Recycl. Catal. 2015; 2: 36–60 Review Article Open Access Yunxiang Qiao, Nils Theyssen, Zhenshan Hou* Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural Abstract: Hydroxymethylfurfural (abbreviated as HMF), also 5-(hydroxymethyl)furfural, is an organic compound derived from dehydration of certain sugars. HMF is primarily considered as a starting material for liquid transportation fuels and polyester building block chemicals. The most convenient synthetic method of HMF is based on acidcatalyzed triple dehydration of fructose. Although there are many studies about fructose dehydration to 5-HMF since this field started to be investigated, it is necessary to provide a new review about fructose dehydration to 5-HMF. In the following, we will make a summary (in detail) of catalytic systems of fructose dehydration to HMF achieved by different acid catalysts, including mineral and organic acids, metal complexes, heteropoly acid-based materials, Ionic Liquids, ion-exchange resins, zeolites, functionalized carbonaceous materials and mesoporous silica materials. It has been demonstrated that nearly full conversion of fructose and 100% HMF selectivity could be obtained with some acidic catalytic systems up to now. Keywords: Dehydration; Fructose; 5-(hydroxymethyl) furfural; Acid Catalysis; Recycling DOI 10.1515/recat-2015-0006 Received November 27, 2014; accepted March 24, 2015 1 Introduction Hydroxymethylfurfural (abbreviated as HMF), also 5-(hydroxymethyl)furfural, is an organic compound derived from dehydration of certain sugars. The molecule consists of a furan ring with one aldehyde and one *Corresponding author: Zhenshan Hou: Key Laboratory for Advanced Material, Research Institute of Industrial Catalysis, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237 (P. R. China), E-mail: [email protected] Yunxiang Qiao, Nils Theyssen: Max-Planck-Institut für Kohlenforschung, Kaiser-Wilhelm-Platz 1, D-45470 Mülheim an der Ruhr, Germany alcohol functional group. HMF is primarily considered as a starting material for liquid transportation fuels and polyester building block chemicals (Scheme 1). [1,2] The most convenient synthetic method of HMF is based on acid-catalyzed triple dehydration of fructose (Scheme 2). Compared with other feedstocks, the production of HMF from fructose is much easier because the fructofuranoic structure is more reactive to dehydration. Therefore, fructose was chosen as an ideal model substrate to evaluate the performance of catalytic systems for biomass conversion [3-9]. HMF synthesis begins with removal of one or two water molecules from fructose to form partially dehydrated intermediates. A further dehydration of these intermediates leads to the final product (HMF), but inter-molecular reactions of these intermediates lead to condensation products, such as soluble polymers and insoluble humins. Another possible source of byproduct formation is the rehydration of HMF to give levulinic acid. Thus, the design of an effective catalyst, which can promote further dehydration of partially dehydrated intermediates and suppress the hydrolysis of HMF, is quite important. Until now, there are several papers published reviewing HMF production systems [1,2,10-13]. Various acid catalysts have been used to transform carbohydrates into HMF, for example mineral acids, metal chlorides (Cr, Al, Ge, Zn, et al.), metal oxides, heteropolyacids (HPAs), Ionic liquids (ILs), ion-exchange resins, zeolites, functionalized carbonaceous materials, mesoporous silica materials, ammonium or hydrotalcite-based materials [14-17] and sub- and super-critical water [18-21] or acetone [22]. Dimethyl sulfoxide (DMSO) was found to be the most efficient solvent, promising high HMF yield could be obtained even without any catalyst [3,23-25]. In the following, we will make a detailed summary of catalytic systems of fructose dehydration to HMF achieved by different acid catalysts. And all literatures cited are published before the end of September, 2014. © 2015 Yunxiang Qiao et al. licensee De Gruyter Open. This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivs 3.0 License. Unauthenticated Download Date | 6/18/17 2:23 PM Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural O RO O O O Caprolactone N O H Caprolactam H HO OH 1,6-Hexanediol 5-Alkoxymethylfurfural O O O O HO O HO OH HO O O OH O H 2,5-Furandicarboxylic acid HO OH OH O Levulinic acid 5-Hydroxymethylfuroic acid OH Adipic acid O HMF O 37 OH O O O O O O H 2,5-Dimethylfuran 2,5-Bishydroxymethylfuran O H Bis(5-methylfurfuryl)ether Scheme 1. HMF as a platform chemical. Reprinted from Chem. Rev. 2013, 113, 1499-1597 with permission from American Chemical Society. HOH2C O CH2OH O catalyst, solvent OH O -3H2O OH HO OH Fructose HMF Scheme 2. Dehydration of fructose to HMF 2 Mechanism of fructose dehydration to HMF 3 Homogeneous catalytic dehydration over acidic catalysts As it was illustrated in literatures, [1,2,12] mechanism of fructose dehydration to HMF reaction is not clear. In general, two different pathways involving cyclic or acyclic intermediates have been proposed for HMF formation (Scheme 3). 3.1 Mineral and organic acids Continuous process for HMF production from fructose using mineral acids (H3PO4, HCl) was already reported in 1977. [26,27] For fructose dehydration reaction, it was Pathway A CH2OH CHO H O OH H HO H HO H OH H OH H OH H OH CH2OH CH2OH Glucose Fructose CH2OH CH2OH O -H2O HO OH CH2OH CHOH O HO OH OH -H2O CH2OH O Pathway B OH CHO H HO CHO OH H CHO OH H -H2O H OH H OH H OH H OH CH2OH Glucose CHO CH2OH -H2O O H -H2O H H OH CH2OH -H2O O HO O HMF Scheme 3. Possible fructose dehydration pathways. Reprinted from Green Chem. 2011, 13, 754-793 with permission from Royal Society of Chemistry. Unauthenticated Download Date | 6/18/17 2:23 PM 38 Y. Qiao et al. found that regardless of the nature of the acid, only the H+ acidity was responsible for the conversion rates, while the associated anions only led to some differences in selectivity towards HMF (Table 1) [28]. From Table 1, we can see that up to 99% HMF yield can be obtained with conventional acids using ILs or DMSO as solvents. And around 90% HMF yield can be obtained with continuous flow reactors. Problems arise from corrosion and difficult separation methodologies. 3.2 Metal chlorides Lewis acidic metal chlorides are also interesting materials for acid catalyzed dehydration reactions and they were also widely studied for HMF production from fructose (Table 2). Besides the common Lewis acid AlCl3,[50] all lanthanide(III) ions,[51] zinc ions,[52] LiCl,[53] InCl3, [54,55] NbCl5,[56] CuCl2, CrCl2 and FeCl3 [57-64] and NH4Cl Table 1. Conversion of fructose to HMF using mineral acids Entry mfructose Reaction conditions Solv. T /oC t Conv. /% sel. /% Yield /% toluene:2-butanol (mass ratio 5:5) + H2O (v/v 3.2) H2O MIBK/2-butanol + H2O + DMSO 180 3 min 64 78 50 29 200 185 1 min 1 min 95 96 55 85 53 82 30 31 8-15 min 87 82 71 32 8 min 1h n.d. n.d. n.d. 92.0 n.d. n.d. 88.8 97 82 81.7 33 34 35 3h n.d. n.d. 85.3 36 2h 2h 2h 97.3 89.0 84.5 71.2 33.3 48.2 69.3 29.6 40.7 37 38 38 0.6 mL/min 15 min ≈98 ≈92 90.3 39 n.d. n.d. 74 40 1h 30 min n.d. 94 n.d. 68 67.2 64 41 42 30 min 100 95 95 43 5h 8h 6h 15 h n.d. n.d. n.d. 44 n.d. n.d. 93 99 99 99 61 45 0-90 min ≈80 ≈46 ≈37 46 ca. 5 min n.d. n.d. 75 47 70 min 98.3 70.4 69.2 48 ≈10 min 100 ≈55 ≈55 49 30 wt% HCl (0.25 M) 2a 3 27 wt% 30 wt% HCl (0.01 M) HCl (0.1M) 4 30 wt% HCl (Ph=0.6) 8 9 10 11 12 13 14 15a 16 17 18 19 20 21 22 Ref. catalyst 1 5 6 7b Post- reaction details 1-butanol + H2O 180 (V:V = 3.2) 0.4 g HCl (0.2 mmol) [BMIM]Cl (4.0 g) 80 0.45 g HCl (5 mol%) isopropanol (5 mL) 120 4g HCl (0.3 mol/L) H2O (60 mL) + 1-butanol (180 mL) 170 + NaCl (8 g) 1 mmol HCl (0.05 mmol) isopropanol (1.94 mL) + H2O 120 (0.06 mL) 3.75 g HCl (6.24 mmol) DMSO (8.75 g) 90 10 w/v% HCl (pH=1.1 buffer solution) 125 10 w/v% HCl (pH=1.1 buffer solution) + carbon BP2000 adsorbent 125 (60 g/L) Fructose solution (c=100 mg/mL) was premixed with hydrochloric acid 180 (c=1 mol/L) in a 10:1 ratio (v/v) D-fructose (1 g/10 mL 0.25 M HCl aq., 0.33 mL/min) and MIBK (1.00 140 mL/min) 180 mg H3PO4 (1 mmol) [BMIM]Cl (10 mmol) 80 10 wt% 0.5 M H3PO4 H2O 150 /0.5 M NaH2PO4 (PH = 2.1) 1g H2SO4 (40 μL, 0.75 [BMIM]Cl (20 g) 120 mmol) 3.6 g 10 mol% H2SO4 DMSO (10 mL) 100 or HCOOH 150 or Oxalic acid 150 or CH3COOH 150 137.5 mg conc. H2SO4 DMA (1 mL) + toluene (10 mL) 80 (2.5 μl) + LiCl (120 mg) 65 g·L-1 H2SO4 H2O 137 (33–300 mM) 2 mmol H2SO4 10 mL GVL 130 (1.5 mL, 5 M) 1g HCOOH (2.5 M) water/n-butanol volume 170 ratio=1:3; 25 wt.