OWNER’S MANUAL
GOLF CAR SERIES
VERSION: 20112001
TABLES OF CONTENTS
COLOR OPTIONS......................................................................................................................................................... 1
VEHICLE FEATURES.................................................................................................................................................. 2
SAFETY INFORMATION ............................................................................................................................................ 4
HDK DECLARATION................................................................................................................................................... 6
IMPORTANT DECALS................................................................................................................................................. 7
Vehicles Serial Number .............................................................................................................................................. 7
Steering Wheel Decals ................................................................................................................................................ 7
CHARGER DECALS ..................................................................................................................................................... 8
PRE-OPERATIONS....................................................................................................................................................... 9
OPERATING INSTRUCTION ................................................................................................................................... 11
Brake and Accelerator.............................................................................................................................................. 11
Key switch and indicators ............................................................................................................................................ 13
Dash Board .................................................................................................................................................................... 14
Speedometer .................................................................................................................................................................. 15
Light and Horn Control ............................................................................................................................................... 16
ON BOARD CHARGER.............................................................................................................................................. 17
Charger’s calibration.................................................................................................................................................... 18
How to program a charger without calibration box .................................................................................................. 19
BATTERIES.................................................................................................................................................................. 21
TIRES............................................................................................................................................................................. 22
VEHICLE MODIFICATIONS.................................................................................................................................... 23
Controller................................................................................................................................................................... 23
Motor and Rear Axle ................................................................................................................................................ 23
Headlights .................................................................................................................................................................. 23
TIRES............................................................................................................................................................................. 24
Golf cart accessories option...................................................................................................................................... 24
VEHICLES MAINTENANCE .................................................................................................................................... 25
Tools ........................................................................................................................................................................... 25
Chassis Maintenance .................................................................................................................................................... 27
Electric components maintenance ............................................................................................................................... 29
VEHICLE STORAGE.................................................................................................................................................. 31
SPECIFICATION......................................................................................................................................................... 32
COLOR OPTIONS
HDK HAS CUSTOM COLORS AVAILABLE UPON REQUEST.
SPECIAL COLORS MAY REQUIRE ADDITIONAL COST.
1
VEHICLE FEATURES
2
VEHICLE FEATURES
EVERY HDK GOLF CART HAS
THE
HOT DIP GALVANIZED CHASSIS.
THIS ASSURES YOU “NO RUST
FOR 15 YEARS”.
3
SAFETY INFORMATION
4
CHILDREN ARE NOT ALLOWED TO PLAY
WITH THE VEHICLE.
DO NOT DRIVE THE VEHICLE OVER 25MPH/H
DRIVING OVER THE SPEED MAY CAUSE
SEVERE INJURY.
WHEN MAKING A SHARP LEFT TURN, APPLY
BRAKE TO LIMIT SPEED.
WHEN MAKING A SHARP RIGHT TURN,
APPLY BRAKE TO LIMIT SPEED.
APPLY THE BRAKE TO LIMIT SPEED WHILE
DRIVING ON A STEEP HILL.
DO NOT DRIVE VEHICLE ACROSSED
SLOPES MORE THAN A 25 DEGREE
ANGLE.
5
SAFETY INFORMATION
BATTERY
POSTS,
ACCESSORIES
TERMINALS
CONTAIN
AND
LEAD
RELATED
AND
LEAD
COMPOUNDS. THESE CHEMICALS ARE KNOWN
FOR
CAUSING CANCER AND REPRODUCTIVE
INJURIES.
WASH
HANDS
AFTER
HANDLING
ANY
BATTERIES.
THE BATTERY WILL GENERATE HYDROGEN GAS
DURING THE CHARING PROCESS. KEEP SMOKE,
EXPLOSIVE
MATERIAL
AND
STATIC
ELECTRICITY AWAY FROM THE BATTERY.
USE AN INSOLATED WRENCH TO OPERATE ON
THE BATTERY IN CASE THE BATTERY SHORT
CIRCUITS. SHORT CIRCUITS GENERATE BIG
CURRENTS THAT WILL CAUSE INJURY.
Grand Safety information
The owner’s manual contains important safety information. The following decals should
be noticed and followed to prevent future injuries.
Indicates the regarding situations- is very important.
Indicates the regarding situations- may cause minor
injury or other loss.
Indicates the regarding situations, may cause
death or serious injury.
6
HDK DECLARATION
HDK Vehicles USA, LLC mainly deals with five types of the electric vehicles.
