Study Unit 2 ABC – Activity-Based Costing LCC – Life-Cycle Costing 2.3 Activity-Based Costing “Activity-based costing (ABC) is a response to the significant increase in the incurrence of indirect costs resulting from the rapid advance of technology” ABC may be used by manufacturing, service, or retailing entities. 2.3 Activity-based costing Traditional costing system: OH is simply dumped into a single cost pool Under ABC, indirect costs are attached to activities and then rationally allocated ABC may be used by manufacturing service or retailing Traditional Costing System Peanut-butter costing = product-cost crosssubsidization inaccurate allocation of indirect costs over products or service units DL + DM are traced to products/services A single pool of indirect costs is allocated based on a single rate (overhead) Indirect costs from the pool are assigned using an allocative (rather than a tracing) procedure, such as using a “single” overhead rate for an entire department. How much resources did I use on product X? Example See example - page 64 Volume-Based vs. Activity Based Systems See drawing on the bottom of page 64, which shows OH Allocations of volumebased organizations. Appropriate when direct cost were the bulk of manufacturing costs. Contemporary organization have a larger percentage overhead due to automation. Steps in ABC process 1) 2) 3) Activity Analysis: understand the different steps and process from DM to Finished Goods Assign Resource Costs to Activities: first-stage allocation. Identify resource costs: a separate Accounting System may be necessary to track resource costs separately from the GL. Then we need to define resource drivers to allocate it. Allocate Activity Cost Pools to Cost Objects: allocating the activity cost pools to final cost objects = second-stage allocation What are my activity drivers? Cost Drivers Cause-&-effect relationship Cost object may be a job, product, process, activity, service or anything else for which a cost measure is desired Process value analysis: Organization flow Value-adding Vs. Non Value-adding Product costing / continuous improvement ABC used to obtain full-absorption cost (US GAAP) ABC Advantages/Disadvantages Product costing is improved, better decision making Process value analysis (non-value adding activities can be removed) More cost assignment of OH Better cost control and more efficient operations Maintain a separate Accounting System to capture resource costs Design and implement drivers and cost pools ABC-derived costs of products or services may not conform with GAAP Cost of implementing an ABC system Organizational Benefits Significant variance in volume, diversity of activities, complexity of operations, relatively high OH costs… ABC difficult for service organizations: high facility-level costs hard to assign to service DL as a base for allocating OH No benefit for a single product and average regular volume of activity Real benefits for high level of FC + wide variety of products and level of production ABC - Question 1 Question 1 - CMA1 Study Unit 2: Cost Accumulation Systems The use of activity-based costing (ABC) normally results in A. Substantially greater unit costs for lowvolume products than is reported by traditional product costing. B. Substantially lower unit costs for lowvolume products than is reported by traditional product costing. C. Decreased setup costs being charged to low-volume products. D. Equalizing setup costs for all product lines. Question 1 - Answer Correct Answer: A ABC differs from traditional product costing because it uses multiple allocation bases and therefore allocates overhead more accurately. The result is that ABC often charges lowvolume products with more overhead than a traditional system. For example, the cost of machine setup may be the same for production runs of widely varying sizes. This relationship is reflected in an ABC system that allocates setup costs on the basis of the number of setups. However, a traditional system using an allocation base such as machine hours may underallocate setup costs to low-volume products. Many companies adopting ABC have found that they have been losing money on low-volume products because costs were actually higher than originally thought. ABC - Question 2 Question 2 - CMA1 Study Unit 2: Cost Accumulation Systems Multiple or departmental overhead rates are considered preferable to a single or plant-wide overhead rate when A. Manufacturing is limited to a single product flowing through identical departments in a fixed sequence. B. Various products are manufactured that do not pass through the same departments or use the same manufacturing techniques. C. Cost drivers, such as direct labor, are the same over all processes. D. Individual cost drivers cannot accurately be determined with respect to cause-andeffect relationships. Question 2 - Answer Correct Answer: B Multiple rates are appropriate when a process differs substantially among departments or when products do not go through all departments or all processes. The trend in cost accounting is toward activity-based costing, which divides production into numerous activities and identifies the cost driver(s) most relevant to each. The result is a more accurate tracing of costs. ABC - Question 3 Question 3 - CMA1 Study Unit 2: Cost Accumulation Systems New-Rage Cosmetics has used a traditional cost accounting system to apply quality control costs uniformly to all products at a rate of 14.5% of direct labor cost. Monthly direct labor cost for Satin Sheen makeup is $27,500. In an attempt to distribute quality control costs more equitably, New-Rage is considering activity-based costing. The monthly data shown in the chart below have been gathered for Satin Sheen makeup. ABC - Question 3 (CONTINUED) Quantity for Activity Cost Driver Cost Rates Satin Sheen Incoming material inspection