% NaCl 50 mL of fructose– HCOOH (13.8 mg H2O (20 mL) 200 mL-1) mixture a MW irradiation b Mechanical stirring, 1000 rpm Unauthenticated Download Date | 6/18/17 2:23 PM Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural 39 Table 2. Conversion of fructose to HMF using metal chlorides Entry mfructose Reaction conditions catalyst 1a 5 wt% 2 0.20 M 3 2g 4 0.1 g 5 1.0 g 6 1.0 g 7 1.0 mmol 8 50 mg 9 1.0 g 10 1.0 g 11 0.1 g 12 1.00 g 13 1.0 g 14 180 mg 15 1.0 g 16 1.0 g 17 1.0 g 18 0.15 g 19 0.1 g 20 180 mg 21 180 mg 22 0.625 g Post- reaction details Solv. T /oC t Conv. /% sel. /% Yield /% Catalyst reuse 140 5 min n.d. n.d. 70.1 five runs 50 120 2h n.d. n.d. 92.6 51 120 n.d. 97.3 55 53.3 n.d. (no data) n.d. 100 2h n.d. n.d. 67 n.d. 53 180 10 min 100 76.5 76.5 three runs 54 180 10 min 100 76 76 n.d. 55 80 30 min n.d. n.d. 79 n.d. 56 80 3h 90 18 100 93 17 67 84 3 67 n.d. 57 100 1h n.d. n.d. 73 n.d. 58 100 1h n.d. n.d. 92 n.d. 58 100 1.5 h n.d. n.d. 69 five runs 59 100 3h n.d. n.d. 96 n.d. 60 90 2h 100 86 86 n.d. 61 80 2h n.d. n.d. 83.4 n.d. 62 90 1h n.d. n.d. 56.1 n.d. 63 100 2h n.d. n.d. 79.6 n.d. 63 100 2h n.d. n.d. 82.3 n.d. 63 120 1h >90 >90 >80 n.d. 64 90 40 min n.d. n.d. 84.3 ten runs 65 100 12 h 97 37 36 n.d. 66 ipropanol 120 (2 mL) DMSO (11.875 90 g) 12 h 100 68 68 five runs 66 2h 98.9 92.0 91.0 n.d. 37 DMSO AlCl3 (50 mol%) LaCl3 DMSO (10.0 mM) ZnCl2 (63 g) + H2O HCl (405 mg) (37 mL) LiCl sulfolane (100 mg) (1.40 g) InCl3 H2O (30 mg) (20 mL) InCl3 H2O (30 mg) (20 mL) NbCl5 [BMIM]Cl (0.20 mmol) (10.0 mmol) CuCl2 [EMIM]Cl FeCl2 (500 mg) CrCl2 (MCl2/hexose= 0.06) SnCl4 DMAc (9.5 mol %) + NH4Br (10 mL) (0.16 M) CrCl3 DMAc (9.5 mol %) + NH4Br (10 mL) (0.16 M) CrCl3·6H2O Bu-DBUCl (10 mg) (1 g) CrCl3·6H2O (0.39 mmol)[BMIM]-[HSO4] (0.70 g) FeCl3 NMP (0.56 mmol) + Et4NBr (10 mL) (1.0 mmol) FeCl3 [BMIM]Cl (0.01 mmol) (2.5 g) + EtOH (2.5 g) NBS NMP (10.0 mol%) (12 mL) FeCl3 + NBS (10.0 NMP mol%) ( 12 mL) SnCl4 + NBS (10.0 NMP mol%) ( 12 mL) TfOH/ H2SO4/CuCl2 / [BMIM]Cl FeCl3 (0.1 g) (5.0 g) Cr(III)-Al2O3 [BMIM]Cl (0.1 g) (1.0 g) NH4Cl EtOH (0.5 mmol) (2 mL) NH4Cl (0.5 mmol) Hexachlorocyclotriphosphazene (HCCP, 0.347 mmol) Ref. 52 Unauthenticated Download Date | 6/18/17 2:23 PM 40 Y. Qiao et al. Table 2. Conversion of fructose to HMF using metal chlorides continued Entry mfructose Reaction conditions catalyst 23 400 mg 24 25 26 91.0 mg 91.0 mg 2.5 wt% 27 28 100 mg 100 mg 29 100 mg 30 5 wt% 31 100 mg 32 0.1 g 33 50 mg 34 90 mg 35 2g 36 500 mg Post- reaction details Solv. T /oC p-Toluenesulfonic acid choline chloride 100 (10.0 mol%) (ChCl) (600 mg) 1.47 g of ChoCl /citric acid 80 1.47 g of ChoCl /citric acid + EtOAc 80 DES derived from choline chloride (ChCl) 80 and p-toluene sulfonic acid monohydrate (p-TSA) GeCl4 (10 mol%) [BMIM]Cl (2.0 g) 100 GeCl4 (10 mol%) DMSO (0.5 g) + 25 [BMIM]Cl (2.5 g) HfCl4 (10 mol%) [BMIM]Cl 100 (2.0 g) Zr(O)Cl2 [BMIM]Cl/MIBK 120 (10 mol%) (1:1 v/v) WCl6 [BMIM]Cl 50 (10 mol%) (500 mg) Hexachlorotriph-ospha- [BMIM]Cl 80 zene (N3P3Cl6, 5 mg) (2.0 g) NHC–Cr [BMIM]Cl 100 (9 mol%) (500 mg) polymer-supported DMSO 100 NHC–FeIII (2 mol%) (2 mL) IrCl3·(1-2)H2O (65 mg) [OMIM]Cl 180 /CrCl3·6H2O (49 mg) (20 g) (ca 7 mol% based on fructose) MIL-101(Cr)-SO3H (300 DMSO 120 mg) (5 mL) Ref. t Conv. /% sel. /% Yield /% Catalyst reuse 0.5 h n.d. n.d. 67 n.d. 67 1h 1h 1h 93.2 97.6 n.d. 83.5 93.6 n.d. 77.8 91.4 90.7 n.d. eight runs n.d. 68 68 69 5 min 12 h n.d. n.d. n.d. n.d. 92.1 ≈70 five runs n.d. 70 71 30 min 100 77.5 77.5 n.d. 72 5 min n.d. n.d. 84 five runs 73 4h n.d. n.d. 63 eight runs 74 20 min n.d. n.d. 92.8 five runs 75 6h n.d. n.d. ≈90 four runs 76 3h 97 75 73 ten runs 77 10 min n.d. n.d. 92.5 five runs 78 1h >99 91 90 five runs 79 DMAc: N,N-dimethylacetamide; DBU: 1,8-Diazabicyclo[5.4.0]undec-7-ene; NMP: N-methylpyrrolidone; NBS: N-bromosuccinimide; a microwave heating. [66] were reported to be effective for fructose dehydration to HMF. Ammonium salt NH4Br, [58] DBU-based ILs, [59] and choline chloride (ChCl) [67,68] were found to be effective promoters. Acidic DES derived from ChCl and p-toluene sulfonic acid monohydrate (p-TSA) was also investigated to dehydrate fructose to HMF (90.7% yield) in Al-Duri group [69]. The use of ChCl–p-TSA plays a dual role, being a hydrogen bond donor (HBD) and catalyst for the dehydration reaction, thus obviating the addition of an external acid. Due to the special characteristics of ILs, they were widely used in fructose dehydration reaction to promote both fructose conversion and HMF selectivity. CrIII-Al2O3/ [Bmim]Cl, [65] CrCl3/[BMIM][HSO4], [60] GeCl4/[BMIM]Cl, [70,71] HfCl4/[BMIM]Cl [72] and Zr(O)Cl2/ [BMIM]Cl-MIBK, [73] as well as WCl6/THF–[BMIM]Cl [74] catalytic systems were proved to be efficient for fructose conversion to HMF. After reaction, the catalyst can be recycled without a significant loss in its activity by simple extraction of organic products. Organic chlorides, including hexachlorotriphosphazene (N3P3Cl6), trichloromelamine (C3N6H3Cl3) and NBS were also studied in ILs [75]. NHC–Cr/IL system and polymer-supported NHC–FeIII catalytic system were also developed for HMF production [76,77]. Excellent efficiencies were achieved with HMF yields of 96% and 73% from fructose for the two systems above, respectively. Furthermore, both NHC-metal catalysts could also be reused without significant loss of catalytic activity. As more and more novel catalytic systems are being developed for the dehydration of carbohydrates, an effective way to separate the dehydration product HMF is also required for industrial manufacturing. Wei et al. developed a process called EIVRD (entrainer-intensified Unauthenticated Download Date | 6/18/17 2:23 PM Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural vacuum reactive distillation) to separate HMF from the dehydration solutions of carbohydrates catalyzed by a metal chloride/1-methyl-3-octyl imidazolium chloride ([OMIM]Cl) IL, in which high vacuum and entrainers were applied to intensify the distillation of HMF as well as the dehydration of fructose or glucose. In such an EIVRD process, the average recoveries of HMF dehydrated from fructose is around 93% and it can be successfully repeated during the whole five recycled reactions (Table 5, entry 38) [78]. A series of sulfonic acid-functionalized metalorganic frameworks (MOF-SO3H), including sulfonic acidfunctionalized MIL-101(Cr) [MIL-101(Cr)-SO3H], UIO-66(Zr) [UIO-66(Zr)-SO3H], and MIL-53(Al) [MIL-53(Al)-SO3H], were further tested for fructose dehydration. With MIL- 41 101(Cr)-SO3H as catalyst, 90% HMF yield with full fructose conversion was obtained after 60 min in DMSO at 120 °C. Moreover, MIL-101(Cr)-SO3H behaves as a heterogeneous catalyst and can be easily recovered and reused (Table 5, entry 39) [79]. Meanwhile, bimetallic RhRe/C was also found to be an active catalyst for fructose dehydration (50% HMF selectivity with 30% fructose conversion), providing evidence for Brønsted acidity over Re atoms on the surface of this RhRe/C catalyst in liquid water [80]. 3.3 Metal complexes and oxides Besides metal chlorides, inexpensive metal oxides as well have been used as catalysts for fructose dehydration to HMF in different media (Table 3). Table 3. Conversion of fructose to HMF using heterogeneous metal oxides Entry mfructose 1 40 mg 2 1M 3 4 6 wt% 6 wt% 5 1.2 g 6 0.8 g 7 0.1 mL·min-1 8 9 0.1 mL·min-1, 0.3 M 0.1 g 10 600 mg 11 600 mg 12 0.1 g 13a 1.0 g 14 0.09 mL·min-1 15 0.133 M Reaction conditions Post-reaction details Ref. catalyst Solv. T /oC t Conv. /% Sel. /% Yield /% Catalyst reuse Sc(OTf)3 (4 mg) Al(OTf)3 (50 mM) H3PO4-treated niobic acid Niobium phosphate DMSO (2 g) DMSO 120 2h 100 83.3 83.3 n.d. 81 120 1h 100 69 69 n.d. 82 H 2O H2O 100 100 0.5 h 0.5 h 31.2 28.8 93.3 100 29 28.8 Niobium phosphate (0.1 H2O g) (20 mL) + 2-butanol (30 mL) NbPO-pH2 H 2O (0.8 g) (10 mL) Nb2O5 H 2O (2-4 g) 160 50 min 90 99 89 n.d. 83 At least four 83, 84 runs Seven runs 85 130 0.5 h 57.6 78.2 45 seven runs 86 100 13 6.5 45 h 87 Silica-niobia oxides (2-4 g) Carbon (25%) - niobia (75%) (0.01 g) Nb2O5 (80 mg) Nb2O5 and Nb2O5·MeO2 (Me = Ti, Zr, Ce) (80 mg) Nb2O5 prepared at 400 oC (0.01 g) as-prepared HNb3O8 (0.02 g) NbOPO4 Nb2O5·nH2O Nb2O5 (3 g) H 2O 100 ≈21 ≈15 100 h 88 DMSO (5.0 g) 120 2.5-7.1 50 min· mL-1g 20-40 min· ≈72 mL-1 g 2h 100 76.5 76.5 n.d. 89 H 2O (60 mL) H2O (60 mL) DMSO (5.0 g) H 2O (9 mL) H2O 130 6h 82 50 41 Five runs 90 130 10 