Such as the electric golf car, shuttle bus, utility cart, engineer and
transportation cart, and special electric cars. Among which is the DEL3022G
series of electric golf cars. Our golf car is environmentally friendly and suitable
for use on the course, hotels and other business places. All the key components
are imported from well-known companies. The car has been designed to take
on a new fashion look for electric carts and provides stable performance,
flexible control, and comfortable driving. Our golf car is used as people movers
or utility cars in vacation villages, villa areas, resort hotels, private residential
areas, tourist scenic spots or any other place where this type of golf car is
allowed. The warranty papers are to standardize the after-sale service for
export vehicles, settle the claims efficiently, and improve our after-sale service.
HDK
Electric
Vehicles
has
been
dedicated
in
electric
vehicles
manufacturing since 2006. Our customers come from all over the world. HDK
Vehicles USA, LLC promises any customer who buys an HDK vehicle, HDK
technicians will be always be ready to fix any problems that may arise. We
provide splendid quality of after sale service.
For more warranty information please read the limited warranty
paperwork that customers receive with a purchase of an HDK vehicle.
For more warranty information please see limited warranty papers, that
customers receive while purchase HDK vehicles.
7
IMPORTANT DECALS
＊Vehicle’s serial number
Vehicle’s
serial number
Manufacturing year
Vehicles manufactured by HDK Electric Vehicles,
all have vehicle serial numbers on the left side of
the chassis frame. The first four numbers are the
manufacturing year of the vehicle. The other five
numbers are the vehicle’s serial number given by
HDK. All the vehicles are recorded. After the
vehicles are sold out of the factory, HDK
Corporation will track the vehicles by using the
vehicle’s serial number as identity. Serial
numbers are the insurance warranty of HDK
Corporation. Customers should aware of the
importance of the vehicle’s serial numbers.
＊Steering wheel decals
,
DO NOT REMOVE while using the vehicles
or in routine maintenance.
②
③
①
③
①. Steering wheel
②. HDK decal
③. Vehicle operating
instructions decal
IMPORTANT DECALS
＊Charger’s decals
③
①
②
①
④
⑤
①.Charger
②.Charger’s indicating decal
③.Charger’s stage display decal
④.HDK charger’s information decal
⑤.Caution and warning decal
8
9
PRE-OPERATIONS
Before using the vehicle, the batteries should be
fully charged. Estimated charging time should be
①
more than 10 hours.
②
Check the accelerator pedal. When stepped on
and released it should return to its original
position with full flexibility.
③
Check the brake pedal. When stepped on it
should be flexible and feel firm. When released, it
①
should return to its original position with
flexibility.
④
Check the tires’ pressure. It should be inflated
until
the
pressure
is
around
20~23PSL
(138kpa~159kpa)
Check the signal lights. The brake lights and
turning lights should be in proper working
condition.
Check the reverse beeper. When the direction
selecting switch is set at “REV”, it should beep
consistently.
PRE-OPERATIONS
10
Check the tires’ surface. Remove any embedded objects you
can find. Be sure there are no cracks or other damages to
the tires. Defective tires may cause accidents while driving.
Check the lubricant capacity the rear axle contains, use a
cleaned stick, stick it into the rear axle and it reach the
bottom, pull it out check the depth is should be more than
13cm (1.3L).
Pull the steering wheel up and down. Check the
tightness of the steering wheel. Rotate the steering
wheel right and left. Be sure no excessive free play
and rattling sound occur.
Check the tightness of the battery wiring; make sure
all the nuts are solidly tight. Loose nuts and bolts on
the battery will cause big sparks while operating.
Pre-operations are extremely important, the owners of the vehicle should be aware all the
required operations needed to be executed before using the vehicle. The status of the vehicle is
very important to the safety of the passengers on board.
BE SURE TO DO THE PRE-OPERATION JOB.
11
OPERATING INSTRUCTION
＊Brake and Accelerator
※MECHANICAL
①
②
③
① Use the accelerator pedal to control the vehicle’s speed.
② Use the brake pedal to decrease velocity.
③ Use the parking pedal to keep car stationary.
