TM GRAND LAITIER Traditional French Soft Cheese Production Agro Conference Business France / CCI French Embassy in Moscow February 14, 2017 1 Preamble TM Geopolitics making ripples … Cause and … Although the cheese offer has been more varied since the mid 2000’s, finding specialty cheeses in Russia has always been a challenge and if available, mostly at exorbitant prices. The import ban on various food products imposed by the Russian Government in response to the sanctions in August 2014 made the country realize how much it was depending on imports. With dairy products topping the list of banned products, store shelves quickly emptied offering almost exclusively local products, very limited in variety such as Brinza, Sechil, Tvorog, … … Effect. As many then predicted, the Sanctions triggered a fast pace investment and development of the sanctions-hit market segments, of which the dairy industry. www.grandlaitier.ru 2 Definition & Target TM When opportunity knocks … Develop daily production from 500Kg to 7 ton of cheese per day over a period of 4 years. Grand Laitier is a green field project aiming at being the first semi-industrial producer of traditional Specialty Cheeses (Goat and Cow) based on Traditional French “savoir faire”in Russia. Create a variety of up to 8 local specialty cheeses each with up to 3 varieties based on traditional French recipes. Favor Quality over Quantity at all times! Gain, secure and consolidate a Leading position within the actual embryonic and untapped specialty cheese market in Russia and the CIS. Keeping an eye on the opportunity to extend the dairy product range: Butter, yogurt, … Thrive to secure PDO certification of Grand Laitier products. (PDO =Protected Designation of Origin) with production units and farms in minimum 3 Russian Regions. Develop goat and cow farms ensuring stable and high quality raw material supply. Establish a very close cooperation with local farmers to fine tune the breeding processes, improve the quality and quantity of the milk output. Profit from the actual conjuncture for a fast and swift market penetration and Development. www.grandlaitier.ru 3 The Russian Cheese Market Before and during the sanctions … Overall cheese consumption in Russia. 2013 790.000 Ton 2015 1.055.000 Ton +34% of which domestic cheese production: 2013 420.000 Ton 2015 850.000 Ton +103% of which Imported cheese volume. 2013 370.000 Ton 2015 205.000 Ton -45% Source: USDA –Freign Agricultural Service Cheese and Curd (HS Code 0406) Production FAS/Moscow raised the 2015 cheese production estimate to 850,000 MT, which is 11 percent growth year-onyear. Supplies of milk for factory use were up only 1 percent, so the major contributor to increased production was the addition of vegetable oils in cheese and butter. FAS/Moscow forecasts 2016 Russian cheese production to increase by slightly more than one percent to 860,000 MT compared to revised 2015 production forecast, given the anticipated rate of growth in raw milk production by agricultural establishments. Cheese producers will continue to take advantage of the reduced competition in the market due to trade restrictions imposed on several western suppliers. Source: USDA –Freign Agricultural Service www.grandlaitier.ru 4 Consumption Actual consumption per capita in Russia is of 7Kg per year. (6Kg. in 2013) In France and Italy 24Kg. Culture & culinary habits Kg cheese consumption per capita 2013 0 5 10 15 20 25 TM Cheese consumption in a country is determined by more than just consumers' welfare; such factor as traditions of national cuisine also matters. In Russia cheese is a highly rare ingredient in national meals mostly accompanied by hard liquor, whereas in France and Italy cheese and wine are part of cooking and eating culture. France Italy Germany Poland Spain UK Russia Source: GIRA As the Russian population is discovering and getting used to Western cuisine, cheese will most certainly know a sustained annual growth actually ranging from 10 to 15% both in volume and value, making the cheese segment one of the most promising and attractive of the Russian food market. www.grandlaitier.ru 5 Our Niche … The specialty cheese market. Specialty cheese departments and/or stores offering a wide choice of specialty cheeses such as shown on the picture, are quite common in the Western countries, but non-existing yet in the CIS : Specialty cheeses from the EU and the US are banned. Specialty cheeses are not produced at the exception of a couple of farms and a few enthusiasts. Whenever available, prices on the shelves are in between 2.500 and 6.000 Rbl per Kg. The market is considered too small by the large local players. Quality of the local milk does not reach the needed standard yet. Production processes are simple but require specific conditions, equipment and