Ann. Occup. Hyg., Vol. 54, No. 5, pp. 532–544, 2010 Ó The Author 2010. Published by Oxford University Press on behalf of the British Occupational Hygiene Society doi:10.1093/annhyg/meq012 In Vitro Cytotoxicity and Transforming Potential of Industrial Carbon Dust (Fibers and Particles) in Syrian Hamster Embryo (SHE) Cells C. DARNE1*, F. TERZETTI1, C. COULAIS1, J. FOURNIER2, Y. GUICHARD1, L. GATÉ1 and S. BINET1 1 De´partement Polluants et Sante´, Institut National de Recherche et de Se´curite´ (INRS), 54519 Vandoeuvre Cedex, France; 2Laboratoire de re´activite´ de surface, UMR-CNRS 7609, Universite´ Pierre et Marie Curie, 75252 Paris Cedex 05, France Received 12 May 2009; in final form 11 February 2010; published online 10 March 2010 Carbon fibers have many applications, mainly in high-tech industries such as the aviation industry. Eleven carbon samples (fibers and particles) coming from an aeronautic group were tested for their cytotoxicity and carcinogenic potential using in vitro short-term assays in Syrian hamster embryo cells. These samples were taken during each important step of the process, i.e. from the initial heating of polyacrylonitrile fibers to pure carbon fibers. They were compared to an asbestos fiber, an amorphous silica, and two commercial graphite powders. Their physical–chemical characteristics and their capacity to release reactive oxygen species (ROS) were determined. This study showed that none of the carbon samples was able to generate ROS as measured by Electron Paramagnetic Resonance analysis, and in our biological assays, they demonstrated no morphological transformation potential and low cytotoxicity compared to positive control (chrysotile asbestos). Keywords: carbon fibers; carbon particles; cytotoxicity; peroxidation; reactive oxygen species; SHE cell transformation obtain pure carbon fibers. These intermediates can be released into the occupational environment as fibers or particles. Exposure may also occur during fabrication of composite structures and when repairing damaged structures. All these carbon dusts, which can have different structures and chemical compositions, may have different biological effects. Surprisingly, despite the current widespread use of carbon fibers, toxicological studies have mainly focused on nanomaterials and carbon nanotubes, and only a few studies have evaluated carbon fiber and particle toxicity. In vitro short-term studies, e.g. cytotoxicity, genotoxicity, and cell transformation studies related to assessing reactive oxygen species (ROS) generation, have contributed to an understanding of the action mechanisms of fibers and particles. In the case of carbon fibers, the toxicological studies published present conflicting results (for a review see Thomson, 1989). Risks associated with pitch- INTRODUCTION Carbon fibers are mostly used in advanced composite materials to improve strength, stiffness, durability, electrical conductivity, or heat resistance, mainly in high-tech industries. Carbon fibers can be synthesized from polyacrylonitrile (PAN) or from petroleum pitch. PAN-based fibers are the most commonly used precursors. The fabrication process of a carbon piece requires several heating steps. Initially, precursors (PAN and pitch) are oxidatively stabilized and dehydrogenated at a moderate temperature (200–300°C). The fibers are then carbonized at a temperature of 750–1300°C in a non-oxidizing atmosphere, and production may involve a secondary heating phase at .1400°C, known as graphitization, in an inert atmosphere to *Author to whom correspondence should be addressed. Tel: þ33-3-83-50-20-00; fax: þ33-3-83-50-20-96; e-mail: [email protected] 532 In vitro SHE transformation assay based carbon fibers have been suspected since positive effects were obtained with in vitro genotoxicity tests and the dermal painting test in mice, but there was no evidence that PAN-based carbon fibers could have adverse health effects. In this study, different PAN-based carbon dusts were sampled during a production process of pure carbon pieces. All the samples came from the same industrial group except the two samples of carbon particles used as another source of carbon. We examined the cytotoxicity and carcinogenic potential of these samples in relation to their ability to generate ROS in a liquid system. The cytotoxicity and transforming potential, as well as the oxidizing activity, were compared to asbestos chrysotile, the positive control for our experiments. MATERIAL AND METHODS General experimental design The effects of fibers/particles on cell growth and viability depend on cellular system, chemical reactivity