Energie z biomasy VII. – odborný seminář Brno 2007 NEW TRENDS IN HYDROGEN PRODUCTION FROM BIOMASS Aleš Douček, Ondřej Prokeš, Daniel Tenkrát The main objective of this paper is to summarize technologies for hydrogen production from biomass. Thus following processes are described: catalytic steam reforming, biotechnological hydrogen production including dark fermentation and photofermentation and solar thermochemical hydrogen production. Transformation of biomass to hydrogen is discussed as the most efficient pathway to utilize it. Key words: hydrogen, biomass, thermochemical processes, biotechnological processes, bioethanol, biogas INTRODUCTION Because of oncoming fossil fuel depletion, attention is nowadays paid to alternative resources, especially renewables. Its major handicap is limited possibilities of utilization compared to current resources. Hydrogen, owes great properties to easy and high-efficient conversion to electricity, is consequently regarded as a universal energy carrier. On this account, R&D of new methods to produce hydrogen from renewable energy sources, its transport, storage and utilization should be a priority. In this paper, transformation of biomass to hydrogen is discussed as the most efficient pathway to utilize it. POSSIBILITIES OF HYDROGEN PRODUCTION THERMOCHEMICAL PROCESSES Thermochemical processes are a group of technologies where temperature is higher than limit of chemical stability. (cca. 300 – 2000 °C). According to chemical character of reaction, the processes could be further subdivided to (i) oxidative, where oxidant content in reaction zone is equal or higher in respect of stoichiometry (combustion) and (ii) reductive, where oxidant content is substoichiometric or even zero (pyrolysis, gasification). It should be noted that not only oxygen can play a role of oxidant and in some processes it is substituted by others e.g. CO2 or H2O [2] Steam reforming of biomass Steam reforming gasification consists of two processes. The first one is pyrolysis, where the biomass undergoes reactions (1) and (2): CH x O y → (1 − y )C + yCO + x / 2 H 2 (1) CH x O y → (1 − y − x / 8)C + yCO + x / 4 H 2 + x / 8CH 4 (2) After these reactions slower steam reforming of residual organic solids (reaction (3)) at 600-1000 °C follows in combination with further increase of H2 yield by water-gas shift reaction (4) [3]. C + H 2 O → CO + H 2 0 ΔH 298 = +163kJ / mol CO + H 2 O → CO2 + H 2 (3) (4) 0 ΔH 298 = −41.2kJ / mol Aleš Douček, Vysoká škola chemicko technologická v Praze, Technická 5, Praha, [email protected] / 39 / Energie z biomasy VII. – odborný seminář Brno 2007 Substrates which can be utilized by steam reforming cover broad spectrum from municipal solid waste, waste from food industry [13], dry biomass, oil to further substances e.g. methanol and propane or LPG [14]. Hydrogen from biomass derivates Hydrogen can be obtained also by reforming of biomass derivates, which are prepared from various biomasses by biochemical treatment, e.g. biogas and bioethanol. Catalytic steam reforming of biogas During the steam reforming process, methane rich gas reacts with steam at high temperatures - typically 500 – 950 °C in the presence of catalyst (conventionally nickel). Following reactions describe the process: CH 4 + H 2 O → CO + 3H 2 (5) 0 ΔH 298 = +206.2kJ / mol CH 4 + 2 H 2 O → CO2 + 4 H 2 (6) 0 ΔH 298 = +165kJ / mol The right side of both reactions is preferred by high temperatures and relatively low pressures. Practically, an excess of steam about 300% related to stoichiometry is added, which move the equilibrium towards CO2 production and enable to use pressures about 4 MPa. The other reaction, water-gas shift reaction (7) is a homogenous reaction preferred to the right side by lower temperature [3]. CO + H 2 O → CO2 + H 2 (7) 0 ΔH 298 = −41.2kJ / mol Synthesis gas – the mixture of H2 and CO – can be used for chemical industry directly or has to be treated (purified) before use in the fuel cells since CO is a catalytic poison for noble metals. Beside catalytic steam reforming, there are further thermochemical reductive processes that can be used for hydrogen production, i.e. (i) CO2 reforming, (ii) partial oxidation and (iii) thermal cracking. A short review of these processes follows. (i) CO2 reforming (8) – a part of steam or all steam is replaced by carbon dioxide leading to production of synthesis gas with lower H2/CO ratio [3]. CH 4 + CO2 → 2CO + 2 H 2 (8) 0 ΔH 298 = +247kJ / mol This process could be useful for certain applications e.g. the synthesis of oxygenated chemicals [4]. Main benefit of this process is the utilization of two greenhouse gasses. For production of pure hydrogen for fuel cells this technology is not very suitable regarding the necessary purification [4]. (ii) Partial oxidation (9) –this process is able to convert even heavy hydrocarbons either with use of catalyst (methane about 600 °C) or without (methane to heavy oil and coal at 1100 – 1500 °C) [3]. / 40 / Energie z biomasy VII. – odborný seminář Brno 2007 CH 4 + 0.5O2 → CO + 2 H 2 (9) 0 ΔH 298 = −71kJ / mol In spite of lower efficiency compared to steam reforming, exothermicity and grater selectivity for synthesis gas production yields to lower overall cost [4],[5]. If steam is added to the fuel and the oxidant, it is possible to bring the exothermic partial oxidation reaction (9) with the endothermic reforming reactions (5) and (6) into equilibrium [3]. The reaction is then said to be autothermal, meaning that no external heat source is required what raises the efficiency [3]. (iii) Thermal cracking – another alternative to steam reforming of methane is single-step thermocatalytic decomposition. Methane or higher hydrocarbons decompose between 700 and 980 °C when no air is present, forming hydrogen and carbon [3]: CH 4 → C + 2 H 2 (10) 0 ΔH 298 = +75kJ / mol CH4 – H2 mixture is generated with a wide range of concentrations from 30 to 98 % vol. [6]. Catalytic steam reforming of bioethanol Ethanol seems to be a promising substrate for hydrogen production because of many advantages: (i) it can be produced from biomass and consequently became renewable, (ii) it is easy to handle (non-toxic biodegradable liquid), (iii) it readily decomposes in presence of water and catalyst at relatively mild temperatures, (iv) it is catalyst poison (e.g. sulfur) free [7], [8], [9]. Chemical base of the process Stoichiometrically, the overall steam reforming reaction of C2H5OH could be represented as follows. C 2 H 5 OH + 3H 2 O → 2CO2 + 6 H 2 (11) 0 ΔH 298 = +347.4kJ / mol Technically, the typical process consists of three major steps: (i) steam reforming, (ii) WGS (water-gas shift) and (iii) methanization or purification in order to remove residue CO which is poisonous to the noble-metal catalysts mostly used in fuel cells (Figure 1). The first step (i) of the H2 production process – steam reforming occurs in presence of a catalyst at a temperature about 750-800 °C. In this stage, C2H5OH is introduced into a reformer or a reactor, where the liquid is thermochemically broken down into shorter-chained carbonaceous species. These compounds would react with steam over the catalyst to produce a mixture of H2 and other compounds, such as carbon monoxide (CO) and CO2, C2H4O, C2H4, or CH3COCH3. Conversion of the C2H5OH to H2 may occur through the reactions depicted below (reactions (12) and (13)) [10]. C 2 H 5 OH + H 2 O → 2CH 4 + CO2 + 2 H 2 0 ΔH 298 = +51.3kJ / mol / 41 / (12) Energie z biomasy VII. – odborný seminář Brno 2007 CH 4 + H 2 O → CO + 3H 2 (13) 0 ΔH 298 = +206.2kJ / mol Since almost all catalysts used for the steam reforming of C2H5OH produce CO [11], the water-gas shift (WGS reaction (4)) is an important step in the reforming process. During the WGS, CO is converted to CO2 and H2 through a reaction with steam. Undesirable CO content is typically reduced by performing the reaction in excess steam. At the end of the WGS reaction, the CO concentration is between 0.5 mol % and 1 mol % [1]. The chemical reaction for WGS is shown as a reaction (4). The reaction is reversible, and therefore, reaction equilibrium shifts to the right and favors the formation of the H2 and CO2 as products at lower temperatures. Although equilibrium favors formation of products at lower temperatures, reaction kinetics is faster at elevated temperatures. For this reason, the catalytic WGS reaction is usually performed in two steps: high-temperature shift (HTS) and low-temperature shift (LTS). Thereby, about 90% of the CO is converted to H2 in the first HTS reactor and 90% of the remaining CO is converted in the LTS reactor [1]. Further reduction in the amount of CO in reformate can be achieved by catalytic methanation (iii). Methanation reactor converts any residual carbon oxides back to CH4, so CO concentration becomes lower than 10 ppm [1]. H2 would be consumed there for the process as is shown by the chemical reactions below. CO + 3H 2 → CH 4 + H 2 O (14) 0 ΔH 298 = −251kJ / mol CO2 + 4 H 2 → CH 4 + 2 H 2 O (15) 0 ΔH 298 = −253kJ / mol In addition to the methanation, other methods could be used to purify H2, such as pressure swing adsorption, cryogenic distillation, or membrane technology in which ~99.9% purity of H2 can be reached, so the methanation is no longer needed [12]. The three processes, namely steam reforming, WGS, and methanation may occur simultaneously in a single steam reforming reactor (reformer), depending on the type of used catalysts. Different catalysts lead to different reaction pathways and different effluent compositions [1]. Haryanto et al. [1] give comprehensive information about using of catalysts in each step. Thus for steam reforming Co/ZnO, ZnO, Rh/Al2O3 etc. and for WGS Ru/ZrO2, Pt/CeO2 and more cost-effective Cu/ZnO and Fe/Cr2O3 are reported as the most prospective ones . SOLAR