Journal of Crystal Growth 240 (2002) 6–13 Calculated strain energy of hexagonal epitaxial thin films Jianyun Shena,b,*, Steven Johnstona, Shunli Shangb, Timothy Andersona a University of Florida, Department of Chemical Engineering, Gainesville, FL 32611-6005, USA b Research Institute for Non-ferrous Metals of Beijing, 100088 Beijing, China Received 21 June 2001; accepted 21 November 2001 Communicated by C.R. Abernathy Abstract Generalized formulae for the strain energy of hexagonal thin films on both hexagonal and rhombohedral substrates have been developed. These formulae require knowledge of the elastic stiffness coefficients and the lattice parameters of the film and only the lattice parameters of the substrate. Example calculations of the strain energy present in the strained film-substrate material combinations GaN/Al2O3 and GaN/LiGaO2 are presented for different film crystallographic directions and rotation with respect to the substrate. Finally, phase equilibrium calculations are performed for the Ga–N binary system which show the substantial influence of strain energy on equilibrium in the system. r 2002 Elsevier Science B.V. All rights reserved. PACS: 82.60.Hc; 82.60.s; 64.; 82.20.Wt Keywords: A1. Phase diagrams; B1. Gallium compounds; B1. Nitrides 1. Introduction The increased interest in heteroepitaxy of semiconductor films has motivated the development of a reliable method to calculate the strain energy produced by the mismatch between the epitaxial growth layer and the underlying substrate. Lattice mismatch as well as the subsequent strain can have significant influence on the extent of dislocation generation, the morphological, electrical, and optical properties, and the phase equilibrium behavior of the growth layer. While *Corresponding author. Department of Chemical Engineering, University of Florida, Gainesville, FL 32611-6005, USA. Tel.: +1-352-392-2420; fax: +1-352-392-9513. E-mail address: [email protected]fl.edu (J. Shen). cubic film/cubic substrate combinations have been analyzed previously [1], systems involving hexagonally oriented material as either the film or substrate have not been thoroughly investigated to date. Examples of important semiconductor materials that exist in the hexagonal crystal structure include the wide band gap compound semiconductors GaN, SiC, BN and many II–VI semiconductors such as CdS. These materials are promising candidates for use in optoelectronic applications including visible and ultraviolet emitters, high power–high temperature electronics, and in the case of cBN as an abrasive [2,3]. The lack of large area bulk crystals for most of these hexagonal compounds has necessitated the use of alternative substrates with different lattice parameters and thermal expansion coefficients. 0022-0248/02/$ - see front matter r 2002 Elsevier Science B.V. All rights reserved. PII: S 0 0 2 2 - 0 2 4 8 ( 0 1 ) 0 2 2 0 9 - 6 J. Shen et al. / Journal of Crystal Growth 240 (2002) 6–13 Furthermore, device applications often require alloying that introduces additional stress in the film. As an example, alloying GaN with InN to lower the band gap energy increases the value of the lattice parameter. The strain energy stored in a film grown on a mismatched substrate increases the Gibbs energy of the material. This strain energy contribution modifies such equilibrium quantities as melting temperature, vapor pressure, and miscibility limits. While the growth of hexagonal materials has been extensively studied experimentally, quantitative calculation of the inherent strain energy has not been fully performed [4]. Furthermore, the effect of the strain energy on the resulting equilibrium has not been addressed. In this work elastic compliance equations are developed and their relationship to the overall strain energy of a hexagonally oriented film and substrate are presented. These general relations are then applied to the growth of GaN on different substrates. 