h 71-87 23-30 26-36 n.d. 91 120 2h 100 86.2 86.2 Five runs 92 155 18 min 85.1 66 55.9 Four runs 93 100 - 94 100 30 h n.d. n.d. n.d. 200-230 h H 2O up to 73 n.d. 40 n.d. n.d. ≈25 70 h 95 Unauthenticated Download Date | 6/18/17 2:23 PM 42 Y. Qiao et al. Table 3. Conversion of fructose to HMF using heterogeneous metal oxides continued Entry mfructose Reaction conditions catalyst 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Post-reaction details Solv. T /oC the fructose solution (ca. 0.3 M) was continuously sent 100 (0.1 mL min−1) to the catalyst (NBO, 3.5 g) at constant contact time (ca. 36 min mL−1 g) 1.08 g VOP (0.64 g) H2O 80 6.02 g FeVOP (0.11 g) 1.04 g AlVOP (0.10 g) 1.84 g CrVOP (0.06 g) 6 mmol VOPO4·2H2O (VOP, 0.6 g) H2O 80 (30 mL) 0.25 mmol Large-Pore Mesoporous H2O 150 Tin Phosphate (1 mL) + MIBK (LPSnP-1, 10 mg) (2 mL) 0.1 g Tin(IV) phosphonate [EMIM]Br 100 (SnBPMA) and zirconium (1 g) phosphonate (ZrBPMA) (25 mg) 0.23 g Vanadium phosphate and H2O (0.5 g)/ 120 mesostructured cellular [BMIM][Tf2N] foam (3 g) (VPO-MCF, 0.10 g) 20 g coated ZrP/Al H2O 135 foam (1 g) (300 mL) 1.1 g cubic ZrP2O7 H2O 100 and pyrophosphates (10 mL) TiP2O7 (0.6 g) 50 mg Zirconium phosphate sub-critical 240 (25 mg) water (5.0 mL) 0.5 g silicoaluminophosp-hate H2O 175 (SAPO, (5 mL) 0.143 g) + MIBK (25 mL) 206 mg phosphonic acid polysil- H2O 130 sesquioxanes (1.8 g) (PAPSQ, 209 mg) + MIBK /2-butanol (7:3, 2 g) 1.2 g Tantalum hydroxide H2O 160 (0.1 g) (20 mL) + 2-butanol (30 mL) 0.1 g Copper phosphate nanos- H2O 200 tructures (1 mL) α-Cu2P2O7-900 (0.01 g) 0.1 g alkaline earth phosphate H2O 200 (α-Sr(PO3)2, 0.01 g) (1 mL) 30 100 mg TiO2 (100 mg) 31 100 mg TiO2 (50 mg) H2O 120 (2 mL) DMSO (2 mL) DMA-LiCl (10%) 130 (2 g) Ref. t Conv. /% Sel. /% Yield /% Catalyst reuse - Up to 79 10-20 n.d. up to 200 h 96 h h h 2.0 h 2h 50.2 70.8 75.9 58.2 50.1 78.7 84.1 75.8 87.8 81.5 41.9 59.6 57.6 51.1 41 n.d. 97 n.d. 98 20 min n.d. n.d. 77 Five runs 99 1.0 h 93 90 90 77.8 83.3 70.0 five runs 100 20 h 89 91 81 five runs 101 250 min 20 38 8 n.d. 102 1h 52.2 29.3 86 90.1 45 26.4 two runs 103 2 min ≈80 ≈61 ≈48.8 n.d. 104 1h 90 89 80 five runs 105 12 h n.d. n.d. 59 three runs 106 100 min 94 96 90 fifteen times 107 5 min 82.2 44 35.8 n.d. 108 5 min 88 44 39 n.d. 109 5 min n.d. n.d. n.d. n.d. 34 55 four runs 110 2 min n.d. n.d. 74.2 five runs 111 Unauthenticated Download Date | 6/18/17 2:23 PM Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural 43 Table 3. Conversion of fructose to HMF using heterogeneous metal oxides continued Entry mfructose 32 1 mmol 33 1 mmol 34 23 wt% 35 1.665 mM 36 0.1 g 37a 0.1 g 38 39 0.1 g 0.1 g 0.1 g 40 1.0 g 41 180 mg 42 600 mg 43 30 wt% 44 0.56 mmol 45 10 mg Reaction conditions Post-reaction details Ref. catalyst Solv. T /oC t Conv. /% Sel. /% Yield /% Catalyst reuse Sulfated TiO2 (0.1 g) TiO2 NPs (0.1 g) TiO2 MeOH (20 mL) THF (20 mL) n-BuOH: H2O (1:3) DMSO (10 mL) 175 1h 82 40 33 150 3h >99 54 200 3 min n.d. 120 1h 100 sulfated ZrO2 hollow nanostructure (15 mg) SO4/ZrO2 (SO4 coverage=0.8, 0.1 g) sulfated zirconia (0.02 g) H 2O (20 mL) acetone 180 (3.5 g)- DMSO (1.5 g) TiO2 (50 mg) H2O (5 g) 200 ZrO2 (50 mg) H2O (5 g) 200 a-TiO2 H 2O 200 (0.1 g) (1 mL) sulfated SnO2-ZrO2 DMSO 120 (0.2 g) (10 mL) Tin-tungsten mixed oxide DMSO 80 (100 mg) (5 mL) tungstated zirconia oxides H2O 130 (80 mg) (60 mL) B(OH) 2 (100 g·L-1) - NaCl H2O-MIBK (v/ 150 (50 g·L-1) v=1:4) B2O3 [BMIM]Cl (0.6 g) 100 (0.28 mmol) silicon semiconductor H3PO4 80 coated with silanol groups (4.6 M) in (Si-OH) DMSO/H2O (2 (40 mg) mL/2 mL) 54 at least two runs five runs 112, 113 112 n.d. 18 n.d. 114 n.d. n.d. 64 n.d. 115 6h 25.4 32.6 8.3 n.d. 116 20 min 93.6 77.8 72.8 n.d. 117 5 min 5 min 5 min 83.6 65.3 96 45.6 46.9 23 38.1 30.6 22 n.d. 118 n.d. 119 2.5 h n.d. n.d. 76 five runs 120 12 h >99 70 70 n.d. 121 4h ≈62 ≈20 12.0 n.d. 122 45 min 92 65 60 n.d. 123 1h 98 n.d. n.d. n.d. 124 5h n.d. n.d. 97.1 n.d. 125 VOP: Vanadyl phosphate. a under microwave irradiation Various rare earth metal trifluoromethanesulfonates, i.e., Yb(OTf)3, Sc(OTf)3, Ho(OTf)3, Sm(OTf)3, Nd(OTf)3 as catalysts were investigated for HMF production from fructose in DMSO. It was found that the catalytic activity increases with decreasing ionic radius of rare earth metal cations. Among the examined catalysts, Sc(OTf)3 exhibits the highest catalytic activity with full fructose conversion and 83.3% HMF yield at 120°C after 2 h [81]. Chromium and aluminium halides and triflates were also identified as promising catalysts [82]. Niobium acid shows high acidity on the surface corresponding to the acidity of 70% sulfuric acid. The unusual solid acid exhibits quite high efficiency for fructose dehydration reaction. It was found that H3PO4- treated niobic acid catalysts display a lower selectivity at high fructose conversion than niobium phosphate ones, it is probably because of a slightly higher strength of Lewis and Brønsted acid sites in the niobium phosphate systems [83-85]. Mesoporous niobium phosphates, [86] dispersed niobia phase in/on silica matrix,[87,88] ordered mesoporous carbon-niobium oxide composites,[89] and mesoporous Nb2O5-MeO2 (Me = Ti, Zr, Ce) mixed oxides [90,91] also show promising dehydration efficiency. Effect of calcination temperatures (300–700 °C) for Nb2O5 was found to be an important factor on fructose conversion [92]. The Nb2O5 prepared at 400 °C shows 100% fructose conversion with 86.2% HMF yield in DMSO at 120 °C after 2 h. The activity of the catalyst decreases gradually during Unauthenticated Download Date | 6/18/17 2:23 PM 44 Y. Qiao et al. recycle because of coke deposition; however, it can be fully recovered by calcination at 400 °C for 2 h. In addition, the fructose dehydration reaction was catalyzed by HNb3O8 in water [93]. 55.9% HMF yield was achieved possibly due to the fast in situ exfoliation of layered HNb3O8 with the aid of microwave irradiation, which leads to quasihomogeneous catalytic behavior. Moreover, the unique restacking feature of the exfoliated HNb3O8 ensures at least four runs of the catalyst. Niobic acid (Nb2O5·nH2O) and niobium phosphate (NbOPO4) were also used as catalysts in a continuous flow reactor at different temperatures (90-110 °C) and pressures (from 2 to 6 bar) in Carniti’s and Gervasini’s group. Niobium phosphate showed higher activity and selectivity to HMF than niobic acid; it is possibly because of its higher effective surface acidity. Losses of activity were observed for both catalysts after long time (around 100 h) on stream [94,95]. K-, Ba-, and Nd-doped niobic acid (Nb2O5·nH2O, NBO) catalysts also show long-term stability (up to 200 h) in a fixed catalytic bed flow reactor at constant temperature of 100 °C by controlling activity, and in particular, selectivity to HMF [96]. Promising results in terms of activity and selectivity using vanadyl phosphate (VOP) as catalyst were also achieved. Substitution with trivalent Fe, Cr, Ga, Mn and Al was studied here. Fe-substituted VOP showed the highest activity in the dehydration reaction [97,98]. Mesoporous tin phosphate material [99,100]. nanostructured vanadium phosphate-mesostructured cellular foam (VPO-MCF) [101] and zirconium phosphate with or without support of open-cell aluminum foam or coated aluminum foams [100,102] showed quite promising activity and selectivity for HMF production as well. Meanwhile, layered zirconium and titanium hydrogen phosphates with α and γ structural phase, α-Zr(HPO4)2·H2O, γ-Zr(PO4)(H2PO4)·2H2O, α-Ti(HPO4)2·H2O, γ-Ti(PO4)(H2PO4)·2H2O as well as their corresponding α- and γ-layered pyrophosphates, α-ZrP2O7, and cubic pyrophosphates TiP2O7 [103] showed similar activities. Laboratory-made zirconium phosphate in combination with sub-critical water (sub-CW),[104] silicoaluminophosphate (SAPO) catalysts [105] and even phosphonic acid polysilsesquioxanes, PAPSQ, [(O3/2SiCH2R)x(O3/2- SiCHR(CH2)2SiO3/2)y]n where R stands for CH2PO3H2 [106] as well as tantalum hydroxide [107] also showed promising activities. In 2012, Faungnawakij used nanostructured copper hydrogen phosphate monohydrate and copper pyrophosphate for fructose dehydration in hot compressed water at 200 °C. Among all samples, the Cu2P2O7 catalysts with weak acid strength (+3.3 ≤ H0 ≤ +4.8) were highly active and selective for HMF production with 36% yield and maximum turnover number, while no metal leaching was observed after the reaction [108]. At the same time, they reported another dehydration system with phosphates of alkaline earth