Mechanically Stabilized Earth - Vegetated Steepened Slope System 96th Avenue Roadwork’s, Surrey, British Columbia ac Dan M Donald, P.Eng. Nilex Civil Environmental Group, Burnaby, British Columbia, Canada German Cajigas, P.Eng., M.Eng. Tensar ® International, Coquitlam, British Columbia, Canada. ABSTRACT The City of Surrey selected a Sierra® Vegetated Slope System as the structure of choice for the approach walls leading up to this cast in place, pile supported bridge structure. This paper will discuss the use of the vegetated slope system inclined to the horizontal at 69 degrees as the primary facing element for these approach walls. The facing of this slope system is comprised of welded wire forms to assist in construction, along with a synthetic structural wrap comprised of Tensar Biaxial Geogrid, Erosion Blanket, and Topsoil to form the vegetated facing. The prime structural soil reinforcement consists of Tensar HDPE Uniaxial Geogrid. These slopes are up to 5 meters high, and used in conjunction with rip-rap and sheet piles, effectively form the southern riparian zone of the Serpentine River at this location. The structure crosses over the Serpentine River which is a sensitive spawning and rearing habitat for trout and salmon, and is located immediately downstream of the Tynehead Fish Hatchery. The paper will focus on the design methodology, ease of construction, with an additional emphasis on the environmental benefits for this sensitive infrastructure application. RESUMEN La Ville de Surrey a adopté le système de talus végétal Sierra® comme structure de choix pour les murs d'approche menant à un pont moulé en place et soutenu par des piliers. Ce document traite de l'utilisation du système Sierra® avec talus végétal incliné à 69 degrés par rapport à l'horizontale, comme l'élément de paroi primaire pour ces murs d'approche. La paroi de ce système de talus est constituée de coffrage en treillis d’acier à mailles soudées pour aider à la construction, avec une enveloppe structurelle synthétique composé de la géogrille biaxiale Tensar, couverture de l'érosion et de terre végétal pour former le talus végétal. L’élément principal de renforcement structurel des sols se compose des géogrilles uniaxiales Tensar HDPE. Ces murs sont jusqu’à 5 mètres de haut; ils ont été utilisés conjointement avec un enrochement et des palplanches pour former efficacement la zone riveraine sud de la rivière Serpentine à cet endroit. Le pont permet de franchir la rivière Serpentine qui est une des zones de frai et de l'habitat d'élevage de la truite et le saumon, et qui se trouve immédiatement en aval de «l’écloserie de Tynehead ". Ce document se concentrera sur la méthodologie de conception, de la facilité de construction, avec un accent supplémentaire sur les avantages pour l'environnement liées à cette application sensible dans les infrastructures. 1 INTRODUCTION The project was undertaken by the City of Surrey in British Columbia. As noted in Figure 1, the site is located immediately to the south of Highway #1 on 96 Avenue, between 160th Street to the West and 168th Street to the East. This project involved an arterial road widening from two to four lanes. This paper will focus predominantly on the vegetated steepened slope systems which were ideal for construction in this environmentally sensitive area. The Sierra® Vegetated Slope System was the preferred option where the approach fills encroached within the gullies of the Serpentine River and its tributaries. A pile supported bridge was also required as part of the widening where the roadway crosses over the Serpentine River. Other portions of this project also involved paving, sidewalks, preloading, and sheet piling at the base of the steepened slope along the river’s edge. Property restoration and reconfiguration were an additional challenge, to which a vegetated steepened slope blended in extremely well with the lush vegetation, and natural habitat along this river course. The initial phase of sheet piling and steepened slope construction commenced in 2010. The latter phases associated with bridge construction and paving were rd substantially completed on January 3 , 2012. The major challenges associated with this project th th occurred in the section between 160 and 164 Street, where the roadway crosses numerous watercourses and creeks leading into the Serpentine River. These steepened slopes were designed as wing walls extending from the crossing structure, and generally running adjacent and parallel to the river. This paper will illuminate the key aspects associated with this vegetated slope design, and its environmental benefits. 2.2 As this project extends along the Serpentine River riparian zone, the key design consideration was the Q 100 Flood Level which was defined for this project at elevation 9.35 metres at the bridge crossing location. 2.3 2 GEOTECHNICAL ASPECTS The geotechnical investigation for this site was conducted by Metro Testing Laboratories Ltd., of Burnaby, BC. A report was prepared for the City of Surrey by its prime consultant R.F.Binnie & Associates Ltd. In summary, the field exploration consisted of 17 auger holes advanced to depths of 10.7 m in the roadway area, along with two cone penetration tests (CPT) to determine conditions at the bridge location. These CPT tests successfully penetrated the approach fills, the underlying channel deposits, and the glacio-marine sediments below. Eleven test pits were also completed predominantly along the north side in an undisturbed area, to later be covered with site grading fills. It is key to note that with the environmental sensitivity of this site, that no exploratory works were conducted within the floodplain of the Serpentine River. 