of particles, treatment concentrations, etc. and can be expressed by mitogenic, cytostatic, and/or cytotoxic responses (Fubini, 1998; Fubini et al., 1999; Fubini and Otero-Aréan, 1999; Elias et al., 2000). The assays used in this study to measure alterations in Syrian Hamster Embryo (SHE) cell functions and the cytotoxic potential of samples were: (i) ‘Cell proliferation assay’: this assay provides information on the ability of proliferating culture cells to divide up to a stationary state. Treatments inducing inhibition of cell proliferation were determined for each sample. (ii) ‘Cloning efficiency (CE)’: this assay measures the ability of isolated cells to give rise to colonies of daughter cells at the end of several days. The cell death, as the final consequence of irreversible cell damage induced by the samples, was determined by the decrease in cell colony number versus that of control cells. These data were obtained from the SHE cell transformation assay, which has the advantage of assessing both cytotoxicity and morphological transformation within the same cell culture and after the same incubation time. The transforming potency of the carbon samples was assessed using: ‘SHE cell transformation assay’: among the current in vitro genotoxicity assays, cell transformation is the most relevant for assessing 533 the in vivo carcinogenesis process, involving many of the same genetic and epigenetic mechanisms. The SHE cell system, the most extensively used transformation assay, is applied both to understand the mechanisms of carcinogenesis and to detect carcinogens (Yamasaki, 1996). We used the SHE cell transformation assay in combination with the other endpoints because cellular proliferation and viability are involved in the expression of induced transformation. This approach also distinguishes between a cytotoxic, but not transforming, sample and a transforming and/or not cytotoxic one. To avoid misinterpretation of the results, all assays were performed on the same cell type, SHE cells, using pre-selected batches (i.e. cells giving expected results with a positive and a negative control). The treatment concentrations of the carbon samples used in each assay were set after preliminary experiments and are indicated below. Samples Samples E1 to E11 were collected during the fabrication process of carbon pieces in Safran aeronautic plants (Messier-Bugatti and Snecma Propulsion Solide). E1 to E5 corresponded to the first steps of the process, i.e. after heating ,1000°C. E6 to E9 corresponded to the intermediate steps, i.e. heating .1000°C. E10 corresponded to dust that was sampled during machining of a final carbon piece, and E11 to dust coming from a test bench. In the context of the fabrication process, atmospheric sampling seemed to be difficult to achieve and, further, was not able to provide enough material. Sampling was then made directly on material generated by each step of the process. As collected, samples sizes were not compatible with biological assays and could not be considered as ‘respirable size’. To get samples that could be closer to those potentially found in the various services operations and thereby represent respirable size, samples E1 to E9 were crushed in a corundum jar with corundum balls. E10 and E11 were used as they were after collection. Alpha corundum Al2O3, Graphite G28286-3, and Graphite G49659-6 were from Sigma Aldrich, France. Chrysotile (Laboratory code: C19) was obtained from Union Internationale Contre le Cancer (Johannesburg, South Africa). This sample was used as a positive control in our assays. An amorphous biogenic diatomaceous earth (DE) was used as a positive control for cytotoxicity and a negative control for the transformation assay. 534 C. Darne et al. Physicochemical characterization of the samples Granulometry. Particles and fibers size distribution was measured using an electron scanning microscopy (JEOL 840A, Japan). Analysis was made at least on 100 fibers or particles. Chemical impurities. Impurities were analyzed first by inductively coupled plasma spectrometry (Spectro Ciros CCD, Germany) and after grinding by thermogravimetric analysis (Setaram TGA24S, France) to evaluate corundum aluminum contamination (samples E1 to E9). Electron paramagnetic resonance detection of ROS. The release of ROS from aqueous buffered suspensions of the particles in the presence of hydrogen peroxide (H2O2) as the oxygenated target was monitored by Electron Paramagnetic Resonance (EPR) spectroscopy, using a spin trapping agent: 5,59-dimethyl-1-pyrroline-N-oxide (DMPO). In absence of formate anions, the hydroxyl radical (HO ) is