A laboratory experimental study of high-temperature thermal storage in the unsaturated soil using a vertical borehole heat exchanger .............................................................................................................................................................. Huajun Wang * and Chengying Qi School of Energy and Environment Engineering, Hebei University of Technology, Tianjin 300401, PR China ............................................................................................................................................. Abstract High-temperature thermal storage (HTTS) in soils is a promising energy-saving technology for space heating of buildings. Based on a laboratory experimental setup using a vertical borehole heat exchanger (BHE), dynamic changes of the soil temperature and moisture content during the thermal storage process are studied. Effects of the heat injection temperature and initial moisture content on the thermal performance of the BHE are analyzed. The results show that at the first thermal storage stage, the soil temperature and moisture content near the heat source may appear a temporary peak. Its occurrence depends on the initial soil moisture content, the heat injection temperature and the distance from the heat source. As the heat injection temperature increases, the heat transfer rate of the BHE increases greatly. As the initial soil moisture content increases, the temperature profile near the BHE tends to be deviated from the results predicted by heat conduction, thereby influencing the thermal performance of the BHE. The present results can provide useful guidelines for the design of an HTTS system. Keywords: high temperature thermal storage; borehole heat exchanger; unsaturated soil; thermal performance *Corresponding author: [email protected] Received 5 February 2011; revised 14 March 2011; accepted 29 March 2011 ................................................................................................................................................................................ 1 INTRODUCTION There has been a growing interest on possible applications of high-temperature thermal storage (HTTS) for space heating of buildings, due to an increasing awareness of CO2 emissions implied by conventional systems based on fossil fuels [1]. This interest is also motivated by technical advances in a groundsource heat pump (GSHP) based on borehole heat exchangers (BHEs). In an HTTS system based on BHEs, the extra energy in summer is transferred to the shallow soil which serves as heat capacity and is heated up to a required temperature, and is extracted from the soil to meet the requirement for space heating in winter. Compared with low-temperature systems (e.g. GSHP), HTTS systems have a more appealing potential to apply various heat source types with a wider temperature range (e.g. 60– 908C), and obtain higher energy efficiency. For instance, Reuss et al. [2] designed a thermal storage system using the industrial waste heat at a temperature level of 808C. The results showed that such a system was able to obtain a high thermal storage efficiency of 64%. Similar systems based on solar energy have also been applied in Sweden, Germany and other countries in the past decades [3– 5]. Gabrielsson and Bergdahl [6] predicted the performance of a solar heating system with thermal storage in soil at temperatures reaching 908C. Wang et al. [7,8] analyzed the performance of a solar-ground coupled thermal storage system for residential buildings. Test results showed that the thermal storage efficiency reached over 70% when the heat source temperature was 608C. In spite of these efforts, there is still a long way to further improve the energy efficiency and decrease the cost of HTTS systems. It is well accepted that for typical GSHP applications, heat transfer of BHEs in the soil is dominated mostly by heat conduction. These models, which are based on Fourier’s law of heat conduction, include the analytical line-source and International Journal of Low-Carbon Technologies 2011, 6, 187– 192 # The Author 2011. Published by Oxford University Press. All rights reserved. For Permissions, please email: [email protected] doi:10.1093/ijlct/ctr006 Advance Access Publication 17 May 2011 187 H. Wang and C. Qi cylindrical-source model [9,10]. High-temperature thermal energy into the soil, however, can produce a noticeable temperature gradient and simultaneous moisture migration in the vicinity of BHEs. The thermal properties of the soil may also undergo a great variation with water content at high temperatures [11,12]. For the design of HTTS systems, these considerations have to be taken into account. For instance, Reuss et al. [2] indicated that water losses in soil could be drastic due to vapor diffusion along the high-temperature gradient, which could lead to dry-out and cracking in the area surrounding the BHEs in the worst situation, thereby reducing the heat transfer rate significantly. With the background above, this paper performs a laboratory experimental investigation of HTTS in the unsaturated soil using a vertical BHE. The dynamic changes of the temperature and moisture content in the soil and their influences on the thermal performance of BHEs are analyzed. The main purpose of the present work is to provide some useful guides for the design of HTTS systems. 