TOOLING NEWS E-122
P M K N S H
Radius Mill for Exotic Alloys
„Wave Radius Mill“ RSX Series
Wave Radius Mill
RSX Series
Features
The Wave Radius Mill RSX Series is developed
for exotic alloys as well as for stainless steel machining.
In combination with the new ACM-grades a high
tool life can be achieved.
E-class tolerance inserts guarantee good run-out.
Characteristics
Smooth cutting action and low vibration machining provided based on the high rake angle design and
high rigidity body.
High reliability achieved with ACM100 / ACM200 / ACM300 adopted for exotic alloy machining.
Insert positioning mechanism ensures accurate and secure location.
Series
Image
Series
Shank Type
Standard
Fine Pitch
Shell Type
Standard
Fine Pitch
Modular Type
Standard
Fine Pitch
Insert
Size
10
12
10
12
10
12
16
10
12
16
10
12
10
12
Cat. No.
RSX 10000 ES
RSX 12000 ES
RSXF 10000 ES
RSXF 12000 ES
RSX 10000 RS
RSX 12000 RS
RSX 16000 RS
RSXF 10000 RS
RSXF 12000 RS
RSXF 16000 RS
RSX 10000 M
RSX 12000 M
RSXF 10000 M
RSXF 12000 M
Ø25
Ø32
l
l
l
l
l
l
l
l
l
l
l
l
External Diameter (mm)
Ø52
Ø63
Ø66
Ø80
Ø40
Ø50
l
l
l
l
l
l
l
l
l
l
l
l
Ø100
Ø125
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Ø160
q
l
l
l Euro stock
q Delivery on request
Cutting Performance
Tool Life Comparison (Fracture Resistance)
Cutting Resistance Comparison
Principal Force
Feed Force
Back Force
RSX
3.000
Cutting Resistance (N)
Competitor A
Competitor B
0
1
2
3
Cutting Distance (m)
4
5
Vibration Amplitute
Cutting Vibration Comparison
2.500
2.000
1.500
1.000
500
0
RSX
Competitor A
Competitor B
2
RSX
Competitor A Competitor B
Work Material: X5CrNiS1810
Tool:
Ø50
Cutting Data: vc = 200m/min, ft = 0,5mm/t,
ap = 2,0mm,
ae= 10,0mm,
Wet
Wave Radius Mill
RSX Series
Low Cutting Resistance, Less Vibration
High Operability
Low cutting resistance and low vibration machining have
been achieved with super high rake angle design + high
rigidity body.
High rake angle design
Ease of corner control has been achieved with the adoption
of a unique positioning mechanism that is highly precise
and highly operable.
Contact area
A significant increase in back metal thickness
Locator
Stable and Long Tool Life
A long life ensured with the adoption of the ACM
series and significant improvements have been
made in processing exotic alloy and stainless
steel machining.
Wear Resistance
P
M
Fracture Resistance
ACM100
P
P
S
P
C
C
ACM300
Coating Type:
Super ZX Coat
40
ZX Coat
30
C CVD
P
PVD
The product series with a coating
film hardness approximately 40%
higher and an oxidation onset
temperature 200°C higher than
conventional products.
Enables machining at least 1,5
times faster and more efficiently
than conventional products.
A product life at least twice as long
as that of conventional products
achieved under the same machining conditions.
Laminating
cycle to
~10nm
TiCN
TiAlN
TiN
600 800
ACM100
Exotic
Alloy
50
20
New Super ZX Coat
New Super ZX Coat
10nm
1000 1.200
Cross Section
of Coating
Starting Temperature for Oxidation (°C)
ACM300
ACM200
ACM100/ACM300
60
C
ACM200
Stainless
Steel
P
TiCN Coating Hardness (GPa)
Work
Material
Insert size of 12 and 16mm uses a maximum of 8 corners
and an insert size of 10mm uses a maximum of 4 corners.
R-shaped pocket
Coating Hardness (GPa)
Highly durable body
Super FF Coat
ACM200
Super FF Coat
50
40
30
20
Coating hardness
30% increase.