know-how, experience and unconditional discipline. Grand Laitier has the vocation to produce up to 8 varieties of specialty cheeses: Milk has been tested and allows for the immediate production of some of the targeted varieties. Own milk production will be implemented for specific cheeses. High quality genuine product output is guaranteed by French cheese masters who are hired on a permanent basis. Grand Laitier will provide breeding support and consultancy for milk quality improvement to its suppliers. When the ban is lifted, Grand Laitier top quality product insured by French cheese masters and local product cost will allow continuous competitiveness. The planned development foresees to reach an annual production of 2.555 MT or 0,25% of the actual Russian cheese market. www.grandlaitier.ru 6 Our products. TM Precision is key. Important Notice : What took hundreds of years of cheese making evolution in France, Grand Laitier is going to reproduce in a period of a few years. Most of the specialty cheeses aimed to be produced by Grand Laitier have the same basic recipe. What makes the wide variety tastes are the following elements: • • • • • • • Region climate harvest. Breed of cow. Farm hygiene. Feed composition. Technological processes (dripped, pressed, cooked, …) Ripening conditions (temperature, moisture, air circulation, air renewal, …) Ripening period. Based on the available milk quality in the region of implementation, Grand Laitier will be able to produce a range cheeses based on specific processes which will give a “LOCAL RESULT” : specific consistency, look, feel, aroma and taste. The following slides describe the cheeses of which basic recipes and processes will be used following the quality of the milk available. Own milk production is the only guarantee to realize the widest possible range at the required quality. Grand Laitier is convinced Russia needs its own AOC cheese sorts and names/branding. Seen most of the cheeses we want to produce are unknown on the Russian market as well as their names may be AOC protected, Grand Laitier also represents a unique but challenging marketing opportunity: that of creating new products and brands. www.grandlaitier.ru 7 Lactic Cheeses. Production time: 5 to 15 days. St. Marcelin. Palet. Chaource. This cheese was born many centuries ago and was originally made from goat milk. The Saint-Marcellin today is also produced from cow's milk. It has a light, subtle acidic taste and gives off a vegetable and nutty aroma. The cheese has a soft paste and should be eaten in a creamy state. Made from cow milk, goat milk or a mix of both, the Palet is a small cheese originating from the West of France. They may be enjoyed fresh, semi-matured or fully matured as well as aromatised in many different ways. Formats vary from 20 to 60 grams and cover a large array of tastes. Belonging to the white paste family, its strong acidity prevents the heart of the cheese from maturing. It was accepted in the AOC family in 1977. Its slightly sour taste is tempered by a salty savor. Its paste melts like snow in the mouth. www.grandlaitier.ru 8 Our Products TM What and when. The milk quality available today in Russia allows for the production of lactic cheeses like the St. Marcelin and the Pallet. The table below shows the cheeses and varieties that Grand Laitier will be capable to produce at launch. All other cheeses will be the fruit of the cooperation with the farmers and later, own milk production. Indeed, whereas levels of fat and proteins are satisfactory in the available milk or, can otherwise easily be improved, the bacteriological levels are not. Mainly a question of hygiene and operational systematics at the milk farms. Grand Laitier will guide its suppliers on this issue. Cheese sweet diamete weight r (gr) honey red (mm) fruits Fresh small ''palet'' spices herbs other pepper Paprika other Onion Garlic Green herbs Natural double cream 30 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No 20 No No No No No No No No No Yes No 60 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No 50 No No No No No No No No No Yes No 140 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No 120 No No No No No No No No No Yes Yes 40 Aged small ''palet'' Fresh medium ''palet'' 60 Aged medium ''palet'' ''St Marcellin'' fresh 82 ''St Marcellin'’ aged www.grandlaitier.ru 9 Processes & Facilities. Systematic conceptual approach The Grand Laitier product range is based on traditional recipes of French Specialty Cheeses thoroughly studied under the guidance and supervision of professors and cheese masters of the French National Institute for Water and Milk who realized Russian milk sample analyses provided the dissection of processes and study on processes integration for Russia. The result is a the elaboration of : • The GL