www.mkdiamond.com
Revision 101
MK-2000 ELECTRIC SERIES
MASONRY SAW
OWNER'S MANUAL,
OPERATING INSTRUCTION, &
PARTS LIST
09.2012
Manual Part No. 156402
Caution: Read all safety and operating instructions
before using this equipment. This owners manual MUST
accompany the equipment at all times.
MK-2000 ELECTRIC SAW
EXPLODED VIEW
34
MK-2000 ELECTRIC SAW
Item
A
A1
A2
A3
PART LISTS
Description
Assembly, Frame, Brick Saw
Frame, Weldment
Plug, Rubber Drain
Label, MK 2000 Brick Saw
Qt y
1
1
1
2
MK P/N
n/a
158845
153439
155230
1
1
4
4
8
4
1
1
1
1
n/a
158846
150919
151747
151754
101196
160066
152467
151747
151754
n/a
158846
150919
151747
151754
101196
153945
150920
150923
1 50 9 2 5
152471
231233
151915
152591
151893
B
B1
B2
B3
B4
B5
B6
B7
B8
B9
Assembly, Upright, Left
Post, Left
Screw, 5/16-18 x 1 3/4, Hex Head Cap
Washer, 5/16 Split Lock
Washer, 5/16 SAE Flat
Nut 5/16-18 Hex
Stud, Spring Retaining
Screw, 5/16-18 x 1 1/2, Hex Head Cap
Washer, 5/16 Split Lock
Washer, 5/16 SAE Flat
C
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
Assembly, Upright, Right
Post
Screw, 5/16-18 x 1 3/4, Hex Head Cap
Washer, 5/16 Split Lock
Washer, 5/16 SAE Flat
Nut 5/16-18 Hex
Hanger, Wrench
Screw, 3/8-16 x 1 3/4, Hex Head Cap
Washer, 3/8 SAE Flat
Washer, 3/8 SAE Split Lock
Clamp, Cushion Loop 1/2” (elec.)
Screw, 1/4-20 x 1 3/4 Hex Head Cap
Washer, 1/4 SAE Flat
Washer, 1/4 Split Lock
Nut 1/4-20 Hex
1
4
4
8
4
1
1
1
1
1
1
2
1
1
D
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
Assembly, Cutting Head
Casting, Cutting Head, Assy
Bar, Adjustment
Pin, Split Wrist
Bushing, Plastic
Stud, 5/16-18 x 1 1/2
H a n dl e
Grip, Handle 7/8 I.D.
Screw, 3/8-16 x 3/4, Flat Socket Head Cap Screw
Strap, Motor Adjustment
Bolt, 3/8-16 x 3 1/2 Hex Head Cap
Washer, 3/8 SAE Flat
1
1
1
2
6
1
1
2
1
1
1
Caution, Owners Manual 4 x 1 1/4
1
35
n/a
n/a
160966
151358
156441
153680
139931
158608
151752
150584
153147
150923
n/a
155576
MK-2000 ELECTRIC SAW
Item
E
E1
E2
E3
E4
E5
E6
E7
E8
F
F1
F2
F3
F4
F5
F6
PART LISTS
Description
Assembly, Pivot Shaft
Shaft, Pivot
Collar, Pivot Shaft
Bracket, Stay-Level
Spring, Torsion (4 coil)
Bracket, Pivot Shaft Retaining
Screw, 5/16-18 x 1 Button Head
Washer, 5/16 SAE Flat
Washer, 5/16 Split Lock
Qty
1
1
2
1
1
1
4
4
4
MK P/N
assign
154147
140012
160068
160069
160070
151698
151754
151747
Assembly, Cutting Head Height Adjustment
Knob, Tri (w/ 3/8-16 x 2 1/2 Stud)
Washer, 3/8 SAE Flat
T-Nut
Bracket, Height Adjustment
Screw, 1/2 x 1/2 Socket Hd. Shoulder, (3/8-16 x 1/2 Thread)
Washer, 1/2 SAE Flat
1
1
1
1
1
1
2
n/a
156770-01
150923
231040
166868
151753
150923
G
G1
G2
G3
G4
G5
G6
G7
G8
G9
G10
G11
G12
Assembly, Blade Shaft
Blade Shaft-Arbor, Complete
Bearing, Blade Shaft
Shaft, Arbor
Flange, Inner
Flange, Outer 14 Inch M-Saw
Screw, 1/2-20 x 1 1/4, Hex Head Cap
Pin, Arbor Alignment
Washer, 5/16 Split Lock
Washer, 5/16 SAE Flat
Screw, 5/16-18 x 2 1/4
Pulley, 2 Groove, 2-1/2 x 5/8
Key, 1 1/8 x 3/16
1
1
2
1
1
1
1
2
4
4
4
1
1
n/a
154636
154594
154639
154640
132290
152122
153946
151747
151754
153951
160949
150344
H
H1
H2
H3
H4
H5
H6
H7
H8
H9
H10
H11
H12
Assembly, Blade Guard
Blade Guard
Stud, Blade Guard Pivot
Nut, 1/2-20 Lock
Shim, 1/2
Adjustment Bar Blade Guard
Ball Joint Rod End, Stamped, 3/8-24
Nut, Jam 3/8-24
Screw, 3/8 x 1/2 Shoulder, 5/16-18 x 1/2 Thread
Valve, Miniature Ball, 1/4 Male / Female
Tag, Serial
Tack, Metal 1/4 Hd.