Coating surface
roughness
50% reduction.
Al2O3
TiCN
Conventional Coating
0,05 0,10 0,15 0,20
Substrate
TiCN Surface Roughness Ra (µm)
Cross Section
of Coating
Smooth coating surface provides
excellent adhesion and chipping
resistance.
Improved coating adhesion strength.
Harder than conventional coatings with hugh improvements in
wear resistance.
High speed, high effiency machining of more than 1,5 times than
of conventional grades possible.
Achieving more than double the
tool life of conventional grades under the same cutting conditions.
Various Machining Use
Various types of processing, such as mould engraving, slant milling and helical processing.
Helical Milling
Helical Milling
Ramping
Use at α° or lower
ø
Recommended Values for Helical and Ramping
Helical
Insert Cat. No.
RDET10...
≤ Work Diameter
ø
Center uncut portion cannot
be removed by traverse cutting with the same cutter.
RDET12...
≥ Work Diameter
ø
Center uncut portion can be
removed by traverse cutting
with the same cutter.
RDET16...
3
Taper
Work Diameter
Cutter
ØDc
Min.
25
32
40
50
52
32
40
50
52
63
66
80
100
63
80
100
125
33,0
46,0
62,0
82,0
86,0
41,5
57,5
77,5
81,5
103,5
109,5
137,5
177,5
96,0
130,0
170,0
220,0
Optimal Ø Max.
40
54
70
90
94
52
68
88
92
114
120
148
188
110
144
184
234
49
63
79
99
103
63
79
99
103
125
131
159
199
125
159
199
249
Ramping
Angle
α°(max)
10°30‘
6°45‘
4°30‘
3°15‘
3°10‘
12°30‘
8°00‘
5°30‘
5°15‘
4°00‘
3°45‘
2°50‘
2°10‘
6°00‘
4°10‘
3°00‘
2°20‘
Wave Radius Mill
RSX(F)10000RS/12000RS/16000RS
Milling of exotic alloys and stainless steel
Ød1
(10000RS)
Ød1
Fig. 2
Ød2
6mm
8mm
(12000RS)
Fig. 3
Ød2
Ød1
PCD 66,7
Ød2
a
a
b
4-Ø14
Ød4
Ød3
ØD
H
H
H
l1
l1
b
a
(16000RS)
b
Fig. 1
5mm
l1
Body – Dimensions
Rake Radial -5°
Angle Axial 10°
Ød3
Ød3
ØD
ØD
Body (RSX10000RS, Standard)
Cat. No.
Stock
RSX 10040RS
10050RS
10052RS
l
l
l
ØD
Ød1
40
50
52
34
40
40
H
Ød2
l1
18
20
20
Ød3
Ød4
40
40
40
Dimensions (mm)
a
b
16
8,4
5,6
22
10,4
6,3
22
10,4
6,3
14
18
18
40
40
40
16
22
22
8,4
10,4
10,4
5,6
6,3
6,3
18
20
20
40
40
40
40
50
50
50
16
22
22
22
27
27
32
8,4
10,4
10,4
10,4
12,4
12,4
14,4
5,6
6,3
6,3
6,3
7,0
7,0
8,5
40
40
40
40
50
50
50
16
22
22
22
27
27
32
8,4
10,4
10,4
10,4
12,4
12,4
14,4
40
50
50
63
22
27
32
40
40
50
50
63
63
22
27
32
40
40
9
11
11
No. of
teeth
4
5
5
Weight
(kg)
0,2
0,3
0,4
14
18
18
9
11
11
5
6
6
0,2
0,3
0,3
1
1
1
18
20
20
20
25
25
32
13,5
18
18
18
20
20
46
9
11
11
11
14
14
-
3
4
4
5
6
6
6
0,2
0,3
0,3
0,4
0,7
1,0
1,4
1
1
1
1
1
1
2
5,6
6,3
6,3
6,3
7,0
7,0
8,5
18
20
20
20
25
25
32
13,5
18
18
18
20
20
46
9
11
11
11
14
14
-
4
5
5
6
7
7
10
0,2
0,3
0,3
0,4
0,7
0,9
1,3
1
1
1
1
1
1
2
10,4
12,4
14,4
16,4
6,3
7,0
8,5
9,5
20
25
32
29
18
20
46
52
11
14
29
4
5
6
6
0,5
0,9
1,3
2,6
1
1
2
1
10,4
12,4
14,4
16,4
16,4
6,3
7,0
8,5
9,5
9,5
20
25
32
29
29
18
20
46
52
88
11
14
29
-
5
6
7
8
10
0,4
0,8
1,3
2,5
4,8
1
1
2
1
3
Fig.