Studio (Rented facility of 300m2) o Start-up format. o Processing capacity: 3.000 l./day o Output: up to 400 Kg/day • CREALAB (580m2) o Test facility. o Processing capacity: 5.000 l./day o Output: up to 700 Kg/day • GL Prod Line (1.500 m2) o Full cycle production facility o Processing capacity: 12.000 l./day o Output: up to 1.450 Kg/day • GL Units (4.500 m2) o Full cycle production facility o Processing capacity: 3 x 12.000 l./day = 36.000l./day o Output: up to 4.350 Kg/day www.grandlaitier.ru 10 Green Field TM Location The village of Myatlevo and the Kaluga Oblast were chosen for: The proximity to the Moscow agglomeration and its 30 Million consumers. The availability of the milk: the Kaluga region produces approximately 240.000 litres of milk per day of which more than half in a radius of 90 Km from Myatlevo. Workforce availability in the vicinity and nearby municipalities. The investment friendly legal environment and pro-active local and regional administration. The availability of a single land mass made of industrial, residential and agricultural land. Presence/availability of utility networks. Myatlevo Obninsk Myatlevo www.grandlaitier.ru 11 Green Field TM Land plots, zoning and utilities The land plots are located at the intersection of the federal road A101 Moscow-Belarus and the road leading to the Safari Park, a 13.000Ha hunting and recreation area. Indutrial – 4Ha Agricultural – 390Ha Housing – 2Ha The industrial land plot is of 4 Ha holds gas and electricity networks. Lease hold for 10 years with municipality of the village of Myatlevo. Purchase right at 15% of cadastral value after construction of facilities. (Bounderies are aproximative) The 2Ha land plot for housing is adjacent to the industrial area and is bordered by forests. o Lease hold under process through public auction. 10Ha of the agricultural land will hold a goat farm producing 5.000 Litres of milk per day. The remaining 380Ha will be used to grow food for the goat farm. Lease hold for 49 years with the administration of the Kaluga Oblast. Purchase right at 100% of cadastral value from the 4th rental year. www.grandlaitier.ru 12 Initial development. TM Main principles. The building hereby pictured is the CREALAB. This 580m2 facility is designed to produce any of the targeted cheese sorts processing up to 5.000 liter of milk per day or an average of 1MT of cheese per day. It’s purpose is the fine tuning of all processes and the production of test volumes, important enough to measure the commercial potential before launching larger volumes in the various future production lines of Grand Laitier. Based on the guidelines given by the French dairy experts, CREALAB was designed and engineered by VLI Vostok, a French Architecture and Engineering company in Moscow. Grand Laitier possesses a Building permit for this facility and construction is scheduled to take 6 months. Each following production Unit will be able to process from 12.000 to 36.000 litres of milk per day depending on the chosen format. www.grandlaitier.ru 13 Long term development TM Grey’s Anatomy … The initial project as described in previous slides, foresees a small scale but very down to earth development plan, keeping in mind regional development as long term target. Regional development is undoubtedly the final target that is based on a vertical integration strategy with the introduction of own milk farms. CAPEX This results in planning operations on a different level. The authors, have the capability to bring this to a good end in terms of conceptualizing and the realization of the needed infrastructure, the set up of all technical and operational needs, assuring the requirements of a broader scenario. www.grandlaitier.ru OPEX Own milk farms require a large investment with long term returns. On the other hand milk farms enjoy access to very substantial grants and other government support. The main advantage however is a better cheese at a lower cost! 14 Vertical integration. TM Supply chain / Vertical integration. Approach. The graph below, although very common, emphasizes on the elements that are interconnected and require particular competences and attention (orange frames) as impacting the final product. • Soil analyses • Maximum 4.000 Ha • Harvest timing • Equipment • Vegetable genetics • Phytosanitary Land Crop farming. • Nutrition • Equipment • Specific breeds + genetics. • Maximum 800 cash cows per farm (Herd of 1900 heads.) Traditional manufacturing processes. • Infrastructure Harvest. Storage Feed. Milk farm Milk processing Aging Packaging Storage Logistics & distrib. CONSUMER/E ND PRODUCT Manure DEFINITION OF REQUIREMENTS www.grandlaitier.ru 15 Thank You ! You’re welcome to try the first batches at the buffet ! www.grandlaitier.ru 16
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