detected in the form of a radical adduct [DMPO,HO] . The use of formate anions revealed all the very electrophilic radicals and non-radical species that react with HCO2 to form the carboxylate radical anion (CO2). DMPO reacts with CO2 to form [DMPO,CO2] . The EPR tests were conducted in accordance with the experimental procedure detailed previously d d d d Table 1. Physicochemical analysis of samples Sample Chemical impurities (% mass)a ROS generationb DE (amorphous silica) 1.4 Al, 1.3 Fe, 2.2 Ca, 0.3 Ti, 0.2 Mg Chrysotile—C19 1.9 Fe þþ Graphite (49659-6) — Graphite (28286-3) 0.2 Fe Al2O3 (corundum) — /þ E1 1.1 Al2O3 /þ E2 3.3 Al2O3 E3 E4 11 Al2O3 3 Al2O3 E5 47.9 Al2O3 E6 2.8 Al2O3 E7 12 Al2O3 E8 3.4 Al2O3 E9 5.7 Al2O3 E10 0.02 Al /þ E11 0.3 Fe, 0.2 Ca a Inductively coupled plasma and/or TGA analysis. EPR analysis and MDA detection; , negative; /þ, weakly positive; þþ, positive. b (Zalma et al., 1987). Forty-five milligram of dust was added to a solution containing 0.5 M sodium phosphate buffer (pH 7.4) from a mixture of sodium dihydrogen phosphate and sodium hydrogen phosphate (99% pure, Sigma, St. Quentin Fallavier, France), 0.15%/v H2O2 solution (VWR-Prolabo, Fontenay sous bois, France), and 50 mM DMPO (97% pure, Aldrich, France). For the tests in the presence of formate anions, 1 M sodium formate (99% pure, Merck, Fontenay sous bois, France) was added to this mixture. The suspension was stirred in a reactor protected from light exposure at 37°C. Aliquots were withdrawn at different incubation times (5 and 30 min without formate; 30 and 60 min with formate) and were then filtered (porosity 0.22 lm). Blanks containing no solid material were done in the same experimental conditions. For each assay, result reproducibility was checked (at least twice for each assay). The presence of [DMPO,HO] and [DMPO,CO2] radicals was detected by EPR spectroscopy (ESP300E, Brucker, Rheinstetten, Germany). The conditions to obtain the signal of these radical adducts were as follows: central field, 3390 G; scan range, 100 G; microwave power, 10 mW; frequency, 9.65 GHz (X band); and time constant, 82 ms. Production of these radicals is based on the measurement of EPR signal intensity (in arbitrary units, a.u.) and are given as the mean of the adduct signal after the two incubation periods, which the blank was subtracted from. Linolenic acid peroxidation. Linolenic acid, polyunsaturated fatty acid, has been used as a model molecule to study peroxidation in the presence of solid particles in an aqueous buffered medium containing H2O2. The peroxidation mechanism is very complex and implies the presence of ROS species which is revealed by the detection of some degradation products from this reaction [for example malonaldehyde (MDA), total monoaldehydes, etc.] (Halliwell and Gutteridge, 1986; Chouchane et al., 2000). MDA, known for its toxicity, is considered to be one of the main indices of peroxidation (Fournier et al., 1995). The procedure for the detection of MDA was carried out from solids suspensions in aqueous and aerated medium, according to the same experimental protocol previously detailed (Chouchane et al., 2000). The peroxidation test was performed as follows: in a reactor kept at constant temperature (37°C) and protected from external light, the sample (45 mg) was added to an aqueous phosphate-buffered (0.25 mM, pH 7.4) medium containing 0.15% (v) H2O2 solution and 1 mM purified linolenic acid or 9,12,15-octadécatrienoic acid (99% pure, Sigma, d d In vitro SHE transformation assay France). The suspension was stirred for 18 h. After this incubation period, 0.2%/w of butylated hydroxytoluene (99.5% pure, Sigma, France) in ethanol was added to the suspension to stop the oxidation reaction, then a solution containing 15% (w/v) of trichloroacetic acid (99.5% pure, Sigma, France) and 0.375% (w/v) of 2-thiobarbituric acid (TBA; 98% pure, Sigma, France) in hydrochloric acid (0.25 M). The mixture was heated to 100°C then cooled in an ice bath. The chromogen formed, TBA–MDA–TBA (pink color) (Marcuse and Johansson, 1973), was extracted by 1-butanol (99.5% pure, Merck, France) after centrifugation (8000 r.p.m.). The organic phase was then analyzed by UV/vis spectroscopy (V-550, Jasco, France). The absorbance was measured at 534 nm for TBA– MDA–TBA against 1-butanol as the reference. Blanks were measured in the absence of solid material under the same experimental conditions. For each assay, the reproducibility of the results was checked (at least twice for each incubation time). The results, from which the blank has been subtracted, are presented in the form of absorbance per