RollerDrive CNC CNC ROTARY TABLE RollerDrive CNC TM RCC series 90-degree index in 0.4 seconds RCC Overview Exclusive Zero Backlash Structure Internal Construction of the Roller Follower Needles Stud T Turret (output) O Outer raceway R Roller gear cam surface Roller followers f l Roller R gear cam (input) Preload mechanism Rolling contact Preload Features ■ No backlash (play). ■ Power transferred by rolling contact eliminates wear. ■ High accuracy and good efficiency. ■ Preloadable for high rigidity. Low Maintenance and Excellent Price Performance Consistent Long-term Accuracy without Backlash Adjustment. Cost Comparison with a Worm Gear Rotary Table Offers Long-term Use Low Maintenance Initial Cost versus Annual Maintenance Costs Positioning Accuracy Aging Test (arc sec) High 30 m or W 200 Worm gear rotary table Maintenance 10 Maintenance Positioning Error 20 ) ple am ex ( ble ta ry ta o r ar ge Drop in accuracy over time Requires maintenance at regular intervals Rollerdrive 100 Cost becomes less than the worm gear table in three years. RollerDrive Low 0 0 1 Million Consistent long-term accuracy without maintenance. 2 Million 3 Million 4 Million ① Worm gear rotary tables require maintenance twice a year. ② Assumes an annual running cost of 3% (oil changes, etc.) for both types. 5 Million 0 Operating cycles 1 2 3 4 5 6 7 year Cost simulations are based on a table diameter of about 200 mm. The RollerDrive graph is based on internal testing.(Center distance of test unit: 170) ■ Worm gear models Accuracy declines over time.Requires maintenance to achieve initial accuracy. ■ Worm gear models Maintenance costs occur once or twice a year to adjust the backlash. ■ The RollerDrive Accuracy is consistent with no maintenance even after 5 million operation cycles. (Requires regular oil changes) ■ RollerDrive Long-term use is possible without any mechanical maintenance. Beats the cost of a worm gear even after adding annual running costs to the initial investment cost. Price performance continues thereafter. Based on internal calculations. 1 Specifications RCC series Specifications RCC170 RCC200 RCC250 RCC320 RCC400 mm φ170 φ200 φ250 φ320 φ400 Table reference bore diameter mm φ65 +0.03 0 φ75 +0.03 0 φ110 +0.035 0 φ165 +0.04 0 φ200 +0.046 0 Center height mm Specifications Table diameter 150 165 210 255 300 1/60 1/60 1/60 1/60 1/60 min-1 75 75 75 50 50 Indexing accuracy arc.sec ±15 ±10 ±10 ±10 ±10 Repeatability arc.sec 8 4 4 4 4 kg 70 100 170 280 410 Gear ratio Maximum table speed※1、※2 Net. weight ※1 Depends on which motor is mounted. Load capacity RCC200 RCC250 RC320 RCC400 80 100 120 180 250 Upright position kg Horizontal position kg 160 200 250 350 500 Allowable axial load N 12740 15789 37420 56000 74220 Continuous holding torque※2 N・m 168 286 528 768 1368 torque※2 N・m 287 524 1003 1481 2675 N・m 598 948 2210 3550 8135 kg・m2 0.6 1.2 2 4.5 10 Allowable payload Allowable load RCC170 Maximum output Allowable bending moment Allowable inertia moment※2 ※2 Maximum table speed and holding torque values are given for a FANUC motor. Contact Sankyo if you wish to use a different motor. Options Hydraulic clamper (N・m/6MPa) Built-in rotary joint (number of ports) RCC200 RCC250 RCC320 RCC400 350 450 990 1200 2600 6 6 6 6 6 6+1 6+1 8+1 8+1 8+1 RON/RCN200 (HEIDENHAIN) RON/RCN200 (HEIDENHAIN) RON/RCN200 (HEIDENHAIN) RON/RCN200 (HEIDENHAIN) RON/RCN200 (HEIDENHAIN) External rotary joint (number of ports) Output rotary encoder RCC170 Product Code 1 RCC200 - 2 3 L C 4 B 5 1 1 2 3 4 5 Model Servo motor mounting side Servo Motor Connector Table R L A B C X S B RCC170 RCC200 RCC250 RCC320 RCC400 2.Servo motor mounting side - 6 6 1 (See Dimensions diagrams) 3.Servo Motor A FANUC B MITSUBISHI C SANYO D E X Ask Sankyo for mounting other motors S R B 2 7 C Encoder 7 Option Hydraulic Clamp E C 4.Connector Manufacture L E 8 J 8 Rotary joint J:Built-in H:External Wiring Specifications Pin Assignments Power Connector Pin No. A B Signal U V C D W GND E F BK BK Encoder Connector