2.1 Site Topography The topography of the site reflects the glacio-marine origin of the area, and the post-glacial down cutting of the Serpentine River. This region is gently rolling with topographic relief in the range of 50 metres from the uplands area to the base of the Serpentine River channel. The Serpentine River steps down from the west in a series of gently sloped benches flowing into a gully about 15m deep. The active channel is in the range of 12 m wide, as it meanders across a floodplain of about 100 m wide. In the vicinity of the existing river crossing the road grade is approximately 4.5 m above the river channel. 2.4 Figure 1. General Site Location River Levels River Erosion and Sheet Piles Sheet piles were required along the north side of the bridge approaches to provide protection from river erosion as seen in Figure 2. The piles were also needed to satisfy global embankment stability along the north side at the bridge crossing location. The base of the wire wall was generally set at approximately 500 mm below the top of the sheet piles as evident in Figure 2 below. These piles generally extended upward about 1500 mm from the base of the river channel bottom. Riprap comprised of angular blast rock varying in sizes of approximately 200 mm to 1200 mm is noted immediately in front of the sheet pile wall. The riprap was underlain by non-woven geotextile. Surficial Geology Available geological information indicates that the native soils in this region are of glacio-marine sediments comprised of silt till (Newton Stoney Clay), sandy glacial till, marine silt, and lenses of fine water bearing sand. Within the drainage courses recent sediments were comprised of coarse gravel alluvium and organic fine sandy silt. Figure 2. Serpentine River, North Side, Looking East 2.5 Embankment Settlement New fills would be placed approximately 5.3m above the river channel on the north and south sides of the bridge crossing. This would mean an overall rise in road grade of 1500 mm above existing levels. Settlement was calculated for maximum fills of 2.5 m and 1.5 m of preload above finished road grades on both the north and south sides. It was determined that settlements were the highest on the north side at 125 mm, with settlements on the south of upwards of 100 mm. The ability of the steepened slope to accommodate such settlement during the course of construction was a key consideration in its selection on this project. The system can also easily accommodate curves to suit the topography of the river channel, and allows for easy alignment in the field by the construction crew. 3 DESIGN OF MECHANICALLY STABLIZED STEEPENED SLOPES Engineering design was provided by Tensar International in conjunction with Metro Testing Laboratories. Materials to construct these slopes were provided by Western Canada Distributor, Nilex, Inc. Hall Constructors was the successful general contractor awarded this contract valued at approximately $10M by the City of Surrey. This steepened slope consists of a facing unit made of welded wire mesh forms with a wrap of Tensar Biaxial Geogrid (secondary reinforcement) that provides surficial stability to the reinforced fill. A pocket of plantable topsoil fill and seed ultimately provides the vegetated facing, which in turn is protected with a North American Green Erosion Control Mat (ECM). The primary reinforcement consists of the family of Tensar Uniaxial geogrid. A typical layout of the slope is illustrated in Figure 3. The SierraSlope constructed at this site was upwards of 5.5 m high in the vicinity of the bridge crossing structure. The inclination of the facing elements is just less than 70 degrees, and was designed officially as a slope, as opposed to a wall. 3.1 Design Methodology The design of the reinforced slope was conducted following the guidelines and methodology proposed by the Federal Highway Administration in its document FHWANHI-00-043 (2001) and under the project specifications. Consequently, the design was carried out using limit equilibrium slope stability methods, and in this particular case the Bishop Method was modified to account for the stabilizing effect of the geogrid reinforcements. The GSlope version 4.15 computer program (Mitre Software, 2006) was used for this purpose. 3.2 Soil Design Parameters The cohesionless reinforced fill within the Slope consisted of a granular soil with a maximum particle size of 25 mm, with the portion passing the 0.425 mm sieve being nonplastic, as per the specification. The design parameters utilized for this slope design, and for the varying foundation conditions are noted in Table 1. Table 1. Design Parameters Soil Type Reinforced Silt Moist Unit Weight (kN/m3) 20 20 Effective Friction Angle(Φ) 38 24 Effective Cohesion Cu(kPa) 0 5 Blue Clay 20 20 5 Till 20 37 0 Clayey Silt 20 10 24 3.3 Geogrid Design Strengths The primary soil reinforcement consisted of Tensar Uniaxial HDPE geogrid, arranged in vertical spacing(Sv) as required by design. In general primary grids were more concentrated in the lower wall portion. Secondary soil reinforcement comprised of biaxial geogrid was utilized in upper grid layers where possible. The geogrid strength properties are noted in Table 2. Figure 3. Typical SierraSlope Layout Table 2. Geogrid Parameters Geogrid Type UX 1100 UX 1400 Material Type HDPE