milliliter of butanol phase as a function of the samples. The samples were not submitted to any preliminary sterilization. Cell cultures SHE cell cultures were established from individual 13-day gestation fetuses (inbred colony, INRS, Vandoeuvre les Nancy, France). The culture medium was Dulbecco’s modified Eagle’s medium (Invitrogen, Cergy Pontoise, France), pH 7 supplemented with 20% pre-selected fetal calf serum (Dutscher, Brumath, France) and 2 mM L-glutamine (Invitrogen, France) with antibiotics (50 units ml1 Penicillin, 50 lg ml1 Streptomycin; Invitrogen, France). The cells were incubated at 37°C, 10% CO2. Cryopreserved primary cultures were selected for cell growth, CE, and spontaneous and induced morphological transformation. Primary and secondary cultures from a batch yielding results consistent with historical range were used in the study. Cell proliferation assay. Cells (30 000 cells ml1) were cultured for 24 h at 37°C, 10% CO2 in culture medium. The cell cultures were then treated with culture medium (control) or carbon suspensions in final concentrations ranging between 0.045 and 28.58 lg cm2 for up to 3 days. On the day of treatment and at 72 h post treatment, the cells were removed by trypsination and counted (Coulter Z1, Beckman Coulter, Villepinte, France). Cell viability was determined by the trypan blue exclusion method. At least 535 four concentrations of carbon samples were analyzed and triplicate cell cultures were used for each treatment concentration and time. The concentration that reduced cell proliferation to 50% of control, inhibitory concentration 50 (IC50), was calculated from cell proliferation curves obtained from four to six individual experiments. The mean number of cells – SEM for each treatment concentration and time was calculated and compared to that of the control using the Student’s t-test. CE and transformation assay. The assay was performed as described previously (Elias et al., 1989; Elias et al., 2000). X-irradiated SHE feeder cells were seeded at 3 104 cells ml1 in 60 mm dishes. After 24 h of incubation (37°C, 10% CO2), 600 SHE target cells per dish were seeded onto the feeder cells. The cells were incubated for 24 h at 37°C, 10% CO2 and then exposed to at least four sample concentrations ranging from 4.75 to 28.5 lg cm2. The control cells received culture medium alone. After 7 days of incubation at 37°C, 10% CO2, the dishes were washed (Hanks’ phosphate-buffered saline, Invitrogen) and the colonies were fixed (absolute methanol) and stained (10% Giemsa). The colonies were counted and examined for morphological transformation in a stereomicroscope (Wild, Germany). Ten dishes of cell cultures were used per treatment concentration and control. The following were scored for each treatment concentration and control of an individual assay: (i) total colony number; (ii) CE 5 (total colony number/total target cell number seeded) 100; (iii) relative CE 5 (CE of treated cells/CE of the control) 100; (iv) cytotoxicity 5 100 relative CE; (v) number of morphologically transformed colonies; and (vi) transformation frequency (TF) 5 (the number of transformed colonies/total number of colonies) 100. The treatment concentration that induced a 50% reduction in relative CE, the lethal concentration 50 (LC 50), was calculated from the relative CE curve. The total number of colonies analyzed was between 400 and 10 000 per treatment concentration. The mean CE – SEM of the control cultures was 23.98 – 2.0% (n 5 16). Only five spontaneous transformed colonies were recorded in 16 experiments. For each treatment concentration, the data reported the pooled results of three to eight individual assays. The TF was compared to control using the Khi2 test. RESULTS Physicochemical characterization of the samples All the characteristics of the samples used in this study are presented in Table 1 and Table 2. 536 C. Darne et al. Table 2. Size of fibers and particles in the samples Sample DE (amorphous silica) Particle GMD (lm) 1.65 GSD Fibers (% in number) (L/D 3) GMD (lm) GSD Fiber geometric mean length (lm) — GSD 1.38 — — — Chrysotile—C19 — — 96.20 0.13 1.78 Graphite (49659-6) 10.46 1.70 — — — — Graphite (28286-3) 9.43 1.68 — — — — — Al2O3 (corundum) 0.30 2.43 — — — — — E1 E2 1.53 3.93 2.43 1.86 4.3 25 1.48 1.94 4.5 2.03 4.86 10.56 4.44 2.29 E3 2.91 1.88 10.2 1.45 1.74 7.69 1.70 E4 3.79 2.13 8.4 2.21 3.14 8.27 3.12 E5 2.19 2.53 5.8 2.96 3.68 17.25 5.44 E6 2.40 1.76 4.6 1.01 1.85 3.53 1.81 E7 1.08 2.88 4 0.40 2.13 1.44 2.08 E8 1.16 2.34 17.6 0.66 2.11 2.41 2.16 E9 E10a 2.47 40.0 2.06 3.90 8.5 26.1 1.03 9.36b 2.12 2.22 4.00 78.58 2.30 2.34 E11 5.19 1.86 