①
OPERATING INSTRUCTION
12
＊Brake and Accelerator
※HYDRAULIC
Ⅰ
Ⅱ
Ⅰ. Accelerator pedal
Ⅱ. Brake pedal
Ⅲ. Hand brake (Function as the parking pedal)
Ⅲ
OPERATING INSTRUCTION
13
＊Key switch and Indicators
④
⑤
⑥
④ Use key switch to turn on the main power. ⑤ Use direction selecting
switch to change the vehicle’s moving direction. ⑥ Use the power switch
to turn on the vehicle’s power (only 48V system have power switch).
HIGH: Maximum speed
LOW: Half of Maximum
speed
 Only when the battery is properly charged is the right-most LED lit.
 As the battery’s state-of-charge decreases successive LEDs light up, only one on at a time.
 The 2nd-from-left LED flashes, indicating “energy reserve” (70% depth of the
discharge).
 The 2 left-most LEDs alternately flash, indicating “empty” (80% depth of discharge).
OPERATING INSTRUCTION
14
＊Dashboard functions
⑦
⑧
⑨
⑩
(7) Dashboard (8) Controls and indicators panel (9) Golf ball holder
(10) Bottle holder (11) Tee holder
※NOTES
The dashboard is designed according the usages of the vehicles that are applied on the
golf course. Owners should get familiar with the functions that the vehicle has.
OPERATING INSTRUCTION
＊Speedometer
15
For HDK vehicles that are installed with speedometers: HDK
Speedometer is a multifunction indicating device. It can indicate
vehicle velocity, running time, etc. The vehicle operation direction
also has indicating LEDs on the speedometer, when using the brake
on the vehicle or putting it in park the speedometer has an LED that
indicates that operation.
For every light the vehicle has, the status will indicate on the
speedometer. When you turn the headlights on the headlight LED
will be turned on as well. When you turn the turning lights on the
turning lights indicating LED will be turned on and flash as well.
The speedometer also will show motor’s rotation speed when
steering the vehicle. As the accelerator changes the motor’s rotation,
the speed changes as well. Current motor rotation speed will shows
on the top of speedometer (number times 1000, eg. when the
speedometer shows 3 then the motor’s rotation speed is 3000RPM)
* Operation instructions
Ⅰ
*
Ⅰ. To change the running indicating modes
you can press the “MODE” button. This changes
the mode between “RT” and “RTT”.
Ⅱ . To change the speed unit of the
speedometer, you can press the “MODE” button.
Then set the running indicating mode to “RTT”,
press the “RESET” button for 4 seconds. The
Ⅱ
speed unit will change between km/h and mph.
※NOTES
For more speedometer functions please
contact your local dealer.
OPERATING INSTRUCTION
＊Lights and Horn control
16
Switch assembly
Ⅰ
Ⅱ
Ⅲ
Ⅳ
Ⅰ. Turn on the right turning lights
Ⅱ. Turn on the left turning lights
Ⅲ. Horn button Ⅳ. Turn on the headlights
Grand information of operation
Always use the vehicle in a responsible manner and maintain the vehicle in safe
operating condition.
Always read and observe all warnings and operation instruction labels affixed to the
vehicle.
Always follow all safety rules established in the area where the vehicle is being
operated.
Always reduce speed to compensate for poor terrain or conditions.
Always apply service brake to control speed on steep grades.
Always maintain adequate distance between vehicles.
Always reduce speed in wet areas.
Always use extreme caution when approaching sharp or blind turns.
Always use extreme caution when driving over loose terrain.
Always use extreme caution in areas where pedestrians are present.
17
ON-BOARD CHARGER
＊On-board charger
Ⅰ.Charger’s specifications
ⅰ.Charging display process
TRE
BUL
CONSTANT
VOLTAGE
FLOAT
CHARGE
FULLY
CHARGED
ⅱ.LED display
1
2
3
4
5
Red LED steady on: error occurred
Orange LED flashing: Low AC voltage
Red LED & Green LED flashing
alternately(slow):<80% Charger
Red LED & Green LED flashing
alternately(frequently):≥80% Charger
Green LED steady on : battery fully
charged
HDK Charger is highly intellective, charger can be calibrated to
be 36V or 48V charger, electronic protection-auto-reset,
electronic current limit.
Charger’s calibrations and malfunction solutions
ⅰ.Alert and error display
Code
E01
Reason
Solving method
No charging function.
Inspect if the connecting terminals are in proper connection
Battery temperature is too high or too low.
Check if the battery temperature is in the range of-10℃-50℃
Inspect if the battery voltage is in the range (48:12V to
E02
No battery connection; battery voltage too high or too
55.2V/36V:9V to 41.4V).In-charging display E02, 48V battery
low.
mode, battery voltage is above 67.2; In 36V battery mode, battery
voltage is above 50.4V.