2 EXPERIMENTAL INVESTIGATIONS 2.1 Experimental setup Figure 1 shows the schematic view of a small-scale experimental setup of HTTS. The setup mainly consists of a soil container, a BHE, a circulation heating system, a circulation cooling system, a data acquisition computer, and relevant temperature and moisture sensors. The cylindrical soil container is made of 3 mm thick stainless steel plates with 120 cm outside diameter and 100 cm height. In order to reduce the undesired loss of heat or cold, the whole container is insulated using polyethylene foam materials with 50 mm thickness. The vertical BHE is simulated by a copper pipe with 20 mm nominal diameter and 100 cm length. The circulation heating and cooling systems are provided by two Julabo-type constant temperature water baths with +0.28C accuracy. By means of advanced PID techniques, the heating or cooling system is able to keep a relatively stable inlet fluid temperature to the BHE or the water jacket surrounding the soil container. In this experiment, the inlet fluid temperature to the BHE is kept as 60 and Figure 1. Diagram of the experimental setup to simulate an HTTS system. 188 International Journal of Low-Carbon Technologies 2011, 6, 187– 192 808C, respectively, to simulate the HTTS process, while the temperature of the outside water jacket is kept at 18.58C as a simplification of the actual far-field soil boundary. As shown in Figure 1, three groups of temperature and moisture sensors are embedded at the depth of 20, 40 and 60 cm, respectively. Each group includes four copperconstantan thermocouples with +0.18C accuracy and four MP406B-type moisture sensors with +2% accuracy. They are embedded at the horizontal distance of 10, 20, 35 and 50 cm, respectively, counting from the outer wall of the BHE. These moisture sensors are based on the technique of frequency domain reflectometer (FDR) [13]. Compared with the conventional time domain reflectometers (TDRs), FDR moisture sensors have a faster response time and are able to effectively remove the soil type sensitivity using a high frequency of 100 – 150 Hz. The inlet and outlet fluid temperature through the BHE are measured by two Pt1000 sensors with +0.18C accuracy, respectively. All signals of temperature and volumetric moisture content in the soil are recorded by an Aglient 34970-type data logger, and then sent to a data computer. Prior to the installation, all temperature sensors are calibrated by an XLR-1 type constant-temperature bath with +0.018C accuracy, and all moisture probes are calibrated using a standard weighting method in a GXZ-type air-blow drying oven. In addition, the top of the soil container is covered with a plastic layer in order to avoid the undesired evaporation loss of moisture contents from the top soil. Figure 2 shows a photo of the present experimental setup. 2.2 Soil sample and data treatment In this experiment, river sand is selected by a screen sizer for the preparation of experimental soil samples. After the measurement, the representative size of sand grains was 0.15 mm, which is in the range of fine sand (0.1 – 0.25 mm) according to the soil classification method recommended by the US Department of Agriculture (USDA). The thermal conductivity of fine sand is determined using a thermal needle probe as 0.24 W/mK at a dry state and 1.78 W/mK at half saturation, respectively, and the corresponding dry density is Figure 2. Photo of the HTTS experimental setup. Experimental study of HTTS in the unsaturated soil 1540 kg/m3. In addition, the saturated hydraulic conductivity of fine sand is measured using a constant-head method as 14 1026 m/s at 208C, which is about 35 times than that of clay soil [14]. Before the experiments, fine sand is pre-mixed fully to reach a given initial moisture content, and then filled into the container. The mass of dry sand is kept as the same in each experiment. After a settling period of 12 –16 h, the heating and cooling systems start to work simultaneously. The heat transfer rate q of the BHE per unit depth can be calculated by measuring the inlet and outlet fluid temperature and the flow rate through the BHE. It can be expressed as q¼ mcp ðtj tc Þ H ð1Þ where m is the mass flow rate (kg/s), cp the specific heat (J/kg K), H the BHE’s length (m), tj and tc are the inlet and outlet fluid temperature of the BHE (8C), respectively. The effective saturation degree S of the unsaturated sand is defined as S¼ u ur us ur ð2Þ where us is the saturated moisture content, which is equivalent to porosity, and ur the residual moisture content. In this experiment, the values of us and ur are measured as 0.3433 and 0.007 m3/m3, respectively. All experiments were performed under an initial moisture content of lower than 0.135 m3/m3 (38.1% of saturation). Figure 3. Variations of the soil temperature and moisture content under different heat injection temperatures. (a) Temperature; (b) moisture content. 3 RESULTS AND DISCUSSION 3.1 The soil temperature and moisture content profile during the HTTS process Figure 3 compares the soil temperature and moisture content near the pipe wall of the BHE under different heat injection temperatures. It can be seen that the soil temperature and moisture content increase during the first thermal storage stage, and then decrease gradually. This is very different from the case with a dry soil condition, as shown in Figure 4, where there is no peak soil temperature, or rather that the soil temperature increases with time until finally reaching an approximate steady-state value. In this experiment, the peak phenomenon of the soil temperature and moisture content appears a complex behavior varying in time and space field. Its occurrence depends mainly on the initial soil moisture content, the heat injection temperature and the distance from the heat source. For the initial soil moisture content, there exists a dominant range. It is found that when the initial soil moisture content is over 0.08 m3/m3 (or 21.7% of saturation), the peak moisture content is not observed any more, but