metals (calcium and strontium). It was found that CaP2O6 and α-Sr(PO3)2 showed similar catalytic performance toward the dehydration of sugars [109]. TiO2 NPs also can give relatively high HMF yield [110,111]. SO42-/TiO2 catalysts treated with 0.50 mol/L H2SO4 and calcined at 500 oC for 3 h, showed better catalytic effect. The recovered catalyst after calcination was found to show slower deactivation rate compared to those without calcination [112,113]. Moreover, TiO2 in a fixed bed catalytic reactor could afford HMF yields up to 29% [114]. Hollow ZrO2 nanostructures and sulfated ZrO2 hollow particles showed superior performance in dehydration of fructose to HMF than the solid sulfated ZrO2 nanocatalyst [115-117]. Dehydration activity of TiO2, ZrO2 and sulfated zirconia, [117,118] TiO2 (anatase TiO2 or rutile TiO2) and ZrO2 (monoclinic/tetragonal mixt. ZrO2), [119] and Sn-based catalyst (mixed SnO2-ZrO2 and sulfated SnO2-ZrO2) [120] were tested for fructose dehydration also. It was found that the suitable ratio of Sn/Zr is 0.5, and the catalytic activity of sulfated SnO2-ZrO2 is higher than that of SnO2-ZrO2 with 75.0% HMF yield after 2.5 h at 120 °C. The catalytic system can be reused for five times. Sn-W mixed oxide and tungstated zirconia oxides were reported to be efficient for fructose dehydration [121,122]. Due to the strong complexation between the boron atom and the hexoses, B(OH)3 with various salts or B2O3 alone were applied for fructose dehydration [123,124]. Interestingly, silicon was found to be a suitable semiconductor for fructose conversion to HMF compared with α-Fe2O3, WO3, and TiO2. Remarkably, a silicon semiconductor coated with silanol groups (Si-OH) affords HMF in 97% yield even at 80 °C. This result suggests that the Si-OH catalyst provides energy selectively to the starting material fructose and not to desired product HMF, preventing side-reactions [125]. 3.4 ILs Room temperature ILs as reaction media have attracted great interest for decades due to their special properties, being nonvolatile, nonflammable, highly polar, and sometimes easy to separate from reactants and products. Neutral ILs can promote dehydration due to enhanced dissolution of catalysts and substrates. The use of ILs in carbohydrate transformations was first suggested by Liu et al. in 2005 [126]. Unauthenticated Download Date | 6/18/17 2:23 PM 45 Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural Table 4. Conversion of fructose to HMF using ILs Entry mfructose 1 100 mg 2 0.5 g 3 0.5 g 4a 1.0 g 5 50 mg 6a 1.0 g 7 1.0 g 8 0.5 g 9 30 mg 10b 63 mg 11 0.05 g 12 1.0 g 13 1.5 g 14 180 mg 15 180 mg 16 180 mg 17 0.36 g 18 0.5 g 19 20b 21 22 23 24 25 8.6 wt% 0.33 g 90 mg 21.6 g 1.0 g 1.0 g 0.5 g Reaction conditions Post- reaction details Ref. catalyst Solv. T /oC t Conv. /% Sel. /% Yield /% Catalyst reuse concentrated HCl (8 mol%) concentrated sulfuric acid (27 mg) CrCl3·6H2O (74 mg) [NMM][CH3SO3] (0.104 g, 10.0 mol%) [BMIM]Cl (500 mg) [BMIM]Cl (5 g) 23 24 h n.d. n.d. 72 six runs 127 100 50 min 100 82.9 82.9 n.d. 128 2h 100 75.3 75.3 n.d. 128 2h n.d. n.d. 74.8 n.d. 129 5h 97 58 56 n.d. 130 2h 82.9 87.2 72.3 five runs 131 1h 93 78 72.8 five runs 132 1h n.d. n.d. 75 n.d. 133 0.5 h 100 88 88 n.d. 134 2 min n.d. n.d. 83 n.d. 135 3h n.d. n.d. 81 five runs 136 3h 100 94.6 94.6 six runs 137 1.5 h 91.1 88 80.5 five runs 138 2h 100 95.7 95.7 six runs 139 45 min 99 84.9 84.9 five runs 140 10 min 97.9 100 95.4 97.2 93.4 97.2 n.d. 141 1h 95.6 99.8 95.5 five runs 142 1.5 h 89.2 97.7 87.1 three runs 142 1h 1.5 h 1h 44 min 40 min 40 min 8h n.d. 97 >99 ≈92 100 92 n.d. n.d. 100 95 ≈99 92.3 90 n.d. 67 97 95 92 92.3 83 91.6 n.d. n.d. six runs five runs five runs Six runs six runs 143 144 145 146 147 148 149, 150 [BMIM]Cl 100 (5 g) DMF–LiBr solu- 90 tion (70:1, mass ratio, 10 mL) [BMIM]Cl DMSO 80 (2.4 mg) (2 mL) N-methyl-2-pyrrolidonium DMSO 90 methyl sulfonate [NMP][CH3SO3] (12 mL) (7.5 mol%) [PSMBIM]HSO4 DMSO 80 (0.1 g) (10 mL) 1,3-dipropanesulfonic acidDMSO 100 imidazolium methanesulfonic (2 mL) (2.78 mmol) [EMIM][HSO4] IBMK 100 (0.3 mL) (0.7 mL) 1DMSO 100 methylimidazolium chlorosulfate(2.0 g) ([HMIm]SO3Cl, 0.175 mmol) [MBCIm]SO3Cl H2O (0.1g) + 80 (fructose/IL: 2 mol/mol) CH3CN (2 g) 1-(4-sulfonic acid) butylH2O 120 3-methylimidazolium hydrogen (1 mL) + MIBK sulfate (0.3 g) (9 mL) caprolactam water: PGME = 105 hydrogen sulfate ([CPL]HSO4, 8.62.5:12.5 (W/W) mmol) [CMIm]Cl DMSO 120 (2 mmol) (5 mL) 1-allyl-3-methylimidazolium DMF 100 chloride ([AMIM]Cl, (2.5 mL) 2.5 mL) [NMP][HSO4], [C3SO3HMIM][AMIM]Cl 100 [HSO4] (2 mL) (0.09 mmol) [C6(Mpy)2][NiCl4]2- (1 g) DMSO 110 (5 mL) [C10(Epy)2]2Brnone 100 (1.5 g) [BMIM][CH3SO3] 80 [BMIM]Cl (1.0 g) 175 [BMIM]Br (0.3 g) 100 1-H-3-methyl imidazolium chloride (0.6 mol) 90 [TetraEG(mim)2][OMs]2 (1.0 g) 120 [tetraEG(mpyri) (triethylamo)] [HSO4]2 (0.1 g) 70 [BMIM]OH DMSO 160 (0.25 g) (30 mL) Unauthenticated Download Date | 6/18/17 2:23 PM 46 Y. Qiao et al. Table 4. Conversion of fructose to HMF using ILs continued Entry mfructose 26b 63 mg 27 0.5 g Reaction conditions Post- reaction details Ref. catalyst Solv. T /oC t Conv. /% Sel. /% Yield /% Catalyst reuse ILIS–SO3H ILIS–SO2Cl (0.175 mmol) fiber supported ILs (FSILs, 7.5 mol%) DMSO (2.0 g) 160 4 min 100 100 70.1 67.2 70.1 67.2 seven runs 151 DMSO (10 mL) 120 30 min n.d. n.d. 82.9 ten runs 152 [NMP][HSO4]: N-methyl-2-pyrrolidonium hydrogen sulfate; PGME: proprylene glycol monomethyl ether; [C3SO3HMIM][HSO4]: 1-(4-sulfonic acid)-propyl-3-methylimidazolium hydrogen sulfate; [C6(Mpy)2][NiCl4]2-: 1,1’-hexane-1,6-diylbis (3-methylpyridinium) tetrachloronickelate (II); [C10(Epy)2]2Br-: 1,1’-decane-1,1’-diylbis (3-ethylpyridinium) dibromide; ILIS: ionic liquids immobilized on silica. a with microwave irradiation; b under an N2 atmosphere. HCl/H2SO4–[BMIM]Cl (catalyst–solvent) system at ambient conditions would afford high HMF yields and excellent recyclability [127,128]. Combination of ILs (neutral, with only Brønsted or Lewis acidity and dual Brønsted Lewis acidity) and organic solvents also showed promising conversion and selectivity in the dehydration reaction [129-142]. ILs can be recycled by distillation of organic solvents and extraction of products after reaction and be reused for several times without significant activity loss. Without utilizing any other additive or catalyst, imidazolium ILs (act both as solvent and catalyst) were found to be unexpectedly effective for fructose conversion [143-148]. The acidic C-2 hydrogen of imidazolium cations was shown to play a major role in the reaction in absence of a catalyst. Both the alkyl groups of imidazolium cations and the type of anions affected the reactivity of the carbohydrates. ILs based on bis(N-methylimidazolium) cations containing short oligo ethylene glycol linkers and mesylate (CH3SO3−) anions could afford 92.3% HMF yield from fructose in 40 min with one equivalent of [TetraEG(mim)2][OMs]2 at 120 °C [147]. Interestingly, the basic IL 1-Butyl-3-methylimidazolium Hydroxide ([BMIM]OH), can also be used as a catalyst in the conversion of fructose to 5-HMF. The maximum yield of 5-HMF was 91.6% at 160 °C after 8 h with a mass ratio IL:fructose of 0.5 using DMSO as solvent [149,150]. 3.5 Heteropoly acid-based materials HPA is a class of acidic compounds made up of a particular combination of hydrogen and oxygen with certain metals and non-metals. They have been widely used as both homogeneous and heterogeneous catalysts for acid catalyzed and oxidation reactions due to their special physicochemical properties, especially those based on the Keggin structures [153-155]. It was proved that HPAs are potentially promising candidates for the catalytic conversion of fructose to HMF (Table 5). Since HPAs possess properties like good thermal stability, high acidity and high oxidizing ability, it’s logical for researchers to apply HPAs for dehydration of fructose to HMF that was performed in acidic condition. Classic H3PW12O40 (PW12) and H4SiW12O40 (SiW12) were used as effective catalysts for promoting this dehydration in the presence of [BMIM]Cl as solvent. HMF can be obtained in yields of up to 99% under mild condition (80 oC, only 5 min). Moreover, the used [BMIM]Cl and HPAs could be recycled and reused with only slight decrease of reactivity for at least ten times [156]. A new Brønsted–Lewis–surfactant-combined C16H3PW11CrO39(H2O) (abbreviated as C16H3PW11Cr, C16: cetyltrimethyl ammonium) was designed and used as heterogeneous catalyst for fructose dehydration. 