E03
Battery is not fully charged for long time(overtime
charging)
Inspect if the battery connecting terminals are loose or rusted
Battery cannot have TRE charging, charging to the least
E04
normal voltage .that means voltage unable to be
Inspect if the battery is shorted or individual battery cell damaged
charged in.
Ensure that surrounding temperature is not too high, and
E05
Charger internal temperature high
E06
Charger internal damage
Turn off the charger and send it to service dept for repairing
E07
Grid power low
Inspect the grid power
RL1
Grid power alert
Inspect the grid power
ventilation is good ,and the charger should be turned off .
18
ON-BOARD CHARGER
＊On-board charger
ⅱ. Charger’s calibration
BEFORE CHARGING, HDK ON
BOARD CHARGER HAS TO BE STRICTLY
CALIBRATED TO CORRECT CODE
WHICH IS DESIGNED FOR SPECIFIC
BATTERY
PROGRAM CODE CONTRAST TABLE
①
48V
36V
BATTERY
48V
36V
BATTERY
b01
b51
Trojan flooded
b15
b65
Trojan T875
b02
b52
Trojan T105 flooded
b16
b66
Us 2000 flooded
b03
b53
Discover 80-150AH AGM
b17
b67
US2200 flooded
b04
b54
Discover AGM
b18
b68
Us 250hc flooded
b05
b55
US battery flooded
b19
b69
6TB-170AGM
b06
b56
Trojan 30XHS
b20
b70
Generic 140-200Ah AGM
b08
b58
Trojan J305
b21
b71
Generic 200-250
b09
b59
Generic 200-255 Ah flooded
b22
b72
Generic 250-335 Ah AGM
b11
b61
Trojan 1275
b26
b76
Generic 140-200Ah flooded
b13
b63
Trojan T605
b27
b77
Generic 250-335Ah flooded
b14
b64
12TB-115AGM
b28
b78
Generic 400Ah flooded
Ah AGM
Operation illustration
Ⅰ. Inspection of the charger acquiescent charging category
Entering display charge category mode:
ⅰ. Disconnect AC input wires.
ⅱ. Disconnect between the charger output and battery.
ⅲ. A. When AC input is connected the display will show the program revision. After around 5 seconds later, it will show the
charger output voltage and complete the self-inspection process.
B. Display continues to show b01 10 seconds, exit the acquiescent charging mode, display shows E02.
ⅳ. Disconnect AC in put wires. If there is need to change the charging category setting, the positive (Red)/negative (Black)
terminals of the output wires should be connected to the battery positive (Red)/negative (Black) terminals. After connecting
the grid power, the charger can start charging the battery code.
ⅴ. Turn on the power of the calibration box ,press button “+ “to increase code number , press “-“ to decrease the code
number ;until to the right code of the battery .
Press “SAVE” button to save the setting, the code display will flash after save the setting.
①Plug the charger to the
grid power, the charger will
②
display “E02” .
BE SURE THE OUTPUT
TERMINALS DO NOT HAVE
ANY
CONTACT
PLUGING
THE
② connect the negative output
terminal to the batteries terminal
pole.
Use the positive terminal to
touch the batteries’ positive to
change the charger’s code
BEFORE
CHARGER
GRID
Operation illustration
Ⅰ. Enter the battery selection mode (batteries are not connected to charger);
Ⅱ. When the display shows the default charging category, charger output wire negative terminal (black/white wire)
connects to battery negative terminal. Use the charger output wire positive ring terminal to touch the battery positive
terminal for 3 seconds (+/-0.5 second).Remove the ring terminal. The display shows addition of the battery category (eg.
b01 adding to b02. Remark: If the charger output wire positive ring terminal is removed, the display shows the battery
charging category without addition. This illustrate that the touching time is not sufficient for 3 seconds. Please repeat the
operation);
Ⅲ. If this continues to increase, steps 2 should be repeated (remark: if the operation stop time exceeds 30 seconds during
the operation process, the display will show E02. Please did connect the grid power until nothing shown on display .then
connect to grid power again and repeat the setting);
Ⅳ. If the current setting needs to be stored, the charger output wire positive ring terminal should be used to touch the
battery positive terminal for more than 10 seconds. When the replay activation sound is heard and the display flashes,
then the new setting is successfully stored;
Ⅴ. Disconnect the grid power until nothing shown on the display. Then, re-connect the grid power, and inspect if the
charger charging category is correct.
