THREE-DIMENSIONAL (3D) HOLLOW POLYMERIC MICROSTRUCTURES FOR SHEARPROTECTING CELL CONTAINERS WITHIN MICROFLUIDIC CHANNEL 1 Sung-Hoon Lee,1 Hye-Sung Cho,1 Chan-Ick Park,1 and Kahp-Yang Suh1 School of Mechanical and Aerospace Engineering and Institute of Advanced Machinery and Design, Seoul National University, Seoul 151-742, Korea. ABSTRACT We present a simple soft lithographic method to integrate highly optimized, polymeric cell containers within a microfluidic channel for cell docking and shear protection. The 3D hollow cell containers were generated by partial molding of polymethyl methacrylate (PMMA) through a solvent-assisted capillary molding technique. The molded polymeric microstructures were used to capture budding yeast cells, Saccharomyces cerevisiae, within microfluidic channel and the response of yeast cell was observed upon stimulation by the mating pheromone (α-factor) or high osmolarity (KCl) by monitoring the expression of green fluorescent protein (GFP) over time. KEYWORDS: Hollow microstructure, Cell container, Shear-protection INTRODUCTION The ability to capture living cells inside a microfluidic channel in a scalable, shear-protecting manner is important for the development of high-throughput cell screening and biological analysis. In microfluidic channel environments, the medium flows over the adhered or suspending cells while markedly influencing cell growth, cellular function, and viability regardless of the cell type [1]. It is therefore desirable to take shear damage into account when designing and fabricating microchannel or bioreactor. This study addresses a method of forming 3D bottle-shaped, hollow polymeric microstructures inside a microfluidic channel for potential shear-protecting cell containers. Figure 1. Schematic of fabricating 3D EXPERIMENTAL The fabrication of 3D hollow hollow polymer structures inside a micromicrostructure was performed by fluidic channel for shear-protecting cell partial molding technique based on solvent-assisted capillary force lithography [2]. Twelfth International Conference on Miniaturized Systems for Chemistry and Life Sciences October 12 - 16, 2008, San Diego, California, USA 978-0-9798064-1-4/µTAS2008/$20©2008CBMS 1129 This method typically consists of three steps: placing a patterned PDMS mold on the surface of a drop-dispensed polymer film (~20 ㎕), applying slight pressure (~ 10 g/ ㎠), and then allowing the mold to absorb solvent and the substrate remain undisturbed for a period of time until the structure solidifies after evaporation of the solvent. After forming hollow polymeric microstructures, the yeast cells were captured inside the structures under stationary conditions (sedimentation) and analyzed under a fluorescent microscope. The SEM images (bottom) show an example of hollow PMMA microstructure (Fig. 1a) and its cross-sectional view (Fig. 1b). RESULTS AND DISCUSSION A completely molded microstructure can be easily fabricated using a relatively high polymer concentration (> 10 wt% in toluene) or a large film thickness (~ > 8 ㎛), which is needed to facilitate mass transport from the substrate (Fig. 2a). In contrast, a bottle-shaped, hollow structure was formed for a relatively low concentration (< 10 wt% in toluene) or a small film thickness (~ < 750 nm). In this case, the polymer film under the void space of PDMS mold was nearly consumed as judged by the sharp boundary at the polymer/substrate interface (Fig. 2b). For fabricating 3D hollow microstructure, two conditions need to be satisfied: a PDMS mold should have a bottle-shaped geometry (slanted walls) with an acute angle at the corner. This geometry gives rise to the pinning of meniscus at the corner, thereby leading to progression of the liquid front without merging. In addiFigure 2. (a, b) Fabrication of completely tion, the polymer solution should have (a) and partially (b) molded cylindrical good affinity to both glass substrate PMMA microposts. (c-f) Control of strucand PDMS wall. This condition enture dimen-sion of pyramidal microposts sures fast capillary rise of the solution using different amount of polymer solualong the wall while preventing the tion: ~ 5 ㎕ in (c), ~ 10 ㎕ in (d), ~ 15 ㎕ formation of a uniformly curved mein (e), and ~ ~ 20 ㎕ in (f). niscus. To evaluate the shear-protecting ability, we measured changes in fluorescent intensities of the mating and high osmolarity signaling pathways for docked and nondocked cells, respectively. In triggering salt-responsive SH113 cells with 1M KCl, the fluorescence intensity of docked cells increased continuously, while that of nondocked cell decreased after 120 min (Fig. 3a). In the case of mating SH129 cells with 10 µM α-factor, the fluorescence intensity of docked cell was almost main- Twelfth International Conference on Miniaturized Systems for Chemistry and Life Sciences October 12 - 16, 2008, San Diego, California, USA 1130 tained at the initial level, while the fluorescence intensity of non-docked cell dropped drastically with a relatively short period of exposure time (Fig. 4b). Figure 3. (a) The cell responses triggered with high osmolarity. (b) The cell responses triggered with mating pheromone. (c) The change of normalized fluorescence intensities as a function of exposure time to medium flow when triggered with high osmolarity. (d) The change of normalized fluorescence intensities as a function of exposure time to medium flow with various dimensions (height/entra nce diameter)when triggered with mating pheromone. (e) Evaluation of shear-protecting ability of 3D hollow cell container. (f) Comparison of the shear protecting ability of 3D hollow cell container with that of vertical microwell. CONCLUSIONS In summary, we have presented a simple method for fabricating shear-protecting cell containers integrated within a microfluidic channel. It is envisioned that the microfabrication method presented here could serve as a simple, inexpensive way to fabricate microfluidic device for high throughput analysis of cells under different shear flows or other signaling cues with cell reservoirs of different geometry. ACKNOWLEDGEMENTS This work was supported by the Grant-in-Aid for Next-Generation New Technology Development Programs from the Korea Ministry of Knowledge Economy (No.10030046). This work was also supported by the Intelligent Microsystem Center (IMC; http://www.microsystem.re.kr), which carries out one of the 21st century's Frontier R&D Projects sponsored by the Korea Ministry of Knowledge Economy. REFERENCES [1] Glenn M. Walker, Henry C. Zeringue and David J. Beebe, “Microenvironment design considerations for cellular scale studies.” Lab Chip, 4, pp. 91-97 (2004). [2] Y. S. Kim, K. Y. Suh, and Hong H. Lee, “Fabrication of three-dimensional microstructures by soft molding.” Appl. Phys. Lett. 79, pp. 2285-2287 (2001). Twelfth International Conference on Miniaturized Systems for Chemistry and Life Sciences October 12 - 16, 2008, San Diego, California, USA 1131
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