosphate Formula 400 c: Lactating Sows w/ Socalphos 20/20/5 Date 20/12/2016 Date 20/12/2016 Formula Price (Euros/Tm) 229,799 Nutrient Value Weight 100,000 Moisture 10,437 Gross Protein 17,559 Gross Fat 5,525 Formula Price (Euros/Tm) 226,740 Minimum Maximum Restrn. Cost Nutrient Value Weight 100,000 100,000 Moisture 10,446 17,000 18,000 Gross Protein 17,000 17,000 18,000 4,000 8,000 Gross Fat 5,421 4,000 8,000 100,000 100,000 -0,017 Minimum Maximum Restrn. Cost 100,000 100,000 -0,016 100,000 0,051 ADF 6,456 6,000 100,000 ADF 6,468 6,000 100,000 NDF 18,002 18,000 100,000 NDF 18,182 18,000 100,000 Starch 45,000 45,000 Starch 45,000 45,000 Ash 5,385 100,000 Ash 5,316 100,000 Calcium Total P 0,900 0,758 0,900 0,680 1,100 100,000 0,053 Calcium Total P 0,900 0,731 0,900 0,680 1,100 100,000 0,053 Dig Pork Phosph. Phytic P 0,350 0,337 0,350 100,000 100,000 0,353 Dig Pork Phosph. Phytic P 0,350 0,333 0,350 100,000 100,000 0,326 -0,002 -0,009 In Sow (Mcal/Kg) 2.350 2.350 100,000 1,244 In Sow (Mcal/Kg) 2.350 2.350 100,000 1,226 Dig Pork Lysine 0,950 0,950 100,000 0,165 Dig Pork Lysine 0,950 0,950 100,000 0,101 Met Dig Pork 0,315 0,285 100,000 Met Dig Pork 0,322 0,285 100,000 Met+Cys Dig Pork 0,570 0,570 100,000 0,269 Met+Cys Dig Pork 0,570 0,570 100,000 0,234 Treo Dig Pork 0,608 0,608 100,000 0,152 Treo Dig Pork 0,608 0,608 100,000 0,113 Trypt Dig Pork 0,181 0,171 100,000 Trypt Dig Pork 0,173 0,171 100,000 Potassium 0,838 Potassium 0,808 Sodium 0,200 0,200 0,300 Sodium 0,200 0,200 0,300 Chlorine 0,359 0,150 100,000 Chlorine 0,304 0,150 100,000 Chlorides ELECTROLYTE BALANCE 1,100 0,578 0,400 0,800 200,000 200,000 1.000,000 www.globalfeed.es 0,078 Chlorides 0,003 ELECTROLYTE BALANCE 1,100 0,498 0,400 0,800 207,705 200,000 1.000,000 0,059 0,003 Examining Sodium and Electrolyte Balance (EB) more in depth, when using SOCALPHOS 20/5 compared to the Dicalcium, we can see that each of the nutrients achieve the levels required per the provision of all the raw materials used in the two formulae. The case of Na shows, through an analysis of this nutrient provided by each raw material highlighted below, that in the Dicalcium formula, 90% of the Na required comes from salt. Compare this with the approximately 73% with the SOCALPHOS 20/5 formula. The Na levels achieved in the two formulae both lie within the MIN values necessary. The Dicalcium formula, where 90% of the Na required comes from salt, means the Chloride level will also be much above the formula with SOCALPHOS 20/5. Thus, having checked the Chloride levels in the two formulae, while both lie within the established MIN and MAX thresholds, there is a reduction from 0.578% to 0.493% in the SOCALPHOS 20/5 formula. This gives the formula with SOCALPHOS 20/5 a greater digestive stability margin in the challenging situations occasionally encountered by farms. Company Formula Date GlobalFeed 400 c: Lactating Sows w/ Dicalcium Phosphate 20/12/2016 Formula Price (Euros/Tm) 229,799 Nutrient SODIUM Raw material % in solution MP Nutren Contrib. Barley 48,545 0,010 0,004 Soy 47 17,101 0,020 0,003 Bran 9/22 16,000 0,020 0,003 Corn CAN 5,000 0,010 0,000 Wheat CAN 5,000 0,011 0,000 Lard 2,518 Beet Pulp 1,161 0,150 0,001 Calcium Carbonate 1,027 0,060 0,000 Fat 3/5 1,000 Dicalcium Phosphate 0,960 0,100 0,000 Lysine 50 Liq. 0,506 0,070 0,000 Salt 0,493 36,600 0,180 Premix Sows 0.3% 0,300 Methionine OH 0,113 L-Threonine 0,106 Additive 0,160 3,380 0,003 Liquid Phytase 0,010 0,200 Company Formula Date % 2,42 1,71 1,60 0,25 0,27 0,87 0,30 0,47 0,17 90,21 1,69 100,00 GlobalFeed 400 c: Lactating Sows w/ Socalphos 20/20/5 20/12/2016 Formula Price (Euros/Tm) 226,740 Nutrient SODIUM Raw material % in solution MP Nutren Contrib. Barley 50,432 0,010 0,005 Bran 9/22 16,000 0,020 0,003 Soy 47 15,155 0,020 0,003 Corn CAN 5,000 0,010 0,000 Wheat CAN 5,000 0,011 0,000 Lard 2,410 Calcium Carbonate 1,286 0,060 0,000 Beet Pulp 1,219 0,150 0,001 Fat 3/5 1,000 Socalphos 20/5 0,735 0,100 0,000 Lysine 50 Liq. 0,595 0,070 0,000 Salt 0,404 36,600 0,180 Premix Sows 0.3% 0,300 Methionine OH 0,133 L-Threonine 0,131 Additive 0,160 3,380 0,003 Liquid Phytase 0,010 0,200 % 2,52 1,60 1,51 0,25 0,27 0,38 0,91 18,37 0,20 72,86 1,69 100,00 In the area of EB, an analysis of the provision of this nutrient through the raw materials used in each of the two formulae shows that the MIN level required in the formula is achieved with the Dicalcium, while the formula with SOCALPHOS 20/5 more than fulfils the MIN level (thus without restriction costs) with a slightly higher value. The positive effect of high EB requirements in the formulae for Fowls and Pigs are well known through production