40.6% HMF yield with 90.3% fructose conversion can be obtained due to its dual acidity and hydrophobicity, which can prevent further decomposition of HMF to levulinic acid and formic acid. Moreover, C16H3PW11Cr can be recycled for six runs [157]. Cesium exchanged dodecatungstophophoric acid (Cs2.5H0.5PW12O40) with strong acidity catalyst was also tested. It was performed in water–MIBK biphasic system with 74.0% HMF yield and 94.7% HMF selectivity. More important is that Cs2.5H0.5PW12O40 is tolerant to such high concentration of 50 wt% fructose and its possibility for recycling [158]. Ag3PW12O40 [159] and silver exchanged silicotungstic acid (AgSTA) [160] were also proved to be active recyclable catalyst for fructose dehydration to HMF due to its moderate Lewis acidity of Ag. To avoid the large usage and difficult separation of ILs, HPA–IL composites have also been reported and utilized as catalysts for acid-catalyzed reactions [165,166]. 1-(3-sulfonic acid)propyl-3-methylimidazolium Unauthenticated Download Date | 6/18/17 2:23 PM 47 Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural Table 5. Conversion of fructose to HMF using heteropoly acid-based catalysts Entry mfructose Reaction conditions catalyst 1 0.5 g 2 0.6 g 3 0.6 g 4 2.4 g 5 1.0 g 6 0.5 g 7 50 mg 8 50 mg 9 50 mg Post- reaction details Solv. H3PW12O40 or H4SiW12O40 (0.1 mmol) C16H3PW11Cr (0.1 mmol) Cs2.5H0.5PW12O40 (128 mg) T /oC [BMIM]Cl 80 (0.6 g) H2O 130 (2 mL) H2O 115 (2 mL) + MIBK (6 mL) Ag3PW12O40 H2O (8 mL) + 120 (80 mg) MIBK (18 mL) Ag4[Si(W3O10)4]·nH2O (10 wt%) H2O 120 (10 mL) [MIMPS]3PW12O40 (0.25 g) sec-butanol (100120 mL) [SO3H-IL]3[PW12O40]2 DMSO 100 (2.5 mol% relative to fructose) (2 mL) poly(VMPS)-PW DMSO 130 (30 mg) (0.5 mL) PTA(3.0)/MIL-101 [EMIM]Cl 80 (20 mg) (0.5 g) Ref. t Conv. /% sel. /% Yield /% Catalyst reuse 5 min >99 99 99 1.5 h 90.3 45 40.6 at least ten 156 runs six runs 157 1h 78 94.7 74.0 six runs 158 1h 83 93.8 77.7 six runs 159 120 min 98 87 85.7 eight runs 160 2h 99.7 98.8 99.1 six runs 161 1h >99 92 92 five runs 162 1h 98 85 83 five runs 163 1h 84 74 63 Three runs 164 [MIMPS]3PW12O40: 1-(3-sulfonicacid)propyl-3-methyl imidazolium phosphotungstate; poly(VMPS)-PW: Poly(1-vinyl-3-propane sulfonate imidazolium)-H3PW12O40; [EMIM]Cl: 1-ethyl-3-methylimidazolium chloride; SO3H-IL: N,N,N’,N’-tetramethyl-N,N’-dipropanesulfonic acid ethylenediammonium salt. phosphotungstate ([MIM-PS]3PW12O40) [161] and [SO3HIL]3[PW12O40]2 [162] can both catalyze dehydration of fructose to HMF in 99% yield and they can be reused for at least five times. 4 Heterogeneous catalytic dehydration over solid acid catalysts 4.1 Supported ILs and HPAs Although excellent fructose conversion and HMF selectivity can be obtained in IL-based system, isolation of IL is still a big disadvantage. Supported-IL catalysts (SILCs, Table 4, entries 26-27), like silica gel supported ILs, [151] fiber supported ILs (FSILs) [152] and nanosized amorphous silica particles supported IL NPs (SILnPs, covalently bonded) [167] exhibited improved results for the dehydration reaction in terms of activity and reusability compared with mineral acids and other homogeneous catalytic systems. Functional polymeric ILs (FPILs) were also prepared by coupling of SO3Hfunctionalized polymeric ILs with different counterpart anions. The catalytic activity of the prepared solid FPILs with the presence of DMSO-mediated solvents, produced moderate to excellent yields of HMF under atmosphere pressure [168]. Supported HPA catalysts were also investigated with polymers or MIL-101 (a chromium-based metal–organic framework) as supports (Table 5, entries 8 & 9). The obtained Brønsted-acidic poly(1-vinyl-3-propane sulfonate imidazolium)-H3PW12O40 [poly(VMPS)-PW] [165] and MIL-101 encapsulated H3PW12O40 (PTA/MIL-101) [166] were used as active heterogeneous catalysts. 4.2 Ion-Exchange Resins An ion-exchange resin or ion-exchange polymer is an insoluble matrix (or support structure) normally in the form of small (0.5-1 mm diameter) beads, usually white or yellowish, fabricated from an organic polymer substrate. The two main classes of ion-exchange resins are based upon styrene-based sulfonic acids (Amberlyst® and Dow type resins), [169-171] which show very high activity for esterification and etherification. Due to their special characteristics, they were widely used in fructose dehydration to HMF (Table 6) [172-178]. The pioneering work for HMF production was published in Science in 2006 by Dumesic and coworkers Unauthenticated Download Date | 6/18/17 2:23 PM 48 Y. Qiao et al. Table 6. Conversion of fructose to HMF using heterogeneous ion-exchange resins Entry mfructose Reaction conditions Cat. Sol. 7:3 (8:2 90 Water:DMSO):PVP (5 g) /7:3 MIBK:2-butanol (5 g) H2O 135 (300 mL) THF 120 (10 mL) dioxane 100 (100 mL) DMSO 120 (3 ml) DMSO 140 (5.0 g) 1 30 wt % ion-exchange resin (30 wt %) 2 20 g Amberlyst-15 (4 g) 3 0.25 g Amberlyst-15 (0.29 g) 4a 9g Amberlyst-15 (10 g) 5 0.4 g Amberlyst-15 (0.1 g) 6 0.38 g Amberlyst-70 (0.20 mmol H+) 7b 306 mg 8 30 mg Amberlyst-15 powder (0.02 g) in a size of 0.15–0.053 mm Amberlyst-70 (50 mg) Amberlyst-70 (50 mg) 9 10 11 12 13 14 15 16 c 17 c 18 19 20 21 22 Post- reaction details DMSO (10 g) T /oC 120 H2O (1.5 mL) + DHMTHF 130 (96 g) 30 mg GVL (1.35 g) 130 + H2O (0.15 g) 30 mg Amberlyst-70 (50 mg) GHL (1.35 g) 130 + H2O (0.15 g) 30 mg Amberlyst-70 (50 mg) THF (1.35 g) 130 + H2O (0.15 g) 300 mg acidic polystyrene-codi- H2O (3 mL) + 130 vinylbenzene resin 2-MTHF (50 mg) (20 mL) 4.5 g Ion-exchange resin (10 DMSO 80 meq.) (50 mL) 270 mg Amberlyst-15 (70 mg) 1,4-dioxane 100 (4.5 mL) + DMSO (0.5 mL) feed solution: 1,4-dioxane (450 mL), DMSO (50 mL), and 110 D-fructose (27 g) 0.1 g Dowex acetone (3.5 g)- H2O 150 (1.5 g) 50wx8-100 (0.1 g) 0.1 g Dowex acetone (3.5 g)-DMSO 150 50wx8-100 (1.5 g) (0.1 g) 0.1 g Amberlyst-15 (0.1 g) DMF 100 (3 mL) 0.1 g Amberlyst-15 (0.1 g) DMF 100 (3mL) 72 mg Amberlyst-15 [BMIM][BF4] (0.5 mL) + 80 (70 mg) DMSO (0.3 mL) 72 mg Amberlyst-15 [BMIM][PF6] (0.5 mL) + 80 (70 mg) DMSO (0.3 mL) 50 mg Amberlyst-15 (50 mg) [BMIM]Cl (1 g) + 25 acetone (50 mg) Ref. t Conv. /% Sel. /% Yield /% Cat. reuse 8-16 h 83 65 54 n.d. 179 400 min ≈ 31 ≈ 54 ≈ 17 n.d. 180 20 min 98 49 48 Eleven runs181 3h 98 82 80 Five runs 1h 100 82 82 seven runs 183 1h 100 93 93 Three runs 184 2h 100 100 100 n.d. 185 29 min 87 70 61 n.d. 186 9 min 89 80 71 n.d. 187 10 min 91 81 74 n.d. 187 10 min 91 85 77 n.d. 187 1h ≈ 84 ≈ 60 50 n.d. 188 5h n.d. n.d. 89 n.d. 189 3h n.d. n.d. 75 n.d. 190 3 min 98 94 92 96 h 190 15 min 95.1 77 73.4 Five runs 191 20 min 97.6 90 88.1 Five runs 192 3h >99 73 73 n.d. 193 1h 100 91 91 n.d. 194 32 h n.d. n.d. 75 n.d. 195 24 h n.d. n.d. 70 n.d. 195 6h 90.3 86.5 78.1 n.d. 196 182 Unauthenticated Download Date | 6/18/17 2:23 PM Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural 49 Table 6. Conversion of fructose to HMF using heterogeneous ion-exchange resins continued Entry mfructose Reaction conditions Cat. 23 24 25 26 27 28 29 30 31 32 0.1 g Post- reaction details Sol. D001-cc resin (0.1 g) T /oC [Bmim]Cl 75 (1.5 g) 25 mg Amberlyst-15 [BMIM][BF4]/[BMIM] 25 (25 mg) Cl binary mixture (XCl= 0.5, 0.5 g) 0.1 g Amberlyst-15 (ground, [BMIM]Cl 80 50 mg) (0.65 g) 10 wt% Dowex® [BMIM]Cl 100 50Wx8-200 (10%) (3 mL) 1g Amberlyst-70 (0.1 equiv [BMIM]Cl 110 H+) (2.5 g) 1g Amberlyst-70 (0.1 equiv [BMIM]Cl/glyce-rol (2.5 110 H+) g, 65:35 wt%) 1g Amberlyst-70 (0.1 equiv [BMIM]Cl/glyce-rol car- 110 H+) bonate (2.5 g, 65:35 wt%) 50 mg sulfonic ion-exchange [BMIM]Cl 80 resin (50 mg) (1 g) 2g Amberlyst-15 (10%) tetraethylammonium 100 bromide (TEAB, 18 g) / H2O (2 g) 1 g of fructose in TEAB (20 g)-water (5 g) through a glass 100 reactor containing Amberlyst-15 (3.5 g) t Ref. Conv. /% Sel. /% Yield /% Cat. reuse 20 min n.d. n.d. 93.0 Seven runs 197 3h n.d. 56 n.d. 198 10 min 99 82.8 82 n.d. 199 3h n.d. n.d. 60 n.d. 200 15 min n.d. n.d. 94 n.d. 201 8 min n.d. n.d. 70 n.d. 201 35 min n.d. n.d. 98 n.d. 201 10 min 98.6 84.5 83.3 Seven runs 202 15 min 100 100 100 Six runs 203, 204 0.9 mL/ n.d. min n.d. 90 n.d. 203, 204 n.d. PVP: polyvinylpyrrolidone; MIBK: methyl isobutyl ketone; THF: tetrahydrofuran; DHMTHF: 2,5-(dihydroxymethyl)-tetrahydrofuran; GVL: γ-valerolactone; GHL: γ-hexalactone; 2-MTHF: 2-methyltetrahydrofuran; [BMIM][BF4]: 1-butyl-3-methylimidazolium tetrafluoroborate; [BMIM] [PF6]: 1-butyl-3-methylimidazolium hexaphosphate; [BMIM]Cl: 1-butyl-3-methylimidazolium chloride; DMF: dimethylformamide. a 9 g Fructose corresponds to 14.3 g HFCS-90 (high fructose corn syrup) and 10 g Amberlyst-15 corresponds to 47 mmol of -SO3H. b The reaction was typically performed under evacuation at 0.97 × 105 Pa or under 1.01 × 105 Pa N2 without evacuation; c Microwave irradiation [179]. A biphasic system to separate HMF from the aqueous phase using 7:3(8:2 Water:DMSO):PVP mixture as a reaction media and equivalent mixture of 7:3 MIBK:2butanol as an extraction phase was first reported. 