2. Analysis The development of the general equations necessary to calculate the strain energy of a hexagonal film on either a hexagonal or rhombohedral substrate is presented in this section. The general form of strain energy for an elastic body can be written as U¼ 1 2ð sx ex þ sy ey þ sz ez þ txy gxy þ tyz gyz þ tzx gzx Þ; ð1Þ where U is the strain energy per unit volume, sx ; sy and sz are the normal stresses, txy tyz and tzx are the shear stresses, ex ; ey and ez are the normal strains, and gxy ; gyz and gzx are the shear strains. Generally only the normal strain and stress in two perpendicular axes are considered to be produced as a result of lattice mismatch in epitaxial growth. Hook’s law can be written as ex ¼ s011 sx þ s012 sy ; ð2Þ ey ¼ s022 sy þ s012 sx ; ð3Þ s0ij where are the elastic compliances of the plane of interest. These values can be obtained from the 7 fourth-rank transform of the sij values in the principle plane. The fourth-rank transform of the sij values in the principle plane is 3 X 3 X 3 X 3 X s0ijkl ¼ aim ajn akp alq smnpq ; ð4Þ m¼1 n¼1 p¼1 q¼1 where aim ; ajn ; akp ; and alq are the direction cosines of the axes of the plane studied with respect to those of the principle plane. It should be noted that sij is actually the reduced representation of the fourth tensor sijkl according to Voigt’s notation [5]. In the case where the elastic compliances are unknown but the elastic stiffness coefficients, cij ; are available, the sij values can be calculated from cij since the matrix of sij and that cij are mutually inverted. The matrix of sij for the hexagonal crystal lattice is given by Lekhnitskii [5] as: 3 2 s11 s12 s13 0 0 0 7 6 7 6 s12 s11 s13 0 0 0 7 6 7 6s 0 0 7 6 13 s13 s33 0 7 6 7 6 0 0 0 s 0 0 44 7 6 7 6 0 0 0 0 s44 0 5 4 0 0 0 0 0 2ðs11 s12 Þ For the hexagonal lattice, the elastic compliances in the plane of interest can be written as s011 ¼ ð1 l32 Þ2 s11 þ l34 s33 þ l32 ð1 l32 Þð2s13 þ s44 Þ; ð5Þ s012 ¼ s11 ðl1 m1 l2 m2 Þ2 þ s12 ðl1 m2 l2 m1 Þ2 þ s13 ½ð1 l32 Þm23 þ l32 ð1 m23 Þ þ s33 l32 m23 þ s44 l3 m3 ðl2 m2 l1 m1 Þ: ð6Þ s022 ¼ ð1 m23 Þ2 s11 þ m43 s33 þ m23 ð1 m23 Þð2s13 þ s44 Þ; ð7Þ where l1 ; l2 and l3 are the direction cosines of the x0 axis of the plane studied with respect to the x; y; and z axes of the principle plane. Similarly m1 ; m2 ; and m3 are that of y0 axis. The relationship between sij and cij in the principle plane can be written as s11 ¼ c11 c33 c213 ; ðc11 c12 Þðc11 c33 þ c12 c33 2c213 Þ ð8Þ J. Shen et al. / Journal of Crystal Growth 240 (2002) 6–13 8 s12 ¼ c213 c12 c33 ; ðc11 c12 Þðc11 c33 þ c12 c33 2c213 Þ s13 ¼ c13 ; c11 c33 þ c12 c33 2c213 ð10Þ s33 ¼ c11 þ c12 ; c11 c33 þ c12 c33 2c213 ð11Þ s44 ¼ 1 : c44 ð12Þ ð9Þ Once these relationships are known calculation of a meaningful elastic energy term can made. Two different planes of film growth were considered, the (0 0 0 1) basal plane and the (1 0 1% 0) prism plane (see Fig. 1). Since the (0 0 0 1) basal plane of a hexagonal crystal is isotropic, the x and y axes can be chosen coincident with those of the principle plane. Therefore, ex ¼ s11 sx þ s12 sy ; ð13Þ ey ¼ s22 sy þ s12 sx : ð14Þ For a growth on the (0 0 0 1) basal plane there are two possible film/substrate crystallographic relationships. The first one occurs when the planes of film growth and the underlying substrate are both hexagonal. The second one is when either the film growth plane or the substrate is not hexagonal (e.g., zincblende, rhombohedral). Each case was analyzed. 