Noxon Rapids Reactor Project Scott Wilson Tracy Rolstad June 9, 2016 Voltage Performance at Noxon (ALIS) 0.000 MW 0.000 Mvar 48287 NOXON34 0.000 MW 0.000 Mvar ID 3 CKT 1 ID 4 0.9350 tap 0.000 MW 0.000 Mvar 48285 NOXON12 0.000 MW 0.000 Mvar ID 1 0.000 MW 0.000 Mvar ID 2 CKT 1 48283 NOXON 5 CKT 1 1.0696 tap ID 5 1.0696 tap NOXON Bus: NOXON (48281) Nom kV: 230.00 Area: NORTHWEST (40) Zone: AVA: Coeur D'Alene (441) 0.0 MW 0.0 Mvar 0.0 MVA 1.0529 pu 242.17 KV 55.36 Deg Not Valid $/MWh 33.8 MW 3.8 Mvar 34.0 MVA 0.0 MW 0.0 Mvar 0.0 MVA 59.1 MW -9.0 Mvar 59.8 MVA 73.8 MW 10.9 Mvar 74.6 MVA 27.5 MW -6.4 Mvar 28.2 MVA HOT SPR 40553 DIXON MV 40348 TROUT CR 41091 LAKESD F 47367 PLACID LAKE 629104 System State CKT 1 LANCASTR 40624 1.0460 pu 240.59 KV BELLAN11 40626 RATHDRUM 48357 BOULDER 48524 LANCAS G 47568 LANCAS S 47569 32.7 MW 4.6 Mvar 33.0 MVA 53.8 MW -3.9 Mvar 53.9 MVA CKT 1 NOXONCON CKT 2 HOT SPR 40551 1.0424 pu 239.75 KV 0.0 MW 0.0 Mvar 0.0 MVA 48289 CKT 1 LIBBY 40657 1.0414 pu 239.53 KV HASKILL 40513 LIB PH1 44200 LIB PH2 44201 LIBBY 40655 CKT 1 CAB GORG 48059 1.0528 pu 242.15 KV LAKEVIEW 48179 CAB GORG 48057 CABGOR12 48061 CABGOR34 48063 TROUT CR 41091 HOT SPR 40551 1.0424 pu 239.75 KV HOT SPR 40553 DIXON MV 40348 LAKESD F 47367 NOXON 48281 PLACID LAKE 629104 CKT 1 PINE CRK 48317 1.0477 pu 240.97 KV BENEWAH 48037 PINE CRK 48315 PINECRKX 48316 Voltage Performance at Noxon (HS Rx) 0.000 MW 0.000 Mvar 48287 NOXON34 0.000 MW 0.000 Mvar ID 3 CKT 1 ID 4 0.9350 tap 0.000 MW 0.000 Mvar 48285 NOXON12 0.000 MW 0.000 Mvar ID 1 0.000 MW 0.000 Mvar ID 2 CKT 1 48283 NOXON 5 CKT 1 1.0696 tap ID 5 1.0696 tap NOXON Bus: NOXON (48281) Nom kV: 230.00 Area: NORTHWEST (40) Zone: AVA: Coeur D'Alene (441) 0.0 MW 0.0 Mvar 0.0 MVA 1.0574 pu 243.21 KV 55.28 Deg Not Valid $/MWh 34.2 MW -2.0 Mvar 34.2 MVA 59.3 MW -6.2 Mvar 59.6 MVA 0.0 MW 0.0 Mvar 0.0 MVA 73.8 MW 12.8 Mvar 74.9 MVA 27.6 MW -2.9 Mvar 27.8 MVA HOT SPR 40553 DIXON MV 40348 TROUT CR 41091 LAKESD F 47367 PLACID LAKE 629104 System State CKT 1 LANCASTR 40624 1.0475 pu 240.93 KV BELLAN11 40626 RATHDRUM 48357 BOULDER 48524 LANCAS G 47568 LANCAS S 47569 33.0 MW -1.2 Mvar 33.0 MVA 54.1 MW -0.5 Mvar 54.1 MVA CKT 1 NOXONCON CKT 2 HOT SPR 40551 1.0524 pu 242.06 KV 0.0 MW 0.0 Mvar 0.0 MVA CKT 1 LIBBY 40657 1.0441 pu 240.14 KV HASKILL 40513 LIB PH1 44200 LIB PH2 44201 LIBBY 40655 48289 CKT 1 CAB GORG 48059 1.0564 pu 242.97 KV LAKEVIEW 48179 CAB GORG 48057 CABGOR12 48061 CABGOR34 48063 TROUT CR 41091 HOT SPR 40551 1.0524 pu 242.06 KV HOT SPR 40553 DIXON MV 40348 LAKESD F 47367 NOXON 48281 PLACID LAKE 629104 CKT 1 PINE CRK 48317 1.0502 pu 241.54 KV BENEWAH 48037 PINE CRK 48315 PINECRKX 48316 Charging Susceptance & Elegance of pu Noxon Capabilities Line B (Charging Susceptance) B*Sbase Distance (miles) Noxon—Hot Springs #1 0.19181 19.18 MVAr 68.30 Noxon—Hot Springs #2 0.20452 20.45 MVAr 70.10 Noxon—Lancaster 0.20294 20.29 MVAr 72.70 Noxon—Libby 0.19883 19.88 MVAr 70.20 Noxon—Cabinet Gorge 0.08521 5.2 MVAr 18.50 (47.20) Noxon—Pine Creek 0.12652 12.65 MVAr 43.10 Totals 1.01 101 MVAr 343 Noxon Voltage Profile High Generation Usually Spring Runoff Lower Voltage Closer to Nominal Voltage Control • Condense 2 Generators at Noxon HED – Currently not enough VAR capability (50MVAR max) to control voltage as needed; Significant plant alternations required to increase capability – When condensing ~2-3 MW’s per unit are consumed in losses; Condensing 4,000 hours per year could cost ~$1M/year (assumes $50/MWH) Equipment Ratings • HV Breakers – Rated Maximum Voltage – RMV is highest rms voltage designed to operate – ANSI C37.06: 242kV became 245kV in 2000 • HV Switches – Rated Maximum Voltage – ANSI C37.32: 242kV became 245kV in 2002 • Transformers – Rated Winding Voltage – Overvoltage capability within certain limits Breaker Issues • No overvoltage operation provisions in standards • Manufacturers support < rating • Certified test data availability at higher