Ⅵ. After inspection confirms correct, the grid power should be disconnected until nothing shown on display. The charger
output wire positive terminal (red) should be properly connected to the battery positive terminal. Then, connect to the
grid power, and start charging.
ON-BOARD CHARGER
20
ONLY PROFESSIONAL PERSONS ARE ALLOWED TO CONDUCT THE ADJUSTING OR REPAIRS ON
CHARGER. ANYONE WHO HAS NO EXPERIENCE ON ELECTRONIC COMPONENTS MAINTENANCE IS NOT
ALLOWED TO OPERATE ON THE CHARGER. UNREQUIED OPERATIONS ON THE CHARGER MAY CAUSE
ELECTRIC SHOCK, AND MAY LEAD TO DEATH
DO NOT OPEN UP THE CHARGER. ANY ATTEMPTIONS TO TRY TO REPAIR THE DEFECT CHARGER
SHOULD UNDER THE GUIDANCE OF DEALER OR MANUFACTURER’S TECHNICIAN.
USE THE CHARGER ONLY WITH AN ALGORITHM SELECTED THAT IS APPROPRIATE TO THE SPECIFIC
BATTERY TYPE. OTHER USAGE MAY CAUSE PERSONAL INJURY AND DAMAGE. LEAD ACID BATTERIES
MAY GENERATE EXPLOSIVE HYDROGEN GAS DURING NORMAL OPERATION. KEEP SPARKS, FLAMES,
AND SMOKING MATERIALS AWAY FROM BATTERIES.
PROVIDE ADEQUATE VENTLIATION DURING CHARGING. NEVER CHARGE A FROZEN BATTERY.
BATTERIES’ CAPS SHOULD BE REMOVED WHILE CHARGING.
RISK OF THE ELECTRIC SHOCK: CONNECT CHARGER POWER CORD TO AN OUTLET THAT HAS
BEEN PROPERLY ISTALLED AND GROUNDED IN ACCORDANCE WITH ALL LOCAL CODES AND
ORDINANCES. A GROUND OUTLET IS REQUIRED TO REDUCE RISKOF THE ELECTRIC SHOCK. DO NOT
USE GROUND ADAPTERS OR MODIFY PLUG.. DO NOT TOUCH UNINSULATED PORTION OF THE OUTPUT
CONNECTOR OR UNINSULATED BATTERY TERIMALS.
CHILDREN SHOULD BE SUPERVISED TO ENSURE THAT THEY DO NOT PLAY WITH THE APPLIANCE
※NOTES
HDK on-board charger is specially designed for HDK vehicles. The charger’s working
voltage range from 85V~265V, working frequency range from 45HZ ~65HZ. Customers
from all over the world can use HDK on-board without any changes.
HDK on-board charger can be operated in the temperature -30℃~+50℃(-22℉~122℉), which
allows HDK on-board charger to be used in most circumstances.
21
BATTERIES
＊HDK vehicle batteries connection
②
Batteries HDK vehicles can apply
Trojan flooded
Trojan T875
Trojan T105 flooded
Us 2000 flooded
Discover
US2200 flooded
80-150AH
AGM
Discover AGM
Us 250hc flooded
US battery flooded
6TB-170AGM
Trojan 30XHS
Generic
140-200Ah
AGM
Trojan J305
Generic 200-250
Ah
AGM
Batteries loaded on HDK vehicles, according to different
configurations, customers who purchase HDK vehicles can
choose different batteries (figure② are the batteries
available).The batteries are connected in series circuit
pattern:
System Battery QTY(PCS)
Single battery voltage(V)
36V
6
6
48V
6
8
48V
8
6
Generic
200-255
Ah
Generic 250-335 Ah
flooded
AGM
Trojan 1275
Generic
140-200Ah
flooded
Trojan T605
Generic
250-335Ah
flooded
12TB-115AGM
Generic
400Ah
flooded
ⅰ. The exterior of the battery, the connection wires and bolts should be kept clean and dry. If there is electrolyte outside the battery, please clean with
dry cotton cloth first, then wash with water and finally wipe up. (While cleaning, do not allow any cleaning solution, or water to get inside the battery,
to avoid leakage and increasing self-discharge, always use baking soda and water only to clean batteries)
ⅱ. The connection of the battery should always be kept in good condition. please check if any battery cable terminal or nut has become loose
periodically in order to prevent any sparkle or damage to terminals.