results, with improved feeding efficiency. The EB provision from each of the raw materials has also been assessed in databases and nutritional matrices; in all cases, these were calculated based on Na, K and Cl levels, per the Mongin equation (1981). Although all the raw materials which could supply EB are given values, these are not frequently evaluated or contrasted, and in a few cases - such as fishmeal, for example - they are the reason for rejection or restricted use when brought into the factory. Performing the same analysis undertaken previously with Na on the EB levels from each of the raw materials in the two formulae, we can see that the major difference lies in the percentage of soy included - one of the highest EB values among all the ingredients. Thus, in the Dicalcium formula, Soy raises inclusion by nearly 2% compared to the formula with SOCALPHOS 20/5 to achieve the MIN EB level required, where the basis of the formula with Soy, justification and interest lie principally in the level and quality of the Protein and Amino Acids that it can add to the feed, not its level of EB - high or not. The availability of SOCALPHOS 20/5 in the formula ensures a guaranteed measurable Na (and, therefore, EB) source linked to its key provision of Digestible Phosphorus. This quality indi- www.globalfeed.es rectly optimises the inclusion of the remaining raw materials to provide the nutritional values for which they are known, and not for their EB values. Company Formula Date GlobalFeed 400 c: Lactating Sows w/ Dicalcium Phosphate 20/12/2016 Formula Price (Euros/Tm) 229,799 Nutrient ELECTROLYTE BALANCE % in solution MP Nutren Contrib. Raw material Barley 48,545 96,339 46,768 Soy 47 17,101 534,472 91,400 Bran 9/22 16,000 324,238 51,878 Corn CAN 5,000 76,934 3,846 Wheat CAN 5,000 84,458 4,222 Lard 2,518 Beet Pulp 1,161 151,144 1,755 Calcium Carbonate 1,027 40,915 0,420 Fat 3/5 1,000 Dicalcium Phosphate 0,960 62,902 0,603 Lysine 50 Liq. 0,506 18,877 0,100 Salt 0,493 -159,019 -0,783 Premix Sows 0.3% 0,300 Methionine OH 0,113 L-Threonine 0,106 Additive 0,160 -212,138 -0,212 Liquid Phytase 0,010 200,000 % 23,38 45,70 25,93 1,92 2,11 0,87 0,21 0,30 0,05 -0,39 -0,10 100,00 Company GlobalFeed Formula 400 c: Lactating Sows w/ Socalphos 20/20/5 Date 20/12/2016 Formula Price (Euros/Tm) 226,740 Nutrient ELECTROLYTE BALANCE Raw material % in solution MP Nutren Contrib. Barley 50,432 96,339 48,682 Bran 9/22 16,000 324,238 51,878 Soy 47 15,155 534,472 81,178 Corn CAN 5,000 76,934 3,846 Wheat CAN 5,000 84,458 4,222 Lard 2,410 Calcium Carbonate 1,286 40,915 0,526 Beet Pulp 1,219 151,144 1,842 Fat 3/5 1,000 Socalphos 20/5 0,735 2.186,421 16,070 Lysine 50 Liq. 0,595 18,877 0,118 0,404 -159,019 -0,642 Salt Premix Sows 0.3% 0,300 Methionine OH 0,133 L-Threonine 0,131 Additive 0,160 -212,138 -0,212 Liquid Phytase 0,010 207,705 % 23,51 25,06 39,22 1,65 2,04 0,24 0,87 7,73 0,05 -0,30 -0,10 100,00 The formula evaluated in this study using Dicalcium can be optimised at a similar cost to the formula with SOCALPHOS 20/5 with the inclusion of a raw material not previously considered (Sodium Bicarbonate), with the problems this raises: an extra raw material in the formula, in the procurement logistics, to be handled in the factory, etc. Conclusions about the use of SOCALPHOS 20/5 compared to DICALCIUM PHOSPHATE (DCP) • SCP 20/5 provides a greater quantity of digestible P/kilo of product, so a lesser quantity is needed in the formula to fulfil the MIN requirements necessary. A consequence of this is more space to optimise the remaining raw materials with other nutrients and reduce the level of Phosphorus excreted into the environment. • SCP 20/5 provides Na in a quantity that is measurable and guaranteed. As this is linked to its provision of Digestible P, it is the most economic Na source compared to other raw materials. • Equally, the high EB provision, for the same reasons as noted for the link with Digestible P, makes it the most economic source of this nutrient and prevents the remaining raw materials from being adjusted in the optimisation of the formula by a collection of nutrients (Na, K and Cl) which present great variability and do not cleave to the primary interest in the formula. • Using SCP 20/5 enables Salt inclusion to be minimised, down at or close to the Chloride restriction threshold, minimising the risks where required. • In many formulae, SCP 20/5 ensures another raw material (Sodium Bicarbonate) is not used or is only present in a much reduced quantity, meaning SCP 20/5 is always a more economic source of Na and EB. www.globalfeed.es
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