voltages – Cap/Reactor Switching, Short Circuit, SLF • Failure to interrupt scenario disastrous Possible Solutions • Renameplate – Test data limitations – retesting – MEPPI option of 253kV – Older oil breakers 242kV and no longer made • Next larger breaker class – Class separation issue ANSI/IEEE (IEC) Standard Ratings • • • • • • • 123kV 145kV – very similar/same as 123kV 170kV 245kV 362kV 550kV 800kV Transmission Operations Requirements • 2 – 50MVAR, 245kV, 121A Switched Reactor Banks • 2kV reduction per bank for control Types of Reactors Oil-immersed, Iron Core Dry-type, Air Core • Oil cooled, similar to power transformer • Bushings, gauges, sudden pressure, etc • Magnetic field within tank • Air cooled • Simple, lightweight construction • Magnetic field in air Reactor Decision – Dry-type, Air Core • No oil, so no environmental concerns or containment needed (river proximity) • Reduced fire hazard • Reduced maintenance Trench - Toronto • 4 coils in series per phase – 2 stacks of 2 coils • Aluminum windings • Epoxy fiberglass resin covering • 210kW losses per bank vs. 2-3MW Impulse Testing Design Issues • Reactor Loads – 29,282 lbs operational weight – Seismic Base Shear: 5.25 kips (17.5% W) – Seismic Overturning: 101.2 k-ft • Frost Heave/Settling • Magnetic Field – Rebar: No closed conductive loops • Foundation Options: – Individual Pad: 11.5 yards of concrete ea (or 69 yards total) – Matt Foundation: 194.5 yards Foundation Design • 10’ x 10’ footing x 3’ deep – Below frost depth – Resist overturning • Fiberglass Rebar (FRP) • Anchor Bolt Template – 48 anchor bolts per reactor – Have to be exactly located Anchor Bolt Template Non-Magnetic Fence Air Core Reactor Protection – IEEE Std. C37.109 (2006) The following two basic shunt reactor configurations are considered: a) Dry-type, connected ungrounded wye to the impedance-grounded tertiary of a power/auto transformer b) Oil-immersed, wye-connected, with a solidly-grounded or impedance-grounded neutral, connected to the transmission system Our installation = NEITHER! Air Core Reactor Bank Protection - REF CT REF Reactor Bank #1 CT Air Core Reactor Bank Protection – the Hard Fault! CT 67N Reactor Bank #1 Turn-to-Turn CT Air Core Reactor Bank Protection – Challenges & Solutions • First installation of REF protection at Avista • First use of 1 Amp (A) Relays at Avista • With 5A CT’s Required extensive performance analysis of CTs • 1A Relays needed for sensitivity • Challenge of detecting Turn-to-Turn Faults in air-core reactors • Not many references in the industry Breaker Considerations Device Requirements • GCB’s capable of short circuit and reactor switching requirements • Special circuit switcher considered but still required breaker for fault current • 245kV, 3000A, 40kA • Reactor switching requirements outside of C37.06 & C37.09 standards Reactor Switching Considerations • Closing operations • High current peaks due to large inductive (3H) component (X/R = 313 vs. 17) • Opening operations • Current chopping due to small current creating large voltage transients (V = L*di/dt) Solutions • Closing • Independent pole operation (IPO) with synchronous closing control • Opening • Independent pole operation (IPO) with synchronous opening control • Arresters GCB Selection Process • Only experience with MEPPI using sync control and IPO for capacitor switching at 115 & 230kV • Siemens approved alternate for line breakers has breaker with IPO and sync controller • IEEE Guide for Reactor Switching C37.015 Result Before Reactor 3/15/16 After Reactors 3/16/16 GIC Instrumentation • NERC Requirement • Recently engineered here for our large XFMR’s • Support to System Planning • No fear of damage to reactor since air core ☺ • Scott Wilson – Substation Apparatus Engineer [email protected] 509-495-2889 • Tracy Rolstad – Sr. Power System Consultant [email protected] 509-495-4538
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