the peak temperature still exists at the Figure 4. Variations of the soil temperature under different initial moisture contents. distance of 10 cm from the pipe wall of the BHE. The lower limit where the peak moisture content occurs is determined as 2.02 1022 m3/m3 (or 3.9% of saturation). As shown in Figure 3, as the heat injection temperature increases, the peak phenomenon is becoming evident. Further, the heat injection temperature has a greater impact on the occurrence time of the peak temperature than that of the peak moisture content. For instance, when the heat injection temperature is 608C, the peak of the soil moisture content and temperature occurs at 19.2 and 40.7 h, respectively. However, International Journal of Low-Carbon Technologies 2011, 6, 187– 192 189 H. Wang and C. Qi Figure 6. Comparison of the approximate steady-state temperature profile under different initial soil moisture contents. Figure 5. Variations of the soil temperature and moisture content under different distances from the heat source. (a) Temperature; (b) moisture content. when the heat injection temperature increases to 808C, the peak of the soil moisture content and temperature occurs at 14.1 and 13.5 h, reduced by 26.6 and 66.8%, respectively. In addition, different initial conditions of moisture content may lead to different steady-state moisture content and temperature profile at steady state. Under special circumstances, the thermal performance of HTTS systems is likely to become unstable. As Reuss et al. [2] indicated, a high injection temperature may induce the dry-out effect of the soil near the BHE, which is harmful to the thermal storage performance of the BHE. In his experiments, the dry front in clay moved to 10 cm distance from the heat source after 25 days of thermal storage, where the heat source temperature was kept as a low value of 508C. In fact, this result is mainly caused by a low hydraulic conductivity of clay, except for a low heat injection temperature. For fine sand with a high hydraulic conductivity, however, the above dry-out phenomenon may come up tens of hours earlier. Therefore, fine soils (e.g. clay and silty clay) may be better suited for heat transfer at the high temperature boundary, although their thermal conductivities are lower than those of sandy soils. If sandy soils have to be used, it is recommended that an intermittent thermal storage mode of BHEs should be considered during the operation of HTTS systems. Further, Figure 5 shows the variations of the soil temperature and moisture content under different distances from the 190 International Journal of Low-Carbon Technologies 2011, 6, 187– 192 heat source. It can be seen that as the distance increases, the peak phenomenon of the soil temperature becomes weak gradually and lagged in time. For instance, the peak soil temperature at the distance of 10 and 35 cm occurs at 11.8 and 29.4 h, respectively. With respect to the peak phenomenon of the soil moisture content, it does not occur at the distance of 35 cm during the experiments. This is mainly caused by a low-temperature gradient at far field. Therefore, it can be concluded that the region that the peak phenomenon occurs frequently is in agreement with the range of typical borehole diameters of vertical BHEs, i.e.10 –40 cm. Thus, the selection of backfill materials is crucial for improving the thermal performance of HTTS systems. The present experimental results can provide some guidelines for a proper choice of backfill materials. Here, it is recommended that the pre-mixed grout (e.g. sand-bentonite, sand-cement, etc.) should be considered for a moderate thermal and hydraulic performance in order to ensure efficient thermal storage. Figure 6 compares the approximate steady-state temperature profile under different initial soil moisture contents. It is easily observed that the soil temperature profile at the residual moisture content of 0.007 m3/m3 is very close to the theoretical results completely determined by Fourier’s law of heat conduction. As the soil moisture content increases, the temperature profile near the BHE (e.g. 10 –30 cm) tends to be deviated from the heat conduction mode to a different extent. This indicates that HTTS using the BHE is undergoing a non-linear process in which heat conduction becomes less dominant, which can further verify the experimental fact that the coupling of heat and moisture transfer in the unsaturated soil tends to be enhanced under a high-temperature gradient. 3.2 Effects of the initial soil moisture content and heat source temperature on the thermal performance of the BHE Figure 7 shows the variations of the heat transfer rate of the BHE under different initial moisture contents, where the heat Experimental study of HTTS in the unsaturated soil Figure 7. Variations of the heat transfer rate of the BHE under different initial soil moisture contents. Figure 8. Variations of the steady-state heat transfer rate of the BHE with the initial soil moisture content. injection temperature is kept at 608C. It can be seen that the heat transfer rate of the BHE drops rapidly during the first 30 h, and then gradually tends to be steady. As the initial soil moisture content increases, heat transfer tends to be enhanced to a different extent. For instance, the steady heat transfer rate of the BHE is merely 25.5 W/m for the residual soil moisture content (or zero saturation), but reached 47.2 and 82.5 W/m when the initial soil moisture content is 0.046 m3/m3 (or 11.6% of saturation) and 0.062 m3/m3 (or 16.4% of saturation), respectively. Further, Figure 8 compares the steady-state heat transfer rate of the BHE under different initial soil moisture contents. It can be seen that when