HDPE Ultimate Tensile Strength kN/m 58.0 70.0 BX 112060 PP 20.5 BX110075 PP 20.5 North American Green was used to retain the plantable fill or topsoil pocket, to support the future vegetated growth on the steepened facing system. Prime reinforcement is noted at the mid-height of facing cage as illustrated in Figure 4. The following reduction factors (RF) were used in the design when considering the overall structure life of 100 years: Creep reduction factor (FRcr) = 2.6 Install reduction factor (FRid) = 1.1 Durability reduction factor (RFd) =1.1 Internal design included the analysis of potential circular failure surfaces passing through and behind the reinforced fill (compound stability). Minimum factors of safety under static conditions were set at 1.5. For conditions of Seismic the factors were set to 1.1 for the 975 year event, and at 1.0 for the 2475 year event. Other conditions analyzed considered the effect of the temporary preload surcharge(50kPa), and traffic surcharge(16 kPa). A maximum differential hydraulic head of 1m was designed for, along with the Q100 flood elevation defined at elevation 9.35 m for this site. 3.3 External Design Figure 4. Facing Element Details 5. EXISTING CROSSING FOR REMOVAL The existing crossing consisted of a two lane arterial roadway crossing over two culverts as indicated in Figure 5. The headwalls around these culverts was comprised of cement filled bags not uncommon during the early years of construction. The Serpentine River is noted to flow in a southerly direction and into the culverts into the distance. External design involved the analysis of potential deep seated circular failure surfaces and seismic loading analysis. Due to the geotechnical conditions of the foundation soil and including the groundwater level, the design was governed by the potential occurrence of deep seated circular failure surfaces affecting the underlying silt, gravely sand and clay layers under the seismic condition for an earthquake with a probability of exceedance of 2% in 50 years (2,475-yr return period). It was necessary to supplement the design with sheet piles installed at the toe of the steepened reinforced slopes. The seismic analysis was carried out using a pseudostatic approach employing the Bishop’s Modified Method of limit equilibrium and the GSlope computer program. The seismic acceleration coefficient used in the analysis was kh = 0.25, corresponding to half of the Peak Ground Acceleration for the site per the 2006 BC Building code. Figure 5. Existing Culvert Crossing To Be Replaced 4 FACING DETAILS As noted in Figure 4 the facing system is comprised of a black wire facing form. This wire form enables confinement at the facing fills during the compaction phase. Tensar UV stabilized biaxial geogrid (BX112060) was utilized as a wrap facing immediately behind the wire facing element. An erosion blanket manufactured by As evidenced in the early construction photo above, the vegetated walls and associated preload are noted on the left hand side just above existing road grade. The reader will also note the early establishment of sheet piles and rip-rap along the river’s edge leading right into the culvert inlet to protect the sensitive habitat. Figure 7. New Proposed Bridge Crossing Figure 6. Looking South From the East Approach Fill 5.1 Figure 6 is looking in a Southwest direction as viewed from atop the east approach fills. Sheet piles are also noted in the distance at higher elevation and in front of the east abutment wall. The Serpentine River flows to the south towards the left hand side of this photo. Staged construction and preloading was initially implemented on the north site perimeter where preload fills were the highest. This approach enabled the substantial construction of approach fills, sheet piles, and later the bridge infrastructure. Traffic was moved over to the north side upon substantial bridge completion. This allowed the final removal of the culverts on the south side of the river crossing. One key advantage of this method of slope construction is that it does not require any unique footing design. An environmental construction advantage is that placement of a concrete footing is not required. The slope is simply founded upon undisturbed native or granular soils. Prior to construction of the slope the contractor cleared and grubbed the reinforced soil slope footprint in accordance with the specification requirements to good bearing. 5. NEW CONSTRUCTION This project was comprised of seven steepened vegetated slopes, with five of the slopes located along the north perimeter. The overall vertical facing area was comprised of 996 M2 of vegetated facing. The project also incorporated a pile supported bridge structure with a span of 21.2 m as designed by Associated Engineering for the City of Surrey. A typical elevation of the bridge structure is noted in Figure 7 to illustrate the general concept. Piles for this structure were 508 mm diameter, and filled with concrete. The bridge structure was comprised of a cast-in-place abutment, with precast box girder arrangement, and a cast-in-place deck. 5.1 Foundation Preparation Challenges in Construction The primary construction challenge associated with this project was the strict requirements for the contractor to not encroach within the riparian zone during the course of construction. A key benefit of the Sierra facing system is that the wall components are lightweight and easy to erect adjacent to the river’s edge without the need for heavy equipment. Once the facing units are installed complete with the biaxial wrap facing grid and erosion blanket, the backfill behind the wall proceeds with conventional construction and compaction equipment. This method affords protection by installing the wire facing initially, with the backfill operation occurring thereafter. 