5.8 3.82 2.11 18.59 4.09 1.00 — 2.16 — a ‘Particles’ and ‘fibers’ found in this sample are fibers bundle fragments and fiber bundles. Fiber GMD for fiber bundles. The GMD of fibers constituting the bundles is 7.37 lm with a GSD at 1.15. b The asbestos sample mainly contained small fibers [geometric mean diameter (GMD) 0.13 lm and geometric mean length 1 lm]. The amorphous silica particles (DE) had a GMD of 1.65 lm [geometric standard deviation (GSD) of 1.38]. The GMD of the two commercial graphites (G49659-6 and G28286-3) used as other sources of carbon particles were 10.46 lm (GSD 1.70) and 9.43 lm (GSD 1.68), respectively. The corundum aluminum oxide was 0.3 lm in GMD (GSD 2.43). The majority of carbon samples (E1 to E11) contains fibers. Their percentage in number in the samples vary from 4 to 26.1%, if we consider that a fiber is defined as having a L (length)/D (diameter) ratio 3. For E1 to E9, the GMD of particles ranged between 1.08 lm (E7) to 3.93 lm (E2); the GMD of fibers ranged from 0.4 lm (E7) to 2.96 lm (E5) (GSD 2.13 and 3.68, respectively) with a geometric mean length ranged from 1.44 lm (GSD 2.08) for E7 to 17.25 lm (GSD 5.44) for E5. Grinding samples E1 to E9, with corundum, has conducted to their contamination with aluminum oxide (corundum form). The percentage of aluminum oxide ranged from 1.1 to 47.9 of sample mass, as shown in Table 1. E10, sampled during machining of a final carbon piece, was heterogenous, mainly constituted of fibers bundles and part of fibers bundle. There was a bimodal distribution for the particle fraction (71% of particles between 8 and 36 lm and 29% .50 lm and up to 500 lm). The overall particle GMD was 39.99 lm (with a GSD at 3.9). The GMD of fiber bundles was 9.36 lm (GSD 2.22) with a GMD for fibers constituting bundles at 7.37 lm and a GSD at 1.15. E11 was homogenous with a mean diameter of 5.19 lm (GSD 1.86) for particles and a fibers GMD of 3.82 lm (GSD 2.11) and a geometric mean length of 18.59 (GSD 4.09). Sample E11 contained 0.3% of iron. Release of ROS species from fibers/particles surface Fig. 1 reveals that carbon samples G49659-6, G28286-3, E2 to E9, and E11 are completely inactive, contrary to chrysotile. For samples E1 and E10, a weak production of electrophilic ROS can be noted but remains negligible compared to chrysotile. Results from the linolenic acid peroxidation, in the presence of hydrogen peroxide in aqueous buffered medium, after 18 h of sample incubation, are illustrated in Fig. 2. As shown, all the carbon samples are inactive in the MDA production. The quantity of MDA formed in the presence of alumina is very low compared to the activity of chrysotile. From all these data (Figs 1 and 2), carbon and alumina samples can be considered inactive in the production of ROS (Table 1). In vitro SHE transformation assay Cell proliferation Controls. As shown in Fig. 3, chrysotile and amorphous silica DE induced a concentration-dependent decrease in cell proliferation. The cytotoxicity of chrysotile was higher than that of DE with an IC50 537 (inhibition concentration giving a 50% decrease in cells) of 1.63 lg cm2 versus 6.8 lg cm2 after 72 h of treatment. Effect of aluminum oxide on cell proliferation. Because samples E1 to E9 contained aluminum oxide Fig. 1. Formation of the radicals, HO and CO2, from materials in the presence of H2O2 (0.15%/v) in phosphate-buffered medium (0.5 M). Each bar represents the average error from two independent measurements. Fig. 2. Formation of MDA from materials in the presence of H2O2 (0.15%/v) in phosphate-buffered medium (0.5 M) after 18 h of incubation. Each bar represents the average error from two independent measurements. 538 C. Darne et al. Fig. 3. Cell proliferation: controls. Percentage of SHE cells (–SEM) after 72 h of treatment with silica DE, chrysotile C19, Al2O3, Graphite G49659-6, and G28286-3. Sample concentrations are expressed as microgram per square centimeter of cell culture surface. Asterisk indicates statistically significant (P , 0.05) decrease in cell number compared to control. (corundum form), we looked at its possible interference with other particles on cell proliferation. Alone, as shown in Fig. 3, corundum aluminum oxide induces a decrease in cell proliferation after exposure for 72 h (69% of control) at the highest concentration tested, but there is no clear concentration-dependent growth inhibition. Aluminum oxide did not change the effect of chrysotile on cell proliferation, as shown in Fig. 4, even at the highest concentration. Therefore, it can be assumed that corundum aluminum oxide did not modify the effect of the other particles in