65% of HMF selectivity at 83% of fructose conversion at 30 wt % fructose concentration was achieved with acidic resin catalyst (Table 6, entry 1). It is clear to see that with ion-exchange resin as catalyst, high HMF selectivity and yields can be obtained in biphasic systems,[180] organic solvents,[181-194] and ILs [195-202,205]. The combination of IL with ion-exchange resin catalyst reduces the reaction time, and the conversion of fructose to HMF in ILs is highly selective. Furthermore, microwave heating showed remarkable accelerating effect both on fructose conversion and HMF yield [191,192]. Also, IL-like structure salt, tetraethylammonium bromide (TEAB) was used as reaction media in Simeonov’s and Afonso’s group for HMF production from fructose [203,204]. Decreasing in the particle size of Amberlyst-15 resin was found to be an effective way to improve HMF yield [185]. Acidic polystyrene-co-divinylbenzene resin catalysts were also reported and the cross-linker content of the resin was found to be the most influential factor for fructose dehydration to HMF [188]. Continuous dehydration of D-fructose was already carried out under mild conditions in early 1980, using acidic ion-exchange resin with a low divinylbenzene content as the catalyst and DMSO as a solvent, to give 89% HMF yield [189]. In 2012, Aellig and Hermans reported HMF production from fructose under continuous flow with 92 % HMF yield. The space–time yield was found to be 75 times higher than that of the batch reaction [190]. Internal and external mass transfer limitations could be eliminated by changing the particle size and by adjusting the flow rate. Furthermore, the catalyst was stable over 96 h. Unauthenticated Download Date | 6/18/17 2:23 PM 50 Y. Qiao et al. Table 7. Conversion of fructose to HMF using zeolites Entry mfructose Reaction conditions catalyst 1 3.5 g 2 3.5 g 3 20 g 4 10 wt% 5 218 mg 6 1g 7 600 mg 8 5 wt% 9 5 wt% 10 180 mg 11 180 mg 12 0.625 g Post- reaction details Solvents Ref. T /oC t Conv. /% Sel. /% Yield /% Catalyst reuse mordenite H2O (35 mL) + MIBK (Si/Al = 11) (175 mL) (1 g) mordenite H2O (35 mL) + MIBK (Si/A1 = 11) (175 mL) (1 g) zeolite mordenite H2O (300 mL) + MIBK (4 g) (900 mL) H-BEA-18 (SiO2/Al2O3 = 18, H2O Al/fructose molar ratio=0.1) zeolite microspheres (18 DMSO mg) (8 g) 165 1h 76 91 69 n.d. 165 2h 93 78 73 several runs 208 165 ≈75 ≈65 49 130 400 min 6h ≈24 ≈15 4 At least two 209 runs three runs 210 120 5h 100 77 77 n.d. 211 H-Beta (0.15 g) BetaM (80 mg) Sn-Mont (0.2 g) Sn-Mont (0.2 g) + NaCl (0.37 g) K-10 clay-Cr (120 mg) 165 1h 93 43 40 n.d. 212 130 8h 75 15 11 n.d. 213 160 3h n.d. n.d. ≈78 n.d. 214 160 3h n.d. n.d. 78.8 six runs 214 100 3h n.d. n.d. 75.7 six runs 215 120 3h n.d. n.d. 93.2 six runs 216 150 4h 80 ≈23 ≈18 n.d. 217 H2O (10 mL) + MIBK (50 mL) H2O (60 g) THF (4.2 mL) –DMSO (1.8 mL) H2O (1 mL) + THF (5 mL) DMSO (5 mL) K-10 clay-Al (150 mg) DMSO (5 mL) H-Beta (0.62 g) + 2% carbon H2O adsorbent BP2000 (52.4 g) 4.3 Zeolites Zeolites are microporous, aluminosilicate minerals commonly used as commercial adsorbents and catalysts. Zeolites have large open cage-like structures that form channels. These channels allow the easy movement of ions and molecules into and out of the structure. This ability assigns zeolites to the class of materials known as “molecular sieves”. Zeolites may offer advantages over other acidic catalysts in sugar dehydration, including simple catalyst separation relative to homogeneous acid catalysts, stability in high-temperature aqueous systems compared to Amberlyst resins, and stability to thermal regeneration. Indeed, zeolite catalysts have frequently been investigated for fructose dehydration reactions (Table 7). Early in 1990th, Moreau and Rivalier used H-form zeolites as catalysts for fructose dehydration at 165°C and in a mixed solvent of water and MIBK (1:5 by vol.) [206-208]. Fructose conversion and selectivity to HMF were found to depend on both acidic and structural properties of the catalysts used. H-mordenite with Si/Al ratio of 11 showed 206, 207 the promising fructose conversion and HMF selectivity, and they can be used for several runs without loss of both activity and selectivity [209]. Similar materials, such as H-BEA zeolite with SiO2/Al2O3 = 18 (abbreviated as H-BEA18), [210] zeolite microspheres (ZMSs),[211] USY, Beta and ZSM-5 zeolites with alkaline,[212,213] Sn-Mont,[214] as well as cation-exchanged montmorillonite K-10 clay and chromium-exchanged K-10 clay (K-10 clay-Cr)[215,216] were also attempted to use for fructose dehydration. Most of the catalysts could be effectively recycled several times without significant loss of activity. And HMF selectivity was also found to be dependent on the acid sites strength of the investigated zeolites. Higher selectivities towards HMF were detected for all modified zeolites, compared to the parent ones [213]. Carbon black (BP2000) was used as an adsorbent for fructose dehydration using zeolite catalysts in aqueous phase [217]. BP2000 carbon black exhibited high selectivity and capacity for the adsorption of HMF and furfural, which was due to the large surface area, hydrophobic nature and micropore structure. With using the carbon adsorbent, furan selectivity (selectivity of HMF Unauthenticated Download Date | 6/18/17 2:23 PM Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural and furfural) over zeolite beta was improved from 27% to 44% with a furan yield of 41%. It was reported by Nikolakis group that for fructose dehydration with zeolite catalysts, about 1-2% of the zeolite dissolves, resulting in a solution of aluminosilicate species with Al contents between 1.2-26.2 mg/L and Si contents up to 226 mg/L. The actual concentration of these species depends on the zeolite type used and on its Si/ Al ratio. And these species homogeneously catalyze side reactions of fructose and sequential reactions of HMF, but not glucose-fructose isomerization [218]. 4.4 Functionalized carbonaceous materials Due to the high stability of carbon materials and complementary properties on forms of hydrophobicity, various (mainly sulfonated) carbonaceous materials were also used as solid catalysts for fructose dehydration to HMF (Table 8). Sulfonated carbonaceous material (Glu-TsOH) bearing –SO3H, –OH, and –COOH groups via one-step hydrothermal carbonization of glucose and p-toluene sulfonic acid was prepared under mild conditions and Wang’s group reported its application in fructose dehydration. Besides the high HMF yield obtained, this catalyst also displayed a good reusability; the conversion and selectivity still retain 99.9% and 89.1% even after five cycles. This remarkable catalytic performance is ascribed to the good affinity of fructose on the catalyst and the synergic effect between surface carboxylic acid and sulfonic acid groups [219]. Similar cellulose-derived carbonaceous solid acid catalyst (abbreviated as CCC) containing –SO3H, –COOH and phenolic –OH groups,[220] cellulose sulfuric acid,[221] lignin-derived solid acid catalyst (abbreviated as LCC)[222] and porous sulfonated carbonaceous TiO2 material (Glu-TsOH-Ti),[223] as well as phosphorylated mesoporous carbons (PMCs)[224] and superhydrophobic mesoporous acid (P-SO3H-154)[225] were reported for fructose dehydration in succession. Lignosulfonic acid (LS, C18H22.4O11S1N0.14), which is a waste byproduct from paper industry, can catalyze fructose dehydration in ILs with 94.3% HMF yield. Furthermore, the material can also be recycled for six runs with only slight activity decrease [226]. Ultra-low ash Taixi coal was also functionalized with sulfonic acid group to form coaled carbon-based solid acid (Coal-SO3H) [235]. Porous polydivinylbenzene (PDVB) was also treated with H2SO4 at 250°C to form sulfated porous carbon (PC-SO3H) [227]. Both materials were tested by fructose dehydration reaction and can be reused for several times without significant activity loss. 51 Other sulfonic acid functionalized carbon materials (C–SO3H), including