1
1
1
Body (RSXF10000RS, Fine Pitch
RSXF 10040RS
10050RS
10052RS
40
50
52
l
l
l
34
40
40
Body (RSX12000RS, Standard)
RSX 12040RS
12050RS
12052RS
12063RS
12066RS
12080RS
12100RS
40
50
52
63
66
80
100
l
l
l
l
l
l
l
32
40
40
40
55
55
70
Body (RSXF12000RS, Fine Pitch)
RSXF 12040RS
12050RS
12052RS
12063RS
12066RS
12080RS
12100RS
40
50
52
63
66
80
100
l
l
l
l
l
l
l
32
40
40
40
55
55
70
Body (RSX16000RS, Standard)
RSX 16063RS
16080RS
16100RS
16125RS
63
80
100
125
l
l
l
l
50
55
70
80
Body (RSXF16000RS, Fine Pitch)
RSXF 16063RS
16080RS
16100RS
16125RS
16160RS
63
80
100
125
160
l
l
l
l
q
50
55
70
80
130
l Euro stock
q Delivery on request
Cutter Identification
RSX
F
12
040
R
S
Cutter
Series
Fine Pitch
Type
Insert
Size
Cutter
Diameter
Cutting
Direction
Metric
4
Wave Radius Mill
RSX(F)10000ES/12000ES
Milling of exotic alloys and stainless steel
5mm
Rake Radial -5°~ -8°
Angle Axial
10°
6mm
(10000ES)
(12000ES)
ØD
Ødh7
Ød1
Body – Dimensions
l1
l2
L
Body (RSX10000ES, Standard)
Cat. No.
Stock
RSX 10025ES
10032ES


Dimensions (mm)
Ød Ød1
l1
l2
25 20,3 50 80
32 27,1 50 80
ØD
25
32
Body (RSX12000ES, Standard)
L
No. of Weight
teeth (kg)
L
No. of Weight
teeth (kg)
130
130
2
3
0,4
0,7
Body (RSX10000ES, Fine Pitch)
Cat. No.
Stock
RSXF10025ES
10032ES


Dimensions (mm)
Ød Ød1
l1
l2
25 20,3 50 80
32 27,1 50 80
ØD
25
32
Cat. No.
Stock
RSX 12032ES

ØD
32
Dimensions (mm)
Ød1
l1
l2
32 25,6 50 80
Ød
L
No. of Weight
teeth (kg)
L
No. of Weight
teeth (kg)
130
2
0,7
Body (RSX12000ES, Fine Pitch)
130
130
3
4
0,4
0,7
Cat. No.
Stock
RSXF12032ES

ØD
32
Dimensions (mm)
Ød1
l1
l2
32 25,6 50 80
Ød
130
3
0,7
l Euro stock
Inserts
Application
Grade
Ød±0,025
High Speed/Light Cut
General Purpose
ACM300
RDET 10T3M0EN G
10T3M0EN H
RDET 1204M0EN G
1204M0EN H
RDET 1606M0EN G
1606M0EN H
ACM200
Cat. No.
ACM100
Roughing
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Ød
(IC)
10
10
12
12
16
16
Applicable
Cutters
S
3,97
3,97
4,76
4,76
6,5
6,5
RSX(F)
RSX(F)
RSX(F)
RSX(F)
Cutting Edge Cross Section
10000RS
10000ES
12000RS
12000ES
G - Type
RSX(F) 