the cell proliferation assay. Carbon particle samples We used two commercial samples of graphite (named Graphite 28286 and Graphite 49659) as another source of carbon. As shown in Fig. 3, the smallest graphite (G28286-3) was the most cytotoxic, with a decrease of 44% of cell growth at 72 h. (versus 13.5%), but the IC50 was not reached even at the highest dose. For carbon samples E1 to E11 (Figs 5 and 6), none of the concentration tested allowed the IC50 to be reached, even the highest (28.58 lg cm2). On this basis, the inhibitory potency of the samples at 28.58 lg cm2 ranked in the following order: E2 (49% inhibition) . E9 (42%) . E7 (39%) . E11 (38.5%) . E8 (33%) . E6 (31%) . E4 (27%) . E3 (21%) . E1, E5 (16%) . E10. No relationship could be established between cell proliferation and fiber percentage or with fiber/particle size. Likewise, there was no obvious relationship with ROS generation (E1 and E10, which were weakly positive in the ROS generation assay, showed a low cell proliferation inhibition potential). CE and TF of SHE cells (Table 3 and 4) Controls. The positive control, chrysotile, induced a concentration-dependent increase in cell lethality from 0.95 lg cm2. The first transformed colonies were observed at 0.38 lg cm2 and the cell TF increased with the increasing concentration. As previously shown (Elias et al., 2006), the amorphous silica DE was not able to induce significant cell transformation. Effect of aluminum oxide on cell transformation. Corundum aluminum oxide was used at concentrations of 4.75, 9.5, 19, and 28.5 lg cm2. As shown in Table 3, aluminum oxide induced no cell lethality and cell transformation, even at the highest concentration. We also examined the possibility of interference between corundum aluminum oxide and the other particles in relation to their cell transformation potential. To this end, chrysotile (0.95 and 1.9 lg cm2) was mixed with increasing concentrations (0.095, 0.238, 0.476 lg cm2 and 0.19, 0.476, 0.95 lg cm2, respectively) of corundum aluminum oxide (equivalent of 1, 25, or 50% of chrysotile mass). Despite the presence of 1, 25, or 50% aluminum oxide, there was no modification of the relative CE or the percentage of transformed cells. As shown for cell proliferation, there was no influence of corundum aluminum oxide on cell transformation. Therefore, it can be assumed that corundum aluminum oxide did not modify the effect of the other particles in the cell transformation assay. Effect of carbon samples on cell transformation (Tables 3 and 4). The cytotoxicity of samples after 7 days of treatment was fairly well correlated with In vitro SHE transformation assay 539 Fig. 4. Cell proliferation: Effect of Al2O3 on chrysotile C19. Percentage of mean number of treated cells with respect to the mean number of control cells (100%) after 72 h of treatment with chrysotile C19 and Al2O3. Sample concentrations are expressed as microgram per square centimeter of cell culture surface. Asterisk indicates statistically significant (P , 0.05) decrease in cell number compared to control. Fig. 5. Cell proliferation: Carbon samples. Percentage of mean number of treated cells with respect to the mean number of control cells (100%) after 72 h of treatment with carbon particles E1, E2, E3, E4, E5, and E6. Sample concentrations are expressed as microgram per square centimeter of cell culture surface. Asterisk indicates statistically significant (P , 0.05) decrease in cell number compared to control. the inhibition of cell proliferation after 3 days. On the basis of a concentration of 28.5 lg cm2, the cytotoxicity of the samples ranked in the following order: E11 (60.81% of cell lethality) . E9 (48.5%) . E8 (40.8%) . E7 (34.7%) . E6 (32.9%) . E2 (9.6%) . E3, 5, 10, 4, 1 (no lethality). None of the tested samples led to a significant cell transformation, except for four transformed colonies found with commercial graphite G28296 in only one of the three experiments. DISCUSSION Carbon fiber composite materials are used in a variety of industrial applications, and machining processes often aerosolize these materials in workplaces. Worker exposure can occur not only during the manufacturing of composite structures involving carbon fibers and during the repair of such structures but also at the different stages of the carbon fiber process and more precisely during machinery servicing 540 C. Darne et al. Fig. 6. Cell proliferation. Percentage of mean number of treated cells with respect to the mean number of control cells (100%) after 72 h of treatment with carbon particles E7, E8, E9, E10, and E11. Sample concentrations are expressed as