ⅲ. Do not place any object on the battery and do not connect the positive pole to the negative pole .this may cause a short circuit, damage to the
battery or injury to your body.
ⅳ. The battery should be recharged fully when not in use. Any delay on the re-charging will cause negative effect on the battery.
ⅴ. The evaporation and electrolyzing of the water will cause the density of electrolyte of the battery increased and the liquid surface decrease,
especially in hot weather. Therefore, check the distilled water or the attenuated sulfuric acid for lead-acid battery with density of 1.40 to adjust the
electrolyte to meet the density of the 1.28, the surface should be flat with highest level then continue to charge 0.5-1 hour in order to make the internal
uniform .
ⅵ. Any impurities are not allowed to enter the battery. Keep the apparatus clean for adding water to avoid the impurities to be fallen into the battery.
ⅶ. When driving, the driver shall be always be aware of the drop level the battery power from the batteries’ capacity indicator. the driver shall
estimate the distance needed to be taken, and recharge the battery at a proper time in case that the car cannot get back to the recharging station in
time for recharging . ⅷ. If the golf car is going to be k ept unused for a period of time, the battery shall be fully charged before put away. After that,
the battery fully recharged every month, until the charger turn off automatically
ⅸ. During charging, the car shall be parked in a well-ventilated area with the fill caps open. Keep car far away from any frame and sparks and avoid
any explosion or fire that could cause physical injury or damage to the property.
ⅹ. Once charged the cap should be kept tightly covered.
22
TIRES
＊Vehicle Tires’ tread
①
②
③






For different circumstances the vehicle being used, different tire treads are
optional, the standard tires HDK vehicles have are turf tires.
FIGURE ① STANDARD TREAD
FIGURE ② PREMIUM TREAD
FIGURE ③ EXTRA TRACTION
FOR ATTACHING THE MAXIUM PEFORMANCE THE TIRES
SHOULD ALWAYS BE CHOOSEN ACCORDING TO THE CIRCUSTANCES
THE VEHICLE MOSTLY BEEN USED.
CROSS-SEQUENCE
Front hub
brake drum
Dust cover
Dust cover seal
Tire
wheel fasten nut
①
While fastening the wheel nuts, one should always
④
③
②
keep it
in a cross-sequence. To attach the perfect tight
situation
.
Tubeless
tire cautions
1.
Clean both tire beads to remove dirt or other object.
2.
Where the tire beads seat, clean the wheel rim with a wire brush.
3.
Apply plenty of tire mounting lubricant (soap and solution) to both
beads and rim flanges.
4.
Install the tire on the rim from the valve stem side. If there is no tire
machine available, use a rubber mallet and tire iron.
5.
Remove the valve core and position tire so that both beads are on
the rim flange narrow bead seats.
6.
Quickly remove the air nozzle and install the valve core.
7.
Adjust the tire, keep the air pressure between 3.5-4.0MP, immerse
the tire into water to make sure there are no leaks.
VEHICLE MODIFICATIONS
23
＊VEHICLE PREFORMANCE REMODIFICATION
Ⅰ. Controller adjustment
For attaching different speed performance or regenerative brake effect; The ramp climbing ability
or low speed cruising pattern performance re-modification all can be done by changing the
controller’s parameter setting.
Ask dealer or manufacturer for specific information about remodify the controller parameters.
ONLY TRAINED PERSONS ARE ALLOWED TO REMODIFY CONTROLLER PARAMETERS SETTINGS. ANY
INPROPER SETTING CHANGES MAY CAUSE SEVERE DAMAGES TO THE VEHICLE OR JEOPARDISE
PASSENGERS SAFTY.
Ⅱ. Motor and rear axle
The motor and rear axle’s performance are fixed when the customer buys it from dealer. The rated
power and torque capability are limited due to the vehicle’s configuration.
For attaching different torque and power performances, customers can choose different motors or
rear axles as options to remodify the vehicle configurations.
MOTOR OPTIONS; 3kw/4kw/5kw
REAR AXLE OPTIONS (SORTED BY RATIOS) : 10.25:1 / 12.49:1
REAR AXLE OPTIONS (SORTED BY RATIOS ) : 10.25:1 / 12.49:1
ONLY PERSONS WHO HAVE EXPERIENCE WITH REAR AXLE AND MOTOR MAINTENANCES ARE
ALLOWED TO CONDUCT MODIFICATIONS.