5.185 Å [0001] a3 [1010] (1010) -a1 -a2 a2 [1210] [1210] a1 where a and a0 are the lattice parameters of the growth layer and the substrate in the basal plane, respectively. Using Eqs. (13) and (14), the normal stresses to the film/substrate interface can then be written as 1 a a0 s x ¼ sy ¼ : ð16Þ s11 þ s12 a0 Thus from Eq. (1) the strain energy per unit volume is simply 1 a a0 2 : ð17Þ U¼ s11 þ s12 a0 In the second case, when either the growth layer or substrate is not hexagonal, the strain in the x and y directions will not be equal (ex aey ) as a result of the departure from symmetry. From Eq. (13) and (14), the following relations are evident: s11 ex s12 ey rx ¼ 2 ; ð18Þ s11 s212 ry ¼ -a3 Fig. 1. Basal plane (0 0 0 1) and prism plane (1 0 1% 0) of a hexagonal crystal. The [1% 0 1 0] direction is parallel to the lower basal plane. s11 ey s12 ex s211 s212 ð19Þ with a resulting strain energy expression of U¼ 3.189 Å (0001) When both the film and substrate are hexagonal and the basal plane of each is used in deposition, the strain in the x and y directions are equal as required by symmetry and can be written as a a0 ex ¼ ey ¼ ; ð15Þ a0 s11 ðe2x þ e2y Þ 2ex ey s12 2ðs211 s212 Þ : ð20Þ Deposition on the [1 0 1% 0] prism plane in the [1% 2 1% 0] and [0 0 0 1] directions (defined as x0 and y0 direction of the plane studied as shown in Fig. 1) was also considered. On this plane the direction cosines of the x0 and y0 axes are l1 ¼ 0; l2 ¼ 1; l3 ¼ 0; m1 ¼ 0; m2 ¼ 0; and m3 ¼ 1: Therefore the elastic compliances can be transformed from the plane of interest to the principle plane using s011 ¼ s11 ; ð21Þ s012 ¼ s13 ; ð22Þ s022 ¼ s33 ; ð23Þ J. Shen et al. / Journal of Crystal Growth 240 (2002) 6–13 9 The strains in the [1% 2 1% 0] and [0 0 0 1] directions are thus Table 1 ( of GaN, Al2O3, and LiGaO2 Lattice constant (A) ex0 ¼ sx0 s011 þ sy0 s012 ¼ sx0 s11 þ sy0 s13 ; ð24Þ Material a b c ey0 ¼ sy0 s022 þ sx0 s012 ¼ sy0 s33 þ sx0 s13 ð25Þ and the normal stresses are ex0 s33 ey0 s13 rx 0 ¼ ; s11 s33 s213 GaN (wurtzite) Al2O3 (wurtzite) LiGaO2 (orthorhombic) 3.189 4.758 5.402 F F 6.372 5.185 12.991 5.007 ð26Þ ry 0 ¼ ey0 s11 ex0 s13 : s11 s33 s213 ð27Þ cij (Gpa) It directly follows as before that the strain energy per unit volume is: U¼ e2x0 s33 þ e2y0 s11 2ex0 ey0 s13 2ðs11 s33 s213 Þ : ð28Þ If a hexagonal lattice structured film with lattice parameters a and c is grown with its prism plane on a rectangular face of a substrate with lattice parameters a0 and c0 ; then the system’s strain is ex0 ¼ ða a0 Þ=a0 ; ey0 ¼ ðc c0 Þ=c0 ; and its resulting strain energy is U¼ Table 2 Elastic stiffness coefficients cij and compliances sij of GaN ða a0 =a0 Þ2 s33 þ ðc c0 =c0 Þ2 s11 2ðs11 s33 s213 Þ 2ða a0 =a0 Þðc c0 =c0 Þs13 : 2ðs11 s33 s213 Þ ð29Þ Eq. (29) is general and can thus be used for all the other prism planes as well as ‘‘internal’’ planes such as (1 2% 1 0) because of the isotropic nature of the basal plane. 