5.3 Slope Installation Sequence Immediately upon bearing surface approval, the contractor installed the black welded-wire facing elements (3000 mm long × 508 mm high), complete with the diagonal support struts. It is important to note that the black wire cages are not relied on for long term design strength, and the design relies solely on the strength of the biaxial wrap. The black wire form simply serves as a temporary formwork to confine the outer face of the fill slope during compaction. The facing cages are then lined with a UV stabilized biaxial geogrid directly behind the wire cage, along with the erosion control blanket. The biaxial geogrid is pulled tight returning horizontally for a distance of 2000 mm at the top and bottom return of each facing cage (also known as the wrap). The compacted granular fills were then placed in approximate 250mm lifts. At each lift increment of 250mm the appropriate primary or secondary geogrid was installed in accordance with the stamped engineering drawings. This method of progressive slope construction is illustrated best in Figure 8 below. Figure 9. Well Established Vegetation in August 2012 Figure 8. Looking Toward The East Approach Fills As each wire lift progressed upward each subsequent facing cage is offset horizontally by 190mm, to achieve the final design batter of 8 Vertical to 3 Horizontal, or alternatively at 69.3 ° from the horizontal. This process is repeated continuously until the top of final grade is achieved based on construction survey. At steps in the top of wall profile, the wire baskets were returned 600mm into the backfill to effectively form a corner, by cold-bending the wire cage. 6. As noted in the Figure 10, the man standing atop the bridge deck looking down into the north Side of Serpentine River. This photo is taken from the west side of the crossing looking upgrade to the east. It will be obvious to the reader that during this short time frame of vegetation grow-in, that the steepened slope is totally obscured by an abundance of vegetation established along this river course. The reader will also note the 750mm diameter water main on the north side of the bridge deck. ENVIRONMENTAL ADVANTAGES This site is located immediately south of Tynehead Regional Park which also home to a fish hatchery facility. Salmon fry are routinely released from this hatchery facility as they make their way into the Serpentine River. The photo shown in Figure 9 was taken approximately one year after final completion. The reader will observe the well established vegetation along the North side of the Serpentine River when looking eastward. The selection of this vegetated slope system illustrates the success that is possible where new development, environmental sensitivity, and engineering all meet. Figure 10. Looking East across The Bridge Deck This underside of the completed bridge structure is viewed in Figure 11, where sheet piles and rip-rap are noted. This photo is viewed in a downstream direction as the Serpentine River flows under the new bridge deck, and into one of the many deep pools just observed in the distance. Although not immediately apparent to the reader, the author has observed many salmon that frequent this resting pool, during their downstream travels. 7. CONCLUSION The use of green vegetated facing is an attractive engineering alternative to the more traditional facing methods involving concrete or block wall solutions. The slopes utilized on this project will further enhance the local habitat, and restorative efforts which are mandated by the City of Surrey on its new construction. An often overlooked technical advantage is that the use of HDPE geogrid materials are cited within AASHTO and FHWA references as not aggressively affected by corrosion due to the presence of de-icing salts. This is another long-term feature that should be assessed when making comparative assessments for clients and owners where new infrastructure is required. ACKNOWLEDGEMENTS The writers would like to thank the City of Surrey and Hall Constructors for their input in preparation of this paper. We would also like to thank the engineering professionals listed in the reference section below, for their overall contribution in making this project an overall success. REFERENCES Figure 11. Serpentine Flow South Beneath Crossing As noted in Figure 12 deeper portions of the river channel and associated small pools(lower right of photo) are noted beneath the crossing, and provide excellent habitat for the salmon and aquatic creatures frequently seen all along this river course. Eivemark, M.M.(P.Eng.) and Hii, P.(M.Eng). Metro Testing Laboratories Ltd. Geotechnical Investigation th th th Report, Widening of 96 Avenue(160 to 168 Street), th dated January 29 , 2010. Eivemark, M.M.(P.Eng.) and Hii, P.(M.Eng). Metro Testing Laboratories Ltd. Geotechncial Engineering Analyses and Recommendations, Widening of 96th st Avenue(160th to 168th Street), dated May 21 , 2010. Associated Engineering, AE Project No. 20092519, th Issued for Tender, 96 Avenue Bridge at Serpentine River, Revision 0, dated 2010/06/11. Figure 12. Looking East Along Serpentine River Crossing
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