the initial soil saturation is lower than 7% or higher than 25%, the thermal performance of the BHE is affected weakly by the initial moisture content. The former can be explained by the fact that heat conduction is dominant. For the latter, those individual liquid bridges among the soil pores tends to be connected together and finally forms a continuous flow at a nearly saturated or completely saturated state, where heat advection instead of heat conduction will have a major impact on the thermal performance of the BHE. It is found that when the initial soil saturation ranges from 7 to 25%, the heat transfer of the BHE depends strongly on the moisture content, which is related with the enhanced vapor diffusion process [15,16]. In this mechanism, local Figure 9. Comparison of the heat transfer rate of the BHE under different heat source temperatures. condensation and evaporation occur frequently at isolated liquid bridges in the unsaturated soil. Thus, these liquid bridges, instead of forming a barrier to vapor diffusion, enhance the vapor diffusion rate, by reducing the effective diffusion path length. Therefore, this also indicates that under a high-temperature gradient, the coupling of heat and moisture transfer in the unsaturated soil tends to be enhanced. It should be paid much attention during the design of an HTTS system, especially in the soil with a low saturation. The heat injection temperature is another major factor affecting the thermal performance of the BHE. As shown in Figure 9, the heat transfer rate of the BHE increases greatly as the heat injection temperature increases. For instance, when the heat injection temperature increases from 60 to 808C, the steady-state heat transfer rate of the BHE varies from 82.5 to 181.4 W/m. This indicates that the soil will be heated up to a high enough temperature in summer. For common GSHP systems, the space heating of buildings in winter has to be satisfied by means of heat pump units, due to a relative low soil temperature [17]. For HTTS systems, by contrast, a higher soil temperature is very helpful for the heat extraction of the BHE in winter. In this situation, the energy extracted from the soil can be used directly for radiant floor heating of buildings, thereby reducing the operating time of heat pump units effectively. Thus, the energy efficiency of the whole HTTS system can be improved greatly. Finally, it should be noted that it usually takes a very long time to reach a completely steady heat transfer state in practical HTTS systems, which depends greatly on the soil type and the heat source temperature. From this point of view, the test results obtained above are valid for a short-term thermal storage, considering the size limitation of the present laboratory experimental setup. Further long-term experiments on a full-scale HTTS system are still needed based on the present study. 4 CONCLUSIONS For the design of HTTS systems, it is crucial for a better understanding of the thermal performance of BHEs in the soil. In this International Journal of Low-Carbon Technologies 2011, 6, 187– 192 191 H. Wang and C. Qi paper, a small-scale laboratory experimental setup using a vertical BHE is built and dynamic changes of the soil temperature and moisture content during the thermal storage process are analyzed. The effects of the heat injection temperature and initial moisture content on the thermal performance of the BHE are discussed. From the experimental results mentioned above, the following preliminary conclusions can be obtained: (i) At the first thermal storage stage, both the soil temperature and the soil moisture content near the heat source may appear a temporary peak varied in time and space field. Its occurrence depends mainly on the initial soil moisture content, the heat injection temperature and the distance from the heat source. (ii) As the distance from the heat source increases, the peak phenomenon of the soil temperature becomes weak gradually and lagged in time. The region that the peak phenomenon occurs frequently matches the range of typical borehole diameters of vertical BHEs. The selection of backfill materials is crucial for the design of HTTS systems. (iii) For the soil with a high hydraulic conductivity, the dry-out effect may come up tens of hours earlier. Fine soils are better suited for heat transfer at the high temperature boundary. If sandy soils have to be used, an intermittent operation mode should be considered. (iv) As the initial soil moisture content increases, the temperature profile near the BHE tends to be deviated gradually from the heat conduction mode and heat transfer tends to be enhanced to a different extent. Especially, when the initial soil saturation ranges from 7 to 25%, the heat transfer rate of the BHE depends strongly on the moisture content. (v) As the heat injection temperature increases, the heat transfer rate of the BHE increases greatly. This is favorable for the heat extraction of the BHE in winter, thereby reducing the operating time of heat pump units and improving the total energy efficiency of HTTS systems. ACKNOWLEDGEMENTS The authors are grateful for the supports provided by the National Natural Science Foundation of China (No. 50609020) and the National Natural Science Foundation of Tianjin 192 International Journal of Low-Carbon Technologies 2011, 6, 187– 192 (No. 10JCYBJC08500). Especially, thanks the anonymous reviewers for their valuable suggestions to improve the quality of our final paper. REFERENCES [1] Sanner B, Karytsas C, Mendrinos D. Current status of ground source heat pumps and underground thermal energy storage in Europe. Geothermics 2003;32:579– 88. 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