Type of material $11.50 per type 12 types In-process inspection Number of units $0.14 per unit 17,500 units Product certification Per order $77 per order 25 orders The monthly quality control cost assigned to Satin Sheen makeup using activity-based costing (ABC) is A. $88.64 per order. B. $525.50 lower than the cost using the traditional system. C. $8,500.50 D. $525.50 higher than the cost using the traditional system. Question 3 - Answer Correct Answer: D ABC identifies the causal relationship between the incurrence of cost and activities, determines the drivers of the activities, establishes cost pools related to the drivers and activities, and assigns costs to ultimate cost objects on the basis of the demands (resources or drivers consumed) placed on the activities by those cost objects. Hence, ABC assigns overhead costs based on multiple allocation bases or cost drivers. Under the traditional, single-base system, the amount allocated is $3,987.50 ($27,500 × 14.5%). Under ABC, the amount allocated is $4,513 [(12 × $11.50) + (17,500 × $.14) + (25 × $77)], or $525.50 more than under the traditional system. Life-cycle costing Estimate revenues & expenses Over the entire sales life cycle Upstream costs (R&D, Design) Manufacturing Downstream costs (Mktg & Distribution, Customer Service) Great value for Pricing Decision Potential Benefits Relationships among costs incurred at different value-chain stages Incurring costs vs. locking in costs (SUNK) Focus on cost control Vs. cost reduction After-purchase costs (operating, support, repair, disposal…) Life-cycle and whole-life cycle target costing Value engineering: minimize cost without reducing customer satisfaction Life-Cycle vs. Other Costing Methods Traditional approaches: Focus on cost control not cost reduction. Treat pre- and postproduction costs as period costs largely ignored in determining profitability. After purchase costs are ignored. Life-Cycle vs. Other Costing Methods (continued) Whole-life is closely associated with life-cycle costing. Life-cycle cost + after purchase costs Life-cycle and whole-life are associated with target costing and pricing. Value engineering is not lessening the quality, it focuses on value-added and non-value added. Internal & External Reporting For external financial statement purposes, costs during the upstream phase must be expensed in the period incurred IFRS For allows development costs to be capitalized internal purposes, the costs (R&D) must be capitalized in a life-cycle costing Organizations must develop an accounting system consistent with GAAP Advantage Better measure for evaluating the performance of Product Managers Life-cycle costing combines all costs and revenues for all periods to provide a better view of a product’s overall performance Life-cycle Costing - Question 1 Question 1 - CMA1 Study Unit 2: Cost Accumulation Systems Life-cycle costing A. Is sometimes used as a basis for cost planning and product pricing. B. Includes only manufacturing costs incurred over the life of the product. C. Includes only manufacturing cost, selling expense, and distribution expense. D. Emphasizes cost savings opportunities during the manufacturing cycle. Question 1 - Answer Correct Answer: A Life-cycle costing estimates a product’s revenues and expenses over its expected life cycle. This approach is especially useful when revenues and related costs do not occur in the same periods. It emphasizes the need to price products to cover all costs, not just those for production. Hence, costs are determined for all valuechain categories: upstream (R&D, design), manufacturing, and downstream (marketing, distribution, and customer service). The result is to highlight upstream and downstream costs in the cost planning process that often receive insufficient attention. Life-cycle Costing - Question 2 Question 2 - CMA1 Study Unit 2: Cost Accumulation Systems Target pricing A. Is more effective when applied to mature, long-established products. B. Considers short-term variable costs and excludes fixed costs. C. Is often used when costs are difficult to control. D. Is a pricing strategy used to create competitive advantage. Question 2 - Answer Correct Answer: D Target pricing and costing may result in a competitive advantage because it is a customer-oriented approach that focuses on what products can be sold at what prices. It is also advantageous because it emphasizes control of costs prior to their being locked in during the early links in the value chain. The company sets a target price for a potential product reflecting what it believes consumers will pay and competitors will do. After subtracting the desired profit margin, the longrun target cost is known. If current costs are too high to allow an acceptable profit, cost-cutting measures are implemented or the product is abandoned. The assumption is that the target price is a constraint. Life-cycle Costing - Question 3 Question 3 - CMA1 Study Unit 2: Cost Accumulation Systems Claremont Company has been asked to evaluate the profitability of a product that it manufactured and sold from Year 7 through Year 10. The product had a one-year warranty from date of sale. The following information appears in the financial records. Research, Manufacturing development, and distribution Warranty costs Warranty cost and design cost costs Yr 5 & Yr 6 Yr 7 - Yr 10 Yr 7 - Yr 10 Yr 11 $5,000,000 $7,000,000 $200,000 $100,000 Life-cycle Costing - Question 3 (continued) The life-cycle cost for this product is A. $10,000,000 B. $12,000,000 C. $12,200,000 D. $12,300,000 Question 1 - Answer Correct Answer: D Life-cycle costing takes into account costs incurred at all stages of the value-chain, not just manufacturing. The life-cycle cost for this product is thus $12,300,000 ($5,000,000 + $7,000,000 + $200,000 + $100,000).
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