microgram per square centimeter of cell culture surface. Asterisk indicates statistically significant (P , 0.05) decrease in cell number compared to control. and oven cleaning. Only three epidemiological studies have been conducted on carbon fibers. In these studies, analyzing the results was difficult: exposed worker number was low or the exposures were complex with several chemicals involved. Despite the fact that the exposure was not very well characterized, the only health effects observed was some dermal irritation (Jones et al., 1982; Mathias, 1987; Eedy, 1996). The data available for PAN-based carbon fibers/ particles, coming from experimental studies, have shown no significant adverse effects. But these in vivo studies remain few and far between; the main body of work was done with often non-respirable carbon fibers and not always well characterized (for review: Thomson, 1989; Warheit et al., 2001). In order to evaluate the toxicity of carbon dust possibly released into the work atmosphere during the manufacturing process, 11 samples of carbon fibers/particles were taken at each step of the process. The first nine samples were ground. The remaining two samples were used as collected. We investigated the cytotoxicity and carcinogenic potential of these different samples of carbon fibers/ particles using in vitro short-term assays. In vivo, fiber or particle toxicity can often be related to their physical–chemical properties, including diameter, length, morphology, chemical composition, and ROS production capacity. The role of ROS in the inflammatory and fibrogenic activity of particles is well established (Fubini, 1997; Jaurand, 1997; Fubini and Hubbard, 2003). The role of ROS in the induction of cell transformation in vitro by quartz, cristobalite, and diatomite earth samples (Elias et al., 2000; Fubini et al., 2001; Elias et al., 2002) has also been shown in some of our previous studies. A linear correlation was found between the amount of OH released by particles and TF in SHE cells (Fubini et al., 2001). Here, none of the carbon samples led to an inhibitory effect of 50% of proliferation, even at the highest concentration tested. The results did not permit to establish a relationship between particle size, percentage of fiber or ROS production capacity, and the biological effects. Compared to asbestos chrysotile or amorphous silica DE, carbon samples showed no significant effect on cell proliferation or on high cytotoxicity (only one led to a loss of 50% of cell colonies as evaluated by the cell transformation assay (E11, LC50: 23.56 lg cm2)). Chrysotile was the only sample that induced transformed colonies with a dose–response relationship, and it was the only sample with a ROS generation capacity. All the carbon samples were negative. Based on the DE data, and to a lesser extent to carbon samples data, the cytotoxic and transforming potencies of the samples examined seem to be unrelated, suggesting different mechanisms triggered by different surface properties in the two effects elicited. This was also the case for other compounds, as previously reported (Elias et al., 2000; Elias et al., 2006). Cytotoxicity might not be, or not only, related to the generation of free radicals but to other physicochemical features such In vitro SHE transformation assay 541 Table 3. Morphological transformation into SHE cells following 7 days treatment with references Sample Dose (lg cm2) Morphological TF (%) Number of transformed colonies Total number of colonies Relative plating efficiency (%) Culture medium C19 0.19 0.043 0.066 5 2 11 512 3028 100 105 C19 0.38 0.128* 4 3120 108 C19 0.95 0.396* 8 2018 C19 1.9 0.646* 43 6652 46* C19 3.8 0.826* 9 1089 38* 40* C19 0.95 lg cm2 Al2O3 0.095 0.276* 4 1447 100a 2 Al2O3 0.238 0.452* 7 1548 107a 2 C19 0.95 lg cm C19 1.9 lg cm2 Al2O3 0.476 Al2O3 0.19 0.429* 0.836* 6 7 1400 837 97a 84b C19 1.9 lg cm2 Al2O3 0.476 0.569* 5 878 88b 2 Al2O3 0.952 0.719* 7 974 97b C19 0.95 lg cm C19 1.9 lg cm Al2O3 4.75 0.000 0 743 Al2O3 9.5 0.000 0 709 99 0.000 0 748 104 Al2O3 19 Al2O3 28.5 DE DE 4.75 9.5 103 0.000 0 738 103 0.000 0.000 0 0 856 926 119 129 DE 19 0.393* 2 509 71 DE 28.5 0.000 0 366 51* G49659-6 3.8 0.000 0 1469 102 G49659-6 7.6 0.039 1 2540 118 G49659-6 15.2 0.043 1 2302 110 G49659-6 30.4 0.044 1 2290 106 G28286-3 G28286-3 3.8 7.6 0.000 0.170* 0 4 1445 2352 100 109 G28286-3 15.2 0.000 0 2294 106 G28286-3 30.4 0.000 0 1752 81 a 2 Percentage calculated in comparison with C19 0.95 lg cm . Percentage calculated in comparison with C19 1.9 lg cm2. *Statistically significant (P , 0.05) compared to control (culture medium). b as