FANUC Signal − − − − − RD ※RD SHD +5V +5V − − 0V − +6V − 0V Use Pin No. A B C D E F G H J K L M N P R S T Motor power Brake power Connector Model Number ■Power Connector (RCC170/200/250) N/M3102A20-15P (RCC320/400) N/M3102A24-10P ■Encoder Connector (for all models) (RCC170/200/250) N/M3102A20-29P Pin No. A B C D E F G H J K L M N P R S T MITSUBISHI Signal SD SD※ RQ RQ※ P5(+5V) LG − − − − BT SHD − − − − − Pin No. A B C D E F G H J K L M N P R S T Cable 1 CN - 2 200 - 3 4 P 5 S F 6 A 7 3 1 2 3 4 5 6 7 − Model Power/Encoder Connection Flexible conduit Connection Length CN 170 200 250 320 400 S:Straight A:Angle (connector on amplifier) 3:3m 5:5m X:(Special) specify length in meters P:Power cable E:Encoder cable S:Straight A:Angle (connector on RCC) F:With N:Without Connector Model Number Use Model RCC170/200/250 Power connector model RCC320/400 Encoder connector model RCC170/200/250 320/400 Connector Model No. (on RCC) Connector Model No. (on customer's equipment) Straight N/MS3106B20-15S Straight N/MS3106B20-15P Angle N/MS3108B20-15S Angle N/MS3108B20-15P Straight N/MS3106B24-10S Straight N/MS3106B24-10S Angle N/MS3108B24-10S Angle N/MS3108B24-10S Straight N/MS3106B20-29S Straight N/MS3106B20-29P Angle N/MS3108B20-29S Angle N/MS3108B20-29P 3 SANYO Signal +5V SG ES+ ES− BAT+ BAT− GND − − − − − − − − − − Dimensions Connector code S 180 430 18 150 100 Table center bore 20 180 169 10 169 20 25 203 100 Connector code B 5 φ170 2 (8) M5×0.8, 8DP φ65 +0.046 0 (φ66) 20 (8)M8×1.25, 16DP 30 φ65 +0.03 0 150 265 φ170 178 25 φ85 RCC170 20 25 12 Connector code S 474 192 180.5 25 23 10 120 Connector code B Table center bore 5 192 180.5 20 242 17 17 2 190 2 (8) M5×0.8, 10DP 35 20 30 10 (8) M10×1.5, 20DP (8) M8×1.25, 16DP 0 14−0.018 25 25 165 20 Air purge outlet (Reverse side) (φ76) φ200 φ200 285 φ75 +0.03 0 100 φ85 RCC200 Figure-1 10 φ75 +0.046 0 Air purge outlet (Reverse side) 0 14 −0.018 25 10 25 (8)M8×1.25, 16DP 20 19 25 Connector code S RCC250 597 Connector code B Table center bore 5 215 203 290 Figure-2 10 21 215 25 30 203 15 145 15 Air purge outlet (Reverse side) 25 30 21 Connector code S RCC320 660 235 220 25 360 (φ126) φ110 +0.035 0 15 Figure-3 Connector code B Table center bore 5 235 220 30 22 15 15 180 20 30 25 φ250 φ250 355 210 30 24 (8)M10×1.5, 20DP 0 18 −0.018 34 φ138 1 (6) M6×1, 12DP φ125 +0.063 0 15 214 150 195 1 234 15 Connector code S RCC400 794 280 240 φ180 φ166 Table center bore 22 18 15 210 Figure-4 15 Connector code B 5 280 240 30 40 420 25 φ165 +0.063 0 25 30 25 39 30 15 (8) M12×1.75, 24DP 0 18 −0.018 φ165 +0.04 0 Air purge outlet (Reverse side) 255 37 30 φ320 440 φ320 (6) M8×1.25, 16DP (8) M16×2, 32DP 30 40 4 φ220 φ200 +0.063 0 1 (6) M10×1.5, 20DP 30 40 30 18 0 18 −0.018 53 (φ201) φ200 +0.046 0 φ400 300 510 Air purge outlet (Reverse side) φ400 279 240 18 18 Figure-5 Options Rotary Joints Model/size RCC170 RCC200 RCC250 RCC320 RCC400 Built-in 6 6 6 6 6 External 6+1 6+1 8+1 8+1 8+1 Maximum actuation pressure Actuation fluid:Hydraulic pressure 6MPa Actuation fluid:Air 0.7MPa ※1 The +1 indicates port in the center bore. ※2 Make sure to furnish a line filter in the air supply line. ※3 Under prolonged used, a small amount of actuation oil may leak from the oil port toward the adjacent air port. If possible, the adjacent ports should be left open for use as drain ports. Built-in Out port (6) Rc1/4 In port Out port dimensions 60 1.4±0.05 ° φ4 φ8.2 E Detail E RCC170∼400 40 External 200 Out port A F B E C D A C E G B D F Rc1/4 In port A VIEW A RCC170, 200 X Out port dimensions φ6 φ12.2 1.4±0.05 Rc1/4 In port Out port I A HG B F C D E H E G F A I E B C D X Dimensions RCC250 Detail E RCC320 RCC250, 320, 400 5 RCC400 48mm 55mm Options/Precision Rating Support Table Product Code 1 2 SS150 - 3 - C 2 Option Hydraulic Clamp 1 Model Product code example: SS150-C-H165(For the RCC200, with hydraulic clamp) SS150-H150(For the RCC170, without hydraulic clamp) H150 3 Center height SS150 C:With hydraulic clamp SS210 Blank:Without hydraulic clamp H□:□ enters B dimension of Specification sheet Specification Sheet SS150 Target Model RCC170 Overall Height A 235mm Center height B 150mm Spacer C 15mm RCC200 250mm 165mm 30mm RCC250 345mm 210mm 20mm RCC320 390mm 255mm 65mm RCC400 435mm 300mm 110mm SS210 Clamping torque 450N・m/6MPa Product weight※ 16.4(19.3)kg 18.2(21.1)kg 57.5(62.5)kg 1700N・m/6MPa 69.9(74.9)kg 71.6(76.6)kg * Case of Oil Clamp is within( ) Dimensions SS210 5 12+0.018 0 15 20 0 18−0.018 300 330 C 19 80 110 150 Dimensions with clamp Dimensions in ( ) are without clamp Clamping torque 450N・m/6MPa T-slot details Measurement Method (4) φ14 THRU Clamping torque 1700N・m/6MPa Precision Rating No. φ170 30 B φ110 +0.035 0 φ150 φ100 A 64 0 44 R7 34 64 115 (105) 0 8+1 Rc1/4 Hydraulic inlet (4) φ14 THRU 220 250 +0.03 ) φ55+0.03 0 (φ60 0 φ70 φ100 (φ80) φ162 23 C 5 0 14 −0.018 15 (6) M6×1, 12DP 24 φ250 φ60 φ66 +0.03 0 A 10 B 0 φ150−0.04 13 85 120 (8) M10×1.5, 20DP 21 5 φ115 +0.035 0 (4) M6×1, 12DP 135 SS150 (8) M6×1, 12DP RCC170 RCC200 RCC250 RCC320 RCC400 1 Straightness of table top 0.015mm 0.015mm 0.02mm 0.02mm 0.02mm 2 Runout of table top 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 3 Runout of table reference bore 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 4 Perpendicularity between table top and reference surface for upright mounting 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 5 Parallelism between rotary axis and guide blocks for reference surface for upright mounting 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 6 Deviation between rotary axis and guide blocks for reference surface for upright mounting 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 7 Parallelism between rotating center and reference surface for upright mounting 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 8 Indexing accuracy ±15arc.sec ±10arc.sec ±10arc.sec ±10arc.sec ±10arc.sec 9 Repeatability 8arc.sec 4arc.sec 4arc.sec 4arc.sec 4arc.sec 6 Precautions/Service Network Notes on Air Supply Lubrication ■Sankyo's ■Sankyo's CNC Circular Table comes standard equipped with an air purge outlet. (Use it to blow out condensation and coolant to prolong the life of electrical parts and prevent rust in the motor housing.) Supply clean air for the air purge by referring to the drawing shown below. Pressure setting: 0.02 MPa Air consumption: 15L/min CNC Circular Table uses an oil bath to protect the internal mechanisms and maintain reliability. Refill and perform oil changes regularly using the oil listed in the instruction manual. Grinding Machine Applications ■When used in grinding machines, the seal device on the outer periphery of our table may become damaged. The warranty does not cover any such damage. Maximum Rotation Speed ■The Air combination AC20C-01CG(SMC) (Pressure Gauge G36-2-01) maximum rotation speed for the table given in the specifications refers to the indexing speed. Consult with Sankyo if the table is to be rotated continuously. Otherwise, the table will heat up and lose accuracy, causing overload alarms with the servomotor. Global network Group Company SANKYO AMERICA INC. 10655 STATE ROUTE 47 SIDNEY, OHIO, 45365 U.S.A. Phone:1-937-498-4901・Fax:1-937-498-9403 E-mail:[email protected] HANGZHOU SANKYO MACHINERY CO., LTD. No.2518 Jiang Dong 2 Road, Hangzhou Jiang Dong Industrial Park, Xiaoshan Zone, Hangzhou, Zhejiang, China Phone:+86-571-8283-3311・Fax:+86-571-8283-1133 SANKYO CHINA TRADING CO., LTD. [SHANGHAI HEAD OFFICE] RM 1103, BLK B, NO.391 GUIPING ROAD,SHANGHAI CHINA Phone:+86-21-5445-2813・Fax:+86-21-5445-2340 E-mail:[email protected] [SHENZHEN BRANCH OFFICE] RM 721, SHENZHEN KERRY CENTRE, 2008 RENMINNAN ROAD, SHENZHEN 518001 CHINA PHONE: +86-755-8230-0270・FAX: +86-755-8236-4605 E-mail:[email protected] [TIANJIN BRANCH OFFICE] RM 2706, GOLDEN BUILDING, 20 NANJING ROAD, HEXI DISTRICT TIANJIN 300041 CHINA PHONE: +86-22-2312-1005・FAX: +86-22-2312-1007 RODAX VIETNAM CO., LTD. RODAX VIETNAM CO., LTD. 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