Ⅲ. Headlights’ bulbs
For change the luminance of headlights, customer can
choose different rated power bulbs as options.
The maximum rated power for headlights bulbs are 60 W.
The maximum rated power for turning light bulbs is
15W.
1.
Ⅰ
VEHICLE MODIFICATIONS
24
Ⅲ.Vehicle tires
Ⅱ
I
Ⅱ. Off road tire
I. Turf tire
Ⅲ
Ⅲ. Extra traction
1. Clean both tire beads to remove dirt or other object.
2. Where the tire beads seat, clean the wheel rim with a wire brush.
3. Apply plenty of tire mounting lubricant (soap and solution) to both beads and rim flanges.
4. Install the tire on the rim from the valve stem side. If there is no tire machine available, use a rubber mallet and tire
iron.
5. Remove the valve core and position tire so that both beads are on the rim flange narrow bead seats.
6. Quickly remove the air nozzle and install the valve core.
7. Adjust the tire, keep the air pressure between 3.5-4.0MP, immerse the tire into water to make sure there are no leaks.
Ⅲ .Hunting cart accessories
option
IV
Ⅵ
Ⅴ
Ⅳ. Cool box Ⅴ. Golf ball washer
Ⅵ. Aluminum box
25
VEHICLE MAINTENANCE
Ⅰ.Tools
①
②
③
④
⑥
⑦
⑧
⑨
⑤
① Wrenches ② Retaining ring pliers ③ Battery fluid injection tool faucet
④ Tire air inflating tool ⑤ Hydrometer ⑥ Lubricant can
⑦ Charger’s calibration box ⑧ Multimeter ⑨ Tape measure ⑩ Jack
※NOTES
All the maintenance tools are available from hardware stores.
VEHICLE MAINTENANCE
26
Ⅱ.Vehicle maintenance
Always:
• Maintain the vehicle in accordance with the manufacturer’s periodic service schedule.
• Ensure that repairs are performed by those that are trained and qualified to do so.
• Follow the manufacturer’s maintenance procedures for the vehicle. Be sure to disable
the vehicle before performing any maintenance. Disabling includes removing the key
. from the key switch and removal of a battery wire.
• Insulate any tools used within the battery area in order to prevent sparks or battery
explosion caused by shorting the battery terminals or associated wiring. Remove the
batteries or cover exposed terminals with an insulating material.
• Check the polarity of each battery terminal and be sure to rewire the batteries correctly.
• Use specified replacement parts. Never use replacement parts of lesser quality.
• Use recommended tools.
• Determine that tools and procedures not specifically recommended by the manufacturer
will not compromise the safety of personnel nor jeopardize the safe operation of the
vehicle.
• Support the vehicle using wheel chocks and jack stands. Never get under a vehicle that
is supported by a jack. Lift the vehicle in accordance with the manufacturer’s
instructions.
• Maintain the vehicle in an area away from exposed flame or persons who are smoking.
• Be aware that a vehicle that is not performing as designed is a potential hazard and
must not be operated.
• Test drive the vehicle after any repairs or maintenance. All tests must be conducted in a
safe area that is free of both vehicular and pedestrian traffic.
• Replace damaged or missing warning, caution or information labels.
• Keep complete records of the maintenance history of the vehicle.
The manufacturer cannot anticipate all situations, therefore people attempting to
maintain or repair the vehicle must have the skill and experience to recognize and protect
themselves from potential situations that could result in severe personal injury or death
and damage to the vehicle. Use extreme caution and, if unsure as to the potential for
injury, refer the repair or maintenance to a qualified mechanic.
VEHICLE MAINTENANCE
27
ⅰ. Chassis maintenance
Check the dust-proof caps on the
steering gear box, the caps are supposed
to be tight on the two terminal ends.
Loose caps will let water and dust into
the gear box, causing the gears rust.
Add lubricant to mechanical joint parts,
the vehicle should be kept in good
turning and operating functions. To
attach that, one should add lubricant to
needed parts every one month.
Check the tires every time you use the vehicle. The
tires should be inflated with enough air. The air
pressure should with normal level.
Check the tire chapter for more specific information of
tire inflation.
FLAT TIRE MAY CAUSE UNSTABLE STEERING
FUNCTION WHILE DRIVING.
Check the tires every time you use the
vehicle, remove embedded objects or
metal items away from tire surface.