poly(p-styrenesulfonic acid)-grafted carbon nanotubes (CNT-PSSA), poly(p-styrenesulfonic acid)-grafted carbon nanofibers (CNF-PSSA), benzenesulfonic acid-grafted CMK-5 (CMK-5-BSA), and benzenesulfonic acid-grafted carbon nanotubes (CNTBSA) were reported in Chen’s group. Among these four materials, CNT-PSSA exhibits the highest acid density as well as the best performance on fructose dehydration with HMF yield of 89%. It can also be reused for at least three runs [228]. Polyethylene fiber was used as support to graft acrylonitrile and vinylsulfonic acid (or vinylphosphonic acid) monomers on the surface. The obtained material proved to be an effective catalyst for fructose dehydration solely in water. It is likely that sulfonic and phosphonic acid groups on the polymer surface have a strong interaction with water, creating a branched environment easily accessible to fructose [229]. Sulfonated carbon foam,[230] polyethylene glycol (PEG)-bound sulfonic acid (PEG-OSO3H), polystyrene-poly(ethylene glycol) (PS-PEG) resin-supported sulfonic acid (PS-PEG-OSO3H) [231] also showed encouraging activity and selectivity for fructose dehydration and HMF production. Carbon–silica composites containing SO3H groups were reported to be effective acid catalysts for the production of furanic ethers and levulinate esters (bioEs), and HMF was also produced as intermediate product [232]. Graphite derivatives such as graphite oxide (GO), reduced graphite oxide (RGO) and sulfated reduced graphite oxide (GSO3H) were applied for the fructose dehydration reaction. Among these materials, GO was proved to be the most efficient. Besides the active sulfonic groups, oxygen-containing groups (alcohols, epoxides, carboxylates), which can form strong hydrogen-bonding interactions with fructose, also have an important synergic effect in maintaining the high performance of GO. Moreover, GO can be used for several runs with slight deactivation [233,234]. 4.5 Functionalized mesoporous materials A mesoporous material is a material containing pores with diameters between 2-50 nm. Mesoporous materials have been widely studied in catalysis due to their special properties, like the large surface area of the pores. Therefore, functionalized mesoporous materials were also investigated as solid acid catalysts for fructose dehydration to HMF (Table 9). In the last few years, Scott and Dumesic designed several kinds of acid-functionalized SBA-15-type silica Unauthenticated Download Date | 6/18/17 2:23 PM 52 Y. Qiao et al. Table 8. Conversion of fructose to HMF using functionalized carbonaceous materials Entry mfructose T / oC t Conv. /% Sel. /% Yield /% Catalyst reuse Glu-TsOH (0.4 g) Cellulose-derived carbonaceous solid acid catalyst (40 mg) Cellulose sulfuric acid (50 mg) DMSO (6 mL) [BMIM]Cl (1 g) 130 1.5 h 99.9 91.2 91.2 five runs 219 160 15 min n.d. n.d. 81.4 five runs 220 DMSO 100 (3 mL) 0.1 g Lignin-derived solid acid cata- DMSO (0.8 g)110 lyst (LCC) (0.1 g) [BMIM]Cl (1.2 g) 0.2 mmol porous sulfonated carbonace- H2O (1 mL) + 180 ous TiO2 (22 mg) MeTHF (2 mL) 5 wt% Phosphorylated mesoporous H2O 120 carbon (P/N-0.25, P/N-0.50 and P/N-0.75) (2.5 wt%) 100 mg superhydrophobic solid acid DMSO (5 g) or 100 (p-SO3H-154, 50 mg) THF (3 g) –DMSO (2 g) 0.2 g of P-SO3H-154, 2.0 wt% fructose in THF–DMSO solution 100 (weight ratio of 1.5), reaction flux: 0.2 mL·min-1 0.2 g lignosulfonic Acid [Bmim]Cl 100 (LS, 0.05 g) (2.0 g) 0.1 g sulfonated porous carbon (PC- THF (3 g) – DMSO 110 SO3H, 50 mg) (2 g) 150 mg CNT-PSSA DMSO 120 (15 mg) (1.5 mL) 5.6 wt% HSO3–fiber H2O 120 (8.6 wt %) 5.6 wt% H2PO3–fiber H2O 120 (8.6 wt%) 10 g sulfonated polystyrene- poly- H2O (150 mL) + 135 propylene (2 g) MIBK (450 mL) 10 g Carbon Foam supported sulfo- H2O (150 mL) + 135 nated polystyrene MIBK (450 mL) (2 g) 0.36 g LiCl (0.3 g) H2O 120 PEG-OSO3H (0.7 g, 0.23 mmol) (2 mL) + DMSO (4 mL) 0.36 g LiCl (0.3 g) H2O 120 PS-PEG-OSO3H (2 mL) + DMSO (0.2 g, (4 mL) 0.66 mmol) 0.33 M carbon–silica composite Ethanol–water 170 (10 gcat dm-3) 90 mg graphene oxide DMSO 120 (8 mg) (2 mL) 1.0 g graphite oxide DMSO 120 (25 mg) (10 mL) 45 min 100 93.6 93.6 six runs 221 10 min 98 85.7 84 five runs 222 60 min 99 59.6 59 four runs 223 16 h 16 h 16 h 10 h 48 68 78 n.d. 70 63 53 n.d. 34 43 41 >99.0 six runs 224 n.d. 225 - 40-50 >99 40-50 45 h 225 10 min n.d. n.d. 94.3 six runs 226 4h n.d. 68.3 four runs 227 30 min >99 89 89 three runs 228 6h 72 47 34 four runs 229 6h 79 34 27 four runs 229 4.5 h 23 78 18 n.d. 230 4.5 h 27 75 19 three runs 230 1.5 h >99 90 90 seven runs 231 1h 99 95 94 seven runs 231 1h 78 55 43 n.d. 232 6h 100 93 93 four runs 233 4h n.d. n.d. 60.8 five runs 234 2 100 mg 3 180 mg 6b 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Ref. Solv. 0.5 g 5 Post- reaction details catalyst 1 4a Reaction conditions n.d. Glu-TsOH: sulfonated carbonaceous material; MeTHF: methyltetrahydrofuran; Phosphorylated mesoporous carbon composites P/N-0.25, P/N-0.50, P/N-0.75: H3PO4/HNO3 in molar ratio of 0.25, 0.50 and 0.75; CNT-PSSA: poly(p-styrenesulfonic acid)-grafted carbon nanofibers. a With microwave irradiation (power 100W); b PN2=3 atm Unauthenticated Download Date | 6/18/17 2:23 PM Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural 53 Table 9: conversion of fructose to HMF using functionalized mesoporous materials Entry mfructose Reaction conditions catalyst 1 450 mg 2 450 mg 3 2 wt% 4 30 mg 5 30 mg 6 30 mg 7 120 mg 8 120 mg 9 0.2 g 10 0.18 g 11 0.22 g 12 0.33 M 13 0.33 M 14 0.23 g 15 0.375 g 16a 0.1 g 17 7g 18 1g Post- reaction details Solv. propylsulfonic H2O (1.05 g) + (7:3 acid-functionalized silica MIBK:2-butanol 3.0 (Taa-SBA-15, 50 mg) g). TESAS-SBA-15 H2O (1.05 g) + (7:3 (142 mg, 64 μmol of MIBK:2-butanol 3.0 acid) g). acid-functionalized SBA- THF and H2O 15-type periodic meso- (4:1 w/w) porous organosilicas PVP modified THF (1.2 g)-H2O silica-based material (0.3 g) (PVP-pSO3H-SS, 100 mg) PVP modified THF (1.2 g)-H2O silica-based material (0.3 g) (PVP-pSO3H-SBA-15, 100 mg) PVP modified THF (1.2 g)-H2O silica-based material (0.3 g) (PVP-pSO3H-MCM-41, 100 mg) sulfonic acid-functiona- H2O lized organosilica (SBA- (2 mL) C2Ph-coc, DMSO 6 mg) (2 mL) SBA-15-SO3H [BMIM]Cl (20 mg) (2.0 g) mesoporous sulfonic H2O (0.5 mL) acids (SBA-15-PrSO3H, + nitromethane (4.5 2 mol%, 17 mg) mL) sulfonic acid functiona- water (0.5 mL) + lized periodic mesopo- MIBK/2-butanol rous organosilica (PMO) (70/30; 1.5 mL) materials (Ph-PMOPrSO3H, 37 mg) C/SBA (Si/Al molar ratio: H2O 45) (10 gcat dm-3) C/MCF(Si/Al molar ratio: H2O 63) (10 gcat dm-3) Poly(4-styrenesulfonic H2O acid) brush-grafted silica (3.5 mL) particles (0.10 g) Nafion(15)/Mesocellular DMSO Silica Foam (11 mL) (acid amount: 0.06 mmol H+) SiO2-gel H2O (50 mg) (6 mL) SiO2-gel H2O (6 mL) + MIBK (0.1 g) (50 mL) AlSBA-15 (Si/Al=40) H2O (10 mL) + MIBK (0.15 g) (50 mL) Ref. T /oC t Conv. /% Sel. /% Yield /% Catalyst reuse 180 30 min 66 74 49 n.d. 236 130 141 min 84 71 60 n.d. 237 130 - up to 95 60 to 75 Up to 71 up to 190 h 238 130 ≈83 min 48 64 31 four runs 239 130 ≈54 min 52 87 45 n.d. 239 130 ≈ 2h 57 85 48 n.d. 239 120 3h 1 100 1 n.d. 240 120 3h >99 83 83 n.d. 240 120 1h 99.2 81 81 four runs 241 140 30 min 93 75 70 three runs 242 160 75 min 95 61 58 two runs 243 140 6h 89 44 39 two runs 244 140 4h 83 47 39 two runs 244 120 6h 80 34 27 five runs 245 90 2h 94 95.0 89.3 five runs 246 160 65 min 50 100 50 n.d. 247 88 8h n.d. n.d. 47 n.d. 247 165 1h 59 88 51.9 n.d. 248 Unauthenticated Download Date | 6/18/17 2:23 PM 54 Y. Qiao et al. Table 9: conversion of fructose to HMF using functionalized mesoporous materials continued Entry mfructose 19 0.5 g 20 600 mg 21 100 mg 22 100 mg 23 15 mg 24 15 mg 25 50.0 mg 26 0.18 g 27 20 mg Reaction conditions Post- reaction details Ref. catalyst Solv. T /oC t Conv. /% Sel. /% Yield /% Catalyst reuse AlSBA-15 (Si/Al=40) (75 mg) borosilicate, B-TUD-1 (200 mg) none DMSO (20 mL) water (2 mL) + toluene (6 mL) [BMIM]HSO4 (1 g) [BMIM]HSO4 (1 g) 120 2h 96 190 H3BO3–SiO2 (15 mg, 0.02 mmol of boric acid), LPMSN-based catalysts [EMIM]Cl (4 mg) (150 μL) [HSO3 + (ILs/CrCl2)]-MSN DMSO (4 mg) (0.5 mL) Silica supported IL nano- DMSO particle catalyst (40 mg) (0.5 mL) Fe3O4-SBA-SO3H DMSO (0.1 g) (3 mL) Fe3O4@Si/Ph-SO3H (10 DMSO mg) (1.0 mL) 77 74 four runs 248 40 min 90 66.7 60 three runs 249 120 2 n.d. n.d. 72 n.d. 250 120 1.5 n.d. n.d. 88 four runs 250 120 3h n.d. n.d. 66-70 n.d. 251 90 3h 97.0 74.8 72.5 five runs 252 130 30 min 99.9 63.0 63.0 seven runs 253 110 2h >99 81 81 five runs 254 