DECARBONIZATION OF HYDROCARBONS Solar thermochemical process can be used to provide a splitting of hydrocarbons. It brings energy benefit and thus more efficient utilization of either fossil or renewable fuels. Three solar thermochemical processes can be used for this purpose: cracking, reforming and gasification [15]. Net gain ratio varies from 1.7 to 1.8 [15]. Figure 1 Scheme of steam reforming of ethanol. Figure 2 Outline of the bioprocess for production (WGS, water-gas shift; HTS, highof hydrogen from biomass in a 2 stage temperature shift; LTS, low temperature shift) fermentation / 42 / Energie z biomasy VII. – odborný seminář Brno 2007 BIOTECHNOLOGICAL HYDROGEN PRODUCTION Even though dry biomass is suitable to be converted by thermochemical processes, wet biomass utilization is not economically feasible because transport and drying requires considerable amount of energy [16]. In the case of wet biomass biotechnological hydrogen production may be useful, as it is catalyzed by microorganisms in aqueous solution at low temperatures and pressure. Two basal ways of biotechnological hydrogen production can be distinguished: the dark fermentation (i) and photobiological hydrogen production (ii). Dark hydrogen fermentation Dark hydrogen fermentation is a natural phenomenon that occurs under anoxic or anaerobic conditions. Organic compounds are used both as hydrogen provider and energy source in this technology. Variety of bacteria uses the reduction of protons to hydrogen to dispose electrons from oxidation of organic compounds in absence of oxygen. However many organic compounds enable hydrogen production during dark fermentation, estimations of potential are mostly based on hexose conversions [16]. Theoretical yield per mole of glucose is described in following reaction [17], [18]: C 6 H 12 O6 + 4 H 2 O → 2CH 3COO − + 4 H + + 4 H 2 ΔG 0 = −206kJ .mol −1 (16) Maximum of 4 moles of hydrogen can be obtained by this process in simultaneously release of 206 kJ of energy which is used for microbial growth. In addition, 8 moles of hydrogen, which thermodynamically cannot be released by this action, are deposited in acetate (or different organic acid based compounds). To make the process economically competitive, effluent from dark hydrogen fermentation should be utilize to hydrogen by another technique e.g. photofermentation of organic acids [16]. The realization of a bioprocess for hydrogen requires two consecutive steps for complete utilization of the chemical energy in the substrate. Scheme of the process is showed on Figure 2. In the first step hydrogen is produced by dark hydrogen fermentation. In the second step the effluent is converted to either hydrogen or methane for complete conversion of sugars in presence of light. Intermediate products from the first step are good substrate for metabolization to methane or conversion to hydrogen by photofermentation. In addition, the energy demand of the bioprocess should be covered by utilization of the non-fermentable residual biomass to make process more economically feasible [16]. Photofermentation Photofermentations are processes in which organic compounds, like acetic acid, are converted into hydrogen and CO2 with sunlight by bacteria [16]. The process takes place under anaerobic conditions and can be combined with the dark hydrogen fermentation described above. In the dark hydrogen fermentation acetic acid is one of the end products. A photofermentation can be employed as the second stage in a two-stage biohydrogen production process, where the organic substrate is completely converted into hydrogen and CO2. Purple bacteria are one of the suitable organisms for photofermentation. Although their photosystem is not powerful enough to split water under anaerobic circumstances, these bacteria are able to use simple organic acids, like acetic acid, or even dihydrogensulfide as electron donor [3]. Figure 3 The design of the flat-plate photobioreactor; Figure 4 Photofermentation by purple bacteria prototype of a sunlight collector [19] / 43 / Energie z biomasy VII. – odborný seminář Brno 2007 The electrons that are liberated from the organic carbon (e.g. acetate) or H2S are pumped around a large number of electron carriers. Detail pathway of photofermentation is described in Figure 4 [16]. Although many types of photobioreactors have been designed, there is currently only one type of photobioreactor implemented in common use that could be used for biological hydrogen production (Figure 3) [19]. In practice, yields, production rates and efficiencies are up to 0.8 mol/mol of substrate, 7.9 l/m2.h and 9.2 % respectively for this process with use of photoheterotrophic bacteria [16]. CONCLUSION Although the world economy is not prepared for transfer to hydrogen economy nowadays, several possibilities for hydrogen production from biomass are known. 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