If the tires have embedded objects on
surface, it will lead to excessive noises
from tire while driving or tire internal
air leaking.
VEHICLE MAINTENANCE
28
Check the lubricant capacity of rear axle.
Low lubricant capacity may cause damages
to the rear axle cams or cause excessive
noises.
Maintenance period: change the lubricant
of rear axle every 6 months.
Clear the brake shoes surface, all the brake
shoes shed dust and should be cleaned out
in periodic time. Shed dust may cause
mechanical malfunctions of brake.
Use a compressed air to blow the dust out.
Maintenance period: one time per month.
Check the brake shoes worn out conditions,
if it is extremely worn out (1/3 left), then
the brake shoes need to be replaced with a
new one.
DO NOT DRIVE THE VEHICLE WITH
POOR BRAKE.
Check the bearings inside of front hub, the
hubs should have enough lubricated grease.
Maintenance period: one per 6 month.
VEHICLE MAINTENANCE
29
ⅱ.Electric components maintenance
Check the headlight back rubber caps, the
caps should always be kept on tightly.
Otherwise water or dust may enter into the
headlight chambers.
Cause halogen bulbs burn down easily and
vague vision of headlights.
Maintenance period: One time per week
Keep LED rear lights away from water, keep
the cover lid tight, and keep dust and water
out of LED light assembly.
Dense humidity or water may cause LED
diodes to burn down.
DO NOT LOAD LED LIGHTS WITH
HIGH VOLTAGES.
Keep the controller from water, water may
cause circuitry short circuit. If water enters
into controller, the vehicle may run
unintentionally after turn on the power
switch.
DO
NOT
SPLASH
WATER
ON
CONTROLLER
INTENTIONALLY
WHILE WASHING THE VEHICLE.
Check fluid level before and after charging,
electrolyte
should
be
at
least
1/2”(13mm)above the plates and 1/4”
tp3/8”(6 to 10mm) below bottom of the vent.
NEVER CHARGE BATTERY WITH
LITTLE ELECTROLYTE, IT MAY
CAUSE OVERHEATED OR EVEN
EXPLOSION.
VEHICLE MAINTENANCE
30
Use a hydrometer to check the specific gravity of the
battery fluid in each cell.
Fluid density ranges from different values in different
period of battery using
Maintenance period: One time per month.
Never use an injection faucet to inject distilled
water into the battery when the battery
doesn’t have enough capacity of battery fluid.
Maintenance period: One time per month
Always remember to take
precautions while conducting
any operations on batteries or
handling batteries.
Wear gloves to protect person
from acid corrosion.
Wear glass to protect person
from acid splash.
Always remember to wash
hands after handling battery
or touch battery’s cap and
battery terminals
31
VEHICLE STORAGE
If the vehicle is put away for storage for long time, certain things need to be
done to prevent vehicle from malfunctions or other loss.
Please always follow the methods shown below.
I
Ⅱ
Ⅲ
Ⅰ. Keep vehicle in dry and ventilated place, keep it from rain.
Ⅱ.Remember to charge the batteries fully before put away vehicle.
Ⅲ.Disassemble the connection cables between batteries and controller.
32
SPECIFICATION
Parameters and specs are approximate only and may vary
Parameter
DEL 2022D Series Electric Hunting Cart
Type
DEL 2022D
DEL 2022D2Z
DEL2042D
DEL 2042D2Z
Passenger capacities
2
4
4
6
2350×1260×
2610×1260×
3100×1260×
3360×1260×
1830
1830
1830
1830
80
75
65
60
40
38
35
35
30%
28%
25%
22%
3.1
3.1
4.3
4.3
≤3.5m
≤3.8m
≤4.0m
≤4.0
150
150
150
150
63
63
63
63
Dimension (mm) (L×W×H)
Range (based on flat road at
a speed of 20 km/h) (km/h)
Maximum speed (gear ratio
of 12.49:1)km/h
Maximum grade ability
Minimum turning diameter
(m)
Brake distance (V=20km/h)
Minimum
floor(mm)
Noise (db)
distance
from
SPECIFICATION
33
Approximate only and may vary
Max slope accessing angle
Max ramp angle
NOTE
NOTE
NOTE
NOTE
HDK Vehicles USA, LLC.
2112 First Street
Rosenberg TEXAS 77471
Tel: 281-342-1040 Fax: 281-342-6432
Email:
[email protected]
Website: www.hdkusa.com