110 3h >99 82.3 82.3 three runs 255 TESAS-SBA-15: 3-((3-(trimethoxysilyl)-propyl)thio)propane-1-sulfonic acid functionalized SBA-15; MCF: mesostructured cellular foam; LPMSN: Mesoporous silica nanoparticles (MSNs) with large pore size; [HSO3 + (ILs/CrCl2)]-MSN: Mesoporous silica nanoparticles (NPs) functionalized with both sulfonic acid (HSO3) and Ionic liquid (ILs). a In autoclave with 20 bar of synthetic air. catalysts and applied them to fructose dehydration to HMF. In 2010, they incorporated propylsulfonic acid to thiopropyl-functionalized mesoporous silica (Tp-SBA-15) and the obtained material Taa-SBA-15 achieved 74% HMF selectivity with 66% fructose conversion [236]. In 2011, they incorporated a bifunctional silane, 3-((3-(trimethoxysilyl) propyl)thio)propane-1-sulfonic acid (TESAS), into SBA15-type silica by co-condensation, the thioether group of TESAS was further oxidized by H2O2 to the sulfone in a comparative case. Interestingly, the thioether-containing TESAS-SBA-15 shows higher activity in the fructose dehydration, as well as higher selectivity towards HMF (71% at 84% conversion) than its sulfone derivative, possibly because of its more hydrophobic nature [237]. In 2012, they reported another system for HMF production in a single-phase solution of THF and H2O (4:1 w/w) using several supported acid catalysts in tubular reactors. Three propylsulfonic acid-functionalized, ordered porous silicas (one inorganic SBA-15-type silica, and two ethane-bridged SBA-15-type organosilicas) were compared with that of a propylsulfonic acid-modified, non-ordered, porous silica. The HMF selectivity of the catalysts with ordered pore structures ranged from 60 to 75%, whereas the selectivity of the non-ordered catalyst under the same reaction conditions peaked at 20%. But deactivation under flow conditions was observed [238]. Later in 2013, they designed a nanocomposite catalyst, acid-functionalized mesoporous silica with poly(vinylpyrrolidone) intercalated and cross-linked inside and also applied it for fructose dehydration. Although fructose conversions were lower than the former two cases, the HMF selectivities were higher. All PVP intercalated materials show higher conversions and selectivities than the corresponding PVPfree materials [239]. Similar catalytic dehydration systems were also reported using sulfonic-acid functionalized SBA-15 materials (SBA-15-SO3H), [240-242] sulfonic acid functionalized periodic mesoporous organosilica (Ph-PMO-PrSO3H) materials, [243] mesoporous (SO3H)functionalised-carbon/silica (C/Si) composites with large pores and high density of acid sites (up to 2.3 mmol g-1) [244] and poly(4-styrenesulfonic acid) brush-grafted silica particles, [245] as well as Nafion-modified mesocellular silica foam (MCF) materials [246]. It was reported by B. Karimi’s group that the hydrophilic surface of solid acids might improve HMF selectivity via faster departure of HMF from the mesopores and thus retarding the rehydration of HMF to unwanted by-products [242]. Among all the investigated materials, ordered mesoporous silicas MCF and SBA-15 were found to be the favorable support for Unauthenticated Download Date | 6/18/17 2:23 PM Acid-Catalyzed Dehydration of Fructose to 5-(Hydroxymethyl)furfural fructose dehydration to HMF [244]. Pure silica-gel could afford 100% HMF selectivity [247]. Aluminosilicate mesoporous MCM-41 [256] and Al-SBA-15 catalysts with different Si/Al ratios [248] were also applied for fructose dehydration. It was found that 5% Al addition to MCM-41 leads to the reaction activity enhanced by more than twice. Furthermore, sulfonated MCM-41 material showed higher reactivity with 51.8% HMF yield and 83.3% fructose conversion [256]. It was also found that part of aluminium is substituted into tetrahedral positions and the material with lower acid site density but medium to strong acid strength favours selective formation of HMF. 51.9% HMF yield with 59% fructose conversion can be obtained with Al-SBA-15 (Si/ Al=40, actual ratio was 65 determined from ICP-OES). Leaching of aluminium was observed with water as solvent, while activity can be retained when DMSO is used as solvent [248]. Amorphous mesoporous borosilicate, B-TUD-1 is also efficient for HMF production from fructose. Leaching of boron occurred in pure water solution and the leached boron was demonstrated to be the active species but the catalyst can be reused for three runs in total [249]. Silica-supported boric acid and its application in fructose dehydration in IL [BMIM]HSO4 was reported with 88% HMF yield. The catalyst and the solvent system can be recycled for up to four consecutive cycles without a significant loss in conversion [250]. Mesoporous silica NPs (with large pore size around 30 nm) was also functionalized with acid (-SO3H), base (-NH2) and both acid-base (-SO3H and -NH2) functional groups (namely, LPMSN-SO3H, LPMSN-NH2 and LPMSN-both, respectively) in Wu’s group. These materials could easily convert fructose into 5-HMF in the IL [EMIM]Cl system at 120 oC with 66-70% HMF yield due to the favorable HMF production system with IL and high reaction temperature [251]. Wu group also functionalized mesoporous silica NPs with both sulfonic acid (HSO3-) and ionic liquid (ILs) and applied it for HMF production from fructose with 72.5% HMF yield [252]. Similar supported IL NPs (SILnPs) having particle size ranging from 293 ± 2 to 610 ± 11 nm by immobilization of IL, 1-(tri-ethoxy silyl-propyl)-3-methyl-imidazolium hydrogen sulfate (IL-HSO4), on the surface of silica NPs were reported by Sidhpuria and Coutinho. Around 63.0% HMF yield with 99.9% fructose conversion can be obtained using silica supported IL NP catalyst and it can be recycled for seven runs without significant loss in both fructose conversion and HMF yield [253]. Due to obvious advantages of magnetic separation, magnetically recyclable acid catalysts composed of Fe3O4 core and sulfonic acid functionalized silica shell were 55 applied for fructose dehydration to HMF. Fu’s group used Fe3O4-SBA-SO3H as heterogeneous catalyst and 81% HMF yield with >99% fructose conversion can be obtained [254]. Wang and Xu synthesized similar Fe3O4@ Si/Ph-SO3H material and it showed higher activity than the conventional Amberlyst-15 catalyst and comparable activity to several homogeneous sulfonic acid catalysts for fructose dehydration to HMF. 82% HMF yield with 99% fructose conversion in DMSO after 3 h at 110°C can be obtained [255]. Both materials could be magnetically separated and recycled several times without significant loss in activity. 5 Conclusion Different kinds of acidic catalytic systems have been developed for dehydration reaction of fructose to HMF. Nearly full conversion of fructose and 100% HMF selectivity could be obtained. Compared with homogeneous catalytic system, it is easier to separate product and to recycle the catalyst using a heterogeneous system. In addition, heterogeneous acid catalysts can offer high selectivity towards HMF and have the potential for industrial process. But the separation and purity of HMF from the reaction system is still a challenge for scientists, and fructose is relatively expensive compared to other sugars as starting material. Thus HMF production directly from other carbohydrates would be more favorable. At the moment, dehydration of glucose and glucose-based polymers are relatively difficult because of the additional isomerization process. Furthermore, economical commercial-scale production of HMF is still a big challenge although many improvements of HMF production in lab-scale have been achieved. Therefore, further efforts are still needed in the near future for economical and high-quality HMF production. Acknowledgements: This work was performed as part of the Cluster of Excellence ‘‘Tailor–Made Fuels from Biomass’’, which is funded by the Excellence Initiative of the German federal and state governments to promote science and research at German universities. The authors also gratefully acknowledge the Max–Planck–Institut für Kohlenforschung. Moreover, the authors are grateful for support from the National Natural Science Foundation of China (21373082), Innovation Program of Shanghai Municipal Education Commission (15ZZ031), and the Fundamental Research Funds for the Central Universities. Unauthenticated Download Date | 6/18/17 2:23 PM 56 Y. Qiao et al. References [1] A. A. Rosatella, S. P. Simeonov, R. F. M. 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