micromorphology, surface charges, and hydrophilicity (Fubini, 1998; Fubini et al., 1999). Two other ‘carbon’ samples were collected on the floor in a workshop where secondhand pieces are reconditioned. These samples were not representative of the carbon samples due to their complex composition [carbon ,55%; lots of metal (3–15% iron, 0.3% Zn, 0.2% Pb, etc.), and probably organic compounds] and were not included in this article. Nevertheless, it is interesting to point out that these samples were found to be able to induce transformed colonies with no cell proliferation inhibition. When analyzed by EPR, these samples were also able to induce ROS production (probably because of the metallic compounds), suggesting a relationship be- tween cell transformation potency and the capacity to generate ROS, as it has been shown for chrysotile and silica (present data; Elias et al., 2006). The results obtained with these samples, compared to those coming from pure carbon particles (reference graphites, E10, E11), and also to a lesser extent with the others samples, led to our considering that that the induction of transformed colonies did not come from carbon fibers/particles. In summary, in our conditions, the carbon fiber/ particle samples tested showed no carcinogenic potential, as evaluated by the SHE cell transformation assay and had low cytotoxicity and little effect on cell proliferation compared to chrysotile asbestos fibers. Our results were close to some others 542 C. Darne et al. Table 4. Morphological transformation into SHE cells following 7 days treatment with carbon samples Sample Culture medium E1 E1 Dose (lg/cm2) 4.75 9.5 Morphological TF (%) Number of transformed colonies Total number of colonies Relative plating efficiency (%) 0.043 0.000 5 0 11512 2635 100 122 0.038 1 2606 121 E1 19 0.042 1 2367 110 E1 28.5 0.044 1 2260 105 E2 4.75 0.041 1 2447 113 E2 9.5 0.000 0 2354 109 E2 19 0.000 0 2225 103 E2 E3 28.5 4.75 0.000 0.040 0 1 1951 2531 90 117 E3 0.040 1 2478 115 E3 19 9.5 0.043 1 2342 109 E3 28.5 0.046 1 2175 101 E4 4.75 0.041 1 2463 114 E4 9.5 0.000 0 2471 114 E4 19 0.000 0 2505 116 E4 E5 28.5 4.75 0.000 0.000 0 0 2255 2550 104 118 E5 0.040 1 2508 116 E5 19 9.5 0.042 1 2383 110 E5 28.5 0.046 1 2195 102 E6 4.75 0.048 1 2075 96 E6 9.5 0.000 0 1950 90 E6 19 0.054 1 1868 87 E6 E7 28.5 4.75 0.000 0.051 0 1 1449 1965 67* 91 E7 0.051 1 1976 92 E7 19 9.5 0.000 0 1752 81 E7 28.5 0.000 0 1410 65* E8 4.75 0.000 0 2089 97 E8 9.5 0.000 0 1848 86 E8 19 0.000 0 1705 79* E8 E9 28.5 4.75 0.000 0.000 0 0 1277 2010 59* 93 E9 0.000 0 1823 84 E9 19 0.000 0 1539 71* E9 28.5 E10 E10 9.5 0.000 0 1111 4.75 0.000 0 2331 108 51* 9.5 100 0.047 1 2150 E10 19 0.047 1 2141 99 E10 E11 28.5 4.75 0.046 0.000 1 0 2197 2051 102 95 9.5 E11 0.000 0 1769 82 E11 19 0.000 0 1295 60* E11 28.5 0.000 0 846 39* *Statistically significant (P , 0.05) compared to control (culture medium). In vitro SHE transformation assay (Thomson, 1989) reporting that PAN-based carbon fibers were negative in the chromatid exchange assay (sister chromatin exchange assay), the unscheduled DNA synthesis assay (UDS), and also in the Ames test. It should also be noted that the results are different with pitch-based carbon fibers (SCE positive and UDS positive). The results differ also from smaller materials such as carbon blacks or carbon nanotubes. Indeed, IARC (1996, 2006) has classified carbon blacks in the Group 2B. Their evaluation was based on results of animals’ studies, with ultrafine materials or nanomaterials, showing an increase in lung tumor after treatment, results coming from in vitro studies being much debated since Ames, thimidine kinase, and SCE assays were negative while hypoxanthine-phosphoribosyl transferase and micronucleus assays were positive for ultrafine carbon black. In vitro evaluation of carbon nanotubes gives also different results (compared to what we obtained with our carbon dust): they are mostly cytotoxic and they could conduct to alteration of the DNA (positive for micronucleus and comet assays) (Muller et al., 2008; Lindberg et al., 2009). In vivo, they have shown to be able to produce an inflammatory response associated with granuloma and fibrosis after intratracheal instillation (Muller et al., 2005). But it should be mentioned that overall conclusion is not that simple, the carbon nanotubes family is quite large and results are sometime conflicting (Shvedova et al., 2009). Another carbon materials are fullerenes and they seem to be non-cytotoxic and they don’t induce mutations (Gharbi et al., 2005; Jia et al., 2005; Mori et al., 2006). 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