Label, Warning, Blade Guard Failure
1
1
1
1
1
1
2
2
2
1
1
2
1
n/a
150579
150581
153943
153952
166602
156521
231054
231246
152695
157007
155659
155588
1
1
1
1
n/a
160310
152723
152608
151915
J
J1
J2
J3
J4
Assembly, Splash Guard
Curtain, Blade Guard
Bracket, Water Curtain
Screw, 1/4-20 x 1/2, Hex Head Cap
Washer, 1/4 SAE Flat
36
MK-2000 ELECTRIC SAW
Item
K
K1
K2
K3
K4
K5
K6
K7
K8
K9
PART LISTS
Description
Assembly, Belt Guard
Belt Guard Inner
Washer, 3/8 SAE Flat
Nut, 5/16-18 Hex (w/ external tooth washer)
Belt, V AX-32
Belt Guard Outer
Screw, 5/16-18 x 1 3/4, Hex Head Cap
Washer, 5/16 Lock Split
Washer, 5/16 SAE Flat
Caution, Guard Removal 3 x 1 1/2
Qty
1
1
2
2
2
1
2
2
2
1
MK P/N
n/a
150590
150923
153942
151723
150591
150919
151747
151754
155587
L
L1
L2
Assembly, Splash Curtain
Rod, Splash Curtain
Curtain, Rear
1
1
1
n/a
153956
160972
M
M1
M2
M3
M4
M5
M6
M7
M8
M9
Assembly, Table
Table
Stop-Rule, Table
Screw, 1/4-20 x 3/4 Hex Head Cap
Nut, 1/4-20, Hex w/ External Tooth Washer
Wheel Roller
Nut, 5/16-18, Hex w/ External Tooth Washer
Wood Strip, Table Insert
Screw, Pan HD Phil. #8 x1
Sticker, Inspected By: (not shown)