3. Lattice mismatch and strain energy calculation Three independent sets of calculations were performed to demonstrate the strain energy calculation of a GaN film grown on Al2O3 and LiGaO2 substrates, using the fundamental data provided in Tables 1 and 2 [6]. Table 3 summarizes the strain energy calculated for three different film/ substrate orientations and their corresponding lattice mismatches. From both Eqs. (17), (20) and (29) and the data in Table 3, it is clear that an increase in the lattice mismatch increases the system’s strain energy. c11 374 c12 106 c13 70 c33 379 c44 101 sij (1/GPa) s11 s12 s13 s33 s44 0.00297 0.00077 0.00041 0.00279 0.00990 The minimum lattice mismatch in the GaN/ Al2O3 system occurs when the GaN film is rotated 301 with respect to the sapphire substrate so that the (0 0 0 1)8(0 0 0 1), [1% 0 1 0]8[1 2% 1 0] GaN/Al2O3 interface is formed and a 3:1 film/substrate unit cell ratio is used. For instance, the lattice mismatch for no rotation and 301 rotation with a 3:1 GaN/ Al2O3 unit cell ratio are 33% and 16.1%, respectively. Rotation of GaN films on Al2O3 has been observed experimentally [7] and is illustrated in Fig. 2. The strain energy of the 16.1% mismatched system is 11.755 GPa or 161.49 kJ/mol. Of course these values of lattice mismatch exceeds the limits to maintain elastic deformation in the growth layer. Therefore, experimentally, a relaxation of the strain energy by large-scale dislocation formation would be inevitable without the use of a buffer layer (typically GaN or AlN). Consistent with experimental results and a recent set of calculations we have performed it is energetically favorable for the majority of the stress in the GaN/Al2O3 system to be compensated by dislocation formation with approximately a 2% residual strain remaining at the interface [8]. Deposition of the (0 0 0 1)8(0 0 1), [1% 2 1% 0]8[0 1 0] GaN/LiGaO2 system (Fig. 3) is an attractive alternative due to its lower mismatch [9]. LiGaO2 has an orthorhombic structure consisting of an alternate stacking of a two-dimensional array J. Shen et al. / Journal of Crystal Growth 240 (2002) 6–13 10 Table 3 Strain energy produced by lattice mismatch Growth layer/substrate Growth orientation (0 0 0 1)8(0 0 0 1) [1% 0 1 0]8[1 2% 1 0] (0 0 0 1)8(0 0 1), [1% 2 1% 0]8[0 1 0] (1 2% 1 0)8(0 1 0) [1 0 1% 0]8[1 0 0] w-GaN / w-Al2O3 w-GaN /o-LiGaO2 w-GaN /o-LiGaO2 GaN Al2O3 [1010] of GaN Lattice mismatch (%) Strain energy ex ey GPa kJ/mol 16.1 2.25 2.25 F 0.09 3.56 11.76 0.094 0.36 161.5 1.3 4.9 pffiffiffi tion, the normal strains are ex ¼ ð 3 3:189 5:402Þ=5:402 ¼ 2:25% and ey ¼ ð2 3:189 6:372Þ=6:372 ¼ 0:09%: Thus the strain energy is reduced by Eq. (20) to 0.094 GPa or 1.29 kJ/mol. Another possible film/substrate orientation for prism plane growth is the (1 2% 1 0)8(0 1 0), [1 0 1% 0]8[1 0 0] GaN/LiGaO2 system (Fig. 4). The normal strains pffiffiffi for this material combination are then ex ¼ ð 3 3:189 5:402Þ=5:402 ¼ 2:25% and ey ¼ ð5:185 5:007Þ=5:007 ¼ 3:56%: The strain energy for this orientation is then calculated using Eq. (29) to be 0.359 GPa or 4.94 kJ/mol. [1210] of Al2O3 4. Results and discussion Fig. 2. Scheme for the deposition of the (0 0 0 1)8(0 0 0 1), [1% 0 1 0]8[1 2% 1 0] GaN/Al2O3 system. [1210] of GaN [010] of LiGaO2 Interfacial bond of Ga (or Li)-N; • Ga and Li from LiGaO 2, • N from GaN 3.136 Å 6.372 Å 3.189 Å GaN 3.186 Å 5.402 Å after deformation LiGaO2 before deformation Fig. 3. Scheme for the deposition of the (0 0 0 1)8(0 0 1), [1% 2 1% 0]8[0 1 0] GaN/LiGaO2 system. consisting of oxygen tetrahedra centered Ga and Li ions. Therefore the material has a wurtzitic superstructure with a small departure from hexagonal symmetry as a result of the need to accommodate metallic atoms of different size. When GaN is grown on LiGaO2 in this orienta- Thermodynamic equilibrium calculations were carried out on the strained Ga–N system to demonstrate the importance of strain energy on a system’s final equilibrium state. Thermochemical data for all species except for GaN(s) were taken from the ThermoCalc version K sub94 database [10]. The data for GaN(s) were reassessed by Davydov and Anderson [11]. Their results were incorporated. A strain energy term calculated from Eqs. (16), (21) or (29) was added to the value of G–Hser for GaN(s). The effect of strain energy on the strained Ga–N equilibrium binary system is shown in Figs. 5 and 6. Fig. 5 depicts equilibrium in the unstrained Ga– N heterogeneous system at 0.1 MPa and will be used as a reference for the strained GaN/LiGaO2 and GaN/Al2O3 equilibrium systems. Fig. 6 illustrates the effect of strain energy on the resulting Ga–N equilibrium. A decrease in the GaN thermodynamic stability (i.e., its melting point temperature) results from the addition of a positive term to the Gibbs energy expression of J. Shen et al. / Journal of Crystal Growth 240 (2002) 6–13 (1210) GaN 5.185 Å (1210) GaN / (010) LiGaO2 interface 11 3.189 Å a3 -a1 a2 -a2 LiGaO2 a1 [1010] -a3 Fig. 4. Scheme for the deposition of the (1 2% 1 0)8(0 1 0), [1 0 1% 0]8[1 0 0] GaN/LiGaO2 system. 3000 3000 Gas Gas 2500 Temperature (K) Temperature (K) 2500 2000 Liquid + Gas 1500 1055 K 1000 500 0 0.0 0.2 0.4 Liquid + Gas 1500 0 0.0 0.6 0.8 1.0 GaN + Gas GaN + Liquid 303K Ga + GaN 0.2 (a) N Mole Fraction 0.4 0.6 0.8 1.0 N Mole Fraction 1100 Fig. 5. T x diagram of the unstrained heterogeneous system Ga–N as a function of temperature and N mole fraction at 0.1 MPa. No Strain U = 1.29 kJ/mol U = 4.94 kJ/mol 1080 Temperature (K) GaN. As Fig. 6 shows, at a system pressure of 0.1 MPa the melting temperature of GaN decreases by 11 and 43 K with the addition of the strain energies associated with the (0 0 0 1)8(0 0 1), [1% 2 1% 0]8[0 1 0] GaN/LiGaO2 and (1 2% 1 0)8(0 1 0), [1 0 1% 0]8[1 0 0] GaN/LiGaO2 growth systems, respectively. The smaller change in the melting temperature corresponds to less strained GaN basal plane deposition (Fig. 3) while the larger melting temperature is represents GaN prism plane growth (Fig. 4). Due to the decrease in the GaN melting point temperature the liquid+gas 1055K 1000 500 GaN + Gas GaN + Liquid 303K Ga + GaN 2000 Liquid + Gas 1060 1055K 1044K 1040 GaN + Liquid GaN + Gas 1020 1012K 1000 0.0 (b) 0.2 0.4 0.6 0.8 1.0 N Mole Fraction Fig. 6. T x diagram of the strained heterogeneous system Ga–N on LiGaO2 at 0.1 MPa system pressure. (a) Overall diagram; (b) Zoomed view of change of melting point. J. Shen et al. / Journal of Crystal Growth 240 (2002) 6–13 12 stability domain will increase as the film/substrate strain energy is increased. However, since the strain energy only affects solid GaN there is no change in the dew point line. Furthermore, the GaN+liquid/GaN+gas as well as the GaN+ liquid/Ga+GaN equilibrium lines remain unchanged because the strain energy affects the GaN in both phases equally. Thus its impact on each phase cancels. It is desirable in most semiconductor deposition techniques including CVD, MOCVD, and MBE to have only solid and gas phases present. Thus, from a thermodynamic viewpoint, deposition of GaN on LiGaO2 at near atmospheric conditions must occur below 1012 or 1044 K (1055 K in the unstrained case) and Ga:N molar ratios less than unity. Fig. 7 shows the thermodynamic equilibrium deposition of GaN on Al2O3. A striking difference between Figs. 5 and 7 can be seen immediately. The strain energy of the GaN film deposited on Al2O3, 161.5 kJ/mol, is so large that it prevents GaN from being a stable solid equilibrium phase at any temperature or mole fraction. Other calculations revealed that the maximum allowable strain energy that would still result in a region of GaN stability is E89 kJ/mol. Hence the strain energy present when GaN is deposited on sapphire is over 80% too large for solid GaN stability. The phase diagrams shown in Fig. 7 are experimentally inaccurate because a high dislocation density would occur at this large of a lattice misfit which would significantly relax the strained growth layer. Therefore the phase diagram should be calculated by combining the strain and the dislocation energies with the Gibbs energy of GaN. This calculation will be published in our next paper. A general relationship between the decrease of the GaN melting point temperature and the lattice mismatch at 0.1 MPa system pressure is presented in Fig. 8. As shown in Fig. 5, the maximum possible change in the melting temperature, and thus the limit of GaN stability, is 752 K (1055– 303 K). Therefore, the maximum symmetric strain the Ga–N system can possess and still have solid GaN stability is when ex and ey equal 0.12. Elastic incorporation of this much lattice mismatch induced strain energy to enable epitaxial growth is unreasonable and would experimentally result in dislocation formation and strain relief. Changes in the GaN melting point temperature are evident even at lower film strain energy values characteristic of high quality films. 3000 Gas Temperature (K) 2500 2000 Liquid + Gas 1500 1000 500 303K Ga + Gas 0 0.0 0.2 0.4 0.6 0.8 1.0 N Mole Fraction Fig. 7. T x diagram of the strained heterogeneous system Ga–N on Al2O3 at 0.1 MPa system pressure. Fig. 8. Generalized T x diagram of the strained heterogeneous system Ga–N at 0.1 MPa system pressure. J. Shen et al. / Journal of Crystal Growth 240 (2002) 6–13 5. Conclusions A series of generalized equations have been developed from fundamental stress/strain principles to calculate the lattice mismatch induced strain energy of a hexagonal film on hexagonal and rhombohedral substrates. Addition of strain energies to the thermodynamic equilibrium calculations of the Ga–N phase diagram shows dramatic differences between the strained and unstrained cases. At 0.1 MPa system pressure the GaN melting point decreased 11 and 43 K depending on the film/substrate orientation when GaN was deposited on LiGaO2. Even more interesting was the disappearance of a thermodynamically stable GaN region when the strain energy arising from its deposition on Al2O3 was included. This contradicts what is observed experimentally. The dew point line and Ga melting point temperature lines were unchanged due to the canceling effect of the GaN in each adjacent deposition region. At equilibrium N2 partial pressures, deposition on LiGaO2 again decreased the GaN melting point temperature though a large GaN+liquid phase remained. The profound effect of strain energy in a lattice mismatched system indicates that the predicted equilibrium behavior of epitaxial thin films may differ greatly from that 13 of unstrained thermodynamic systems. These calculations suggest that strain energy has significant influence on both the experimental and equilibrium deposition processes of semiconductor materials. Further refinement of this model by the inclusion of dislocation and surface energy effects will be presented in a future paper. References [1] W.A. Brantly, J. Appl. Phys. 44 (1973) 534. [2] H. Amano, T. Asahi, I. Akasaki, Jpn. J. App. Phys. Lett. 28 (1990) L150. [3] S.N. Mohammad, A.A. Salvador, H. Morkoc, Proc. IEEE 83 (1995) 1306. [4] R. Thokala, J. Chaudhuri, Thin Solid Films 266 (1995) 189. [5] S.G. 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