1
1
1
4
4
4
4
1
2
1
133082
158144
134387
152504
153941
133090
153942
156427
151047
n/a
N
N1
N2
N3
N4
N5
N6
Assembly, Pump Electric
Pump, Water G-150A
Adapter, Plastic MNPT x 1/4 FNPT
Hose, Vinyl 1/4 ID
Owner’s Manual, Water Pump G-150A
Carton, Water Pump G-150A
Insert, Foam Water Pump G-150A
1
1
1
3 Ft.
1
1
1
n/a
151271
151018
132951
155745
154016
154017
P
P1
P2
P3
P4
Assembly, Accessory Pack
Wrench, Masonry Saw
Carton, Accessory (not shown)
Insert, Accessory (not shown)
Assembly, Rip Guide, Large
Rip Guide, Large (Comp)
Screw, 5/16-18 x 1 1/2 Thumb
Nut, 5/16-18 Square
Warranty Card
Sell Sheet, Tile Accessory
Owners Manual, MK-2000 Pro Series
1
1
1
1
1
1
1
1
1
1
1
n/a
134056
153575
153576
n/a
132332
150303
151156
155037
156915
158753
P5
P6
P7
37
MK-2000 ELECTRIC SAW
PART LISTS
Item
SB
SB1
SB2
SB3
SB4
SB5
SB6
SB7
SB8
SB9
SB10
SB11
SB12
SB13
SB14
SB15
SB16
SB17
SB18
SB19
SB20
SB21
Description
Assembly, Mtr 110/220v 1 Ph 60 Hz 2 Hp
Motor, 115/230v 60 Hz 2 Hp
Pulley, 2 Groove, 2 -1 /2 x 3/4
Screw, 5/16-18 x 1/4, Set
Key, 1-1/8 x 3/16
Receptacle, 20 Amp 115 volt
Switch, Voltage Change
Switch, Thermal Overload TPMlSJ24AB
Box, Switch
Switch, On/Off 30 Amps/250 volts
Cover, Switch Box
Screw, 10-32 x 1/4 Slotted Round Head Machine
Screw, 1/4-20 x 3/4 Hex Head
Capacitor, HSG
Capacitor, Oil MK2000 OC3020F12
Plug, Twist Lock 20 Amp125 volt (NEMAL520P)
Nut, 5/16-18 w/ External Tooth Washer
Washer, 5/16 SAE, Flat
Warning, Cord Selection 2 3/4 x 2 1/2
Caution, Ground Fault Interrupter 2 1/8 x 1
Attachment for Water Pump 1 1/2 x 3/4
Motor, Cool Push 1 x 5/8
Qty
Item
SC
SC1
SC2
SC3
SC4
SC5
SC6
SC7
SC8
SC9
SC10
SC11
SC12
SC13
SC14
SC15
SC16
SC17
SC18
SC19
SC20
SC21
SC22
Description
Assembly, Mtr 115 1.5 Hp
Motor, 115/230v 60 Hz 2 Hp
Pulley, 2 Groove, 2 -1 /2 x 3/4
Screw, 5/16-18 x 1/4, Set
Key, 1-1/8 x 3/16
Pump Plug Cord
Qty
1
1
2
1
1
1
1
1
1
1
4
2
1
1
1
4
4
1
1
1
1
1
1
2
1
1
Switch, Thermal Overload
Box, Switch
Switch, On/Off 30 Amps/250 volts
Cover, Switch Box
Screw, 10-32 x 1/4 Slotted Round Head Machine
Screw, 1/4-20 x 3/4 Hex Head
Capacitor, HSG EC4189A01
Capacitor, Oil OC3050C09
AC Power Cord
Nut, 5/16-18 w/ External Tooth Washer
Washer, 5/16 SAE, Flat
Warning, Cord Selection 2 3/4 x 2 1/2
Caution, Ground Fault Interrupter 2 1/8 x 1
Attachment for Water Pump 1 1/2 x 3/4
Motor, Cool Push 1 x 5/8
Capacitor, Start EC4189A01
38
1
1
1
1
4
2
1
1
1
4
4
1
1
1
1
1
MK P/N
n/a
231095
231083
231239
150344
154621
150577
174154
139758
139741
139766
231090
152676
150574
152412
154556
153942
151754
155672
155678
154408
154409
MK P/N
n/a
161099
160950
231239
150344
170155
n/a
174154
159487
159488
159539
231090
152676
164864
152412
166485
153942
151754
155672
155678
154408
154409
162682
NOTES
39
MK-2000 ELECTRIC SAW
THEORY
THEORY OF DIAMOND BLADES
'LDPRQGEODGHVGRQRWUHDOO\FXWWKH\JULQGWKHPDWHULDOWKURXJKIULFWLRQ'LDPRQGFU\VWDOVRIWHQ
visible at the leading edge and sides of the rim/segment, remove material by scratching out particles
of hard, dense materials, or by knocking out larger particles of loosely bonded abrasive material. This
process eventually cracks or fractures the diamond particle, breaking it down into smaller pieces. As
a result, a diamond blade for cutting soft, abrasive material must have a hard metal matrix composition to resist this erosion long enough for the exposed diamonds to be properly utilized. Conversely, a
blade for cutting a hard, non-abrasive material must have a soft bond to ensure that it will erode and
expose the diamonds embedded in the matrix. These simple principles are the foundation of “controlled bond erosion.”
TYPES OF CUTTING
There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends
on:
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‡7KHPDFKLQHWRROXWLOL]LQJWKHGLDPRQGEODGH
‡7KHSUHIHUHQFHRIWKHRSHUDWRU
,QWKHFDVHRI'5<FXWWLQJWKHRYHUZKHOPLQJSRSXODULW\DQGTXDQWLW\RIKDQGKHOGVDZVDQGWKHÁH[ible nature of MK Diamond blades to professionally handle most ceramic, masonry, stone and concrete materials, make the DRY cutting blade a very attractive tool. When using a DRY blade, the user
must be aware of distinct operating practices to ensure optimum performance. DRY cutting blades
UHTXLUHVXIÀFLHQWDLUÁRZDERXWWKHEODGHWRSUHYHQWRYHUKHDWLQJRIWKHVWHHOFRUH7KLVLVWKHEHVW
accomplished by shallow, intermittent cuts of the material with periods of “free-spinning” (for several
seconds) between each cut, to maximize the cooling process.
For WET cutting applications, MK has the exact blade to compliment both the material to be cut and
the wet cutting machine to be used. During cutting operations, liberal amounts of water act as a coolant to support the cutting effectiveness and longevity of the WET blade. Additionally, using water adds
to the overall safety of cutting operations by keeping the dust signature down.
Know All You Can About the Material You Wish to Cut
40
MK-2000 ELECTRIC SAW
Item
ACCESSORIES
Part #
Description
1.
132332
Adjustable Cutting Guide
2.
133090
Roller Wheel
3.
154627
Protective Wooden Strip
4.
151723
Micro, 10/340
5.
152792
Dressing Stick
6.
153439
Rubber Drain Plug
7.
128777
MK-10
Wet Cutting
Refractory blade for brick
8.
128652
MK-30
Supreme Grade Blade
for Concrete Block
9.
128744
MK-50
Supreme Grade Blade
for Concrete Block
10.
159629
MK-414PB
Supreme Grade Penter
Blade for Hard Brick
41
MK-2000 ELECTRIC SAW
ORDERING & RETURN INSTRUCTIONS
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
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‡ 7KH6HULDO1XPEHURIWKHVDZ
‡ :KHUHWKHVDZZDVSXUFKDVHGDQGZKHQ
‡ 7KH3DUW1XPEHUIRUWKHSDUWVEHLQJRUGHUHG
‡ 7KH3DUW'HVFULSWLRQIRUWKHSDUWVEHLQJRUGHUHG
NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $5.00 charge will
be added to orders having a net billing value under $50.00. All purchases must be made using VISA,
MasterCard or American Express.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
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‡ +DYHWKH6HULDO1XPEHURIWKHVDZ
‡ +DYHWKHORFDWLRQRIZKHUHWKHVDZZDVSXUFKDVHG
‡ +DYHWKHGDWHZKHQWKHVDZZDVSXUFKDVHG
‡ &RQWDFW&XVWRPHU6HUYLFHIRUDSSURYDOWRUHWXUQWKHLWHPV
‡ 2EWDLQD5HWXUQHG*RRGV1XPEHU5*$DXWKRUL]LQJWKHUHWXUQ
‡ )ROORZWKHSDFNDJLQJLQVWUXFWLRQVLQWKHIROORZLQJVHFWLRQ
‡ (QVXUH\RXULWHPVDUHSUHSDLGWRWKHGHVWLQDWLRQ
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
For technical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
‡ 5HPRYHWKH&XWWLQJ+HDGDQG6XSSRUW$QJOH$VVHPEO\
‡ 'U\WKHVDZEHIRUHVKLSSLQJ
‡ :KHQSDFNLQJLQFOXGHWKHIROORZLQJ6DZ'LDPRQG%ODGH%ODGH*XDUGDQG6XSSRUW$QJOH
Assembly and Adjustable Cutting Guide (Other Accessories are not required)
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exposed)
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AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.
42
MK-2000 ELECTRIC SAW
CONTACT & WARRANTY
CONTACT:
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: (800) 421-5830
Fax: (310) 539-5158
E-mail: [email protected]
Customer Service Hours: Monday through Friday, 6AM-4PM PST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.
This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.
This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.
We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.
© COPYRIGHT 2012, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.
This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.
7KHLQIRUPDWLRQDQGVSHFLÀFDWLRQVLQFOXGHGLQWKLVSXEOLFDWLRQZHUHLQHIIHFWDWWKHWLPHRIDSSURYDOIRU
printing.
43
MK-2000 SERIES
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: (800) 421-5830
Phone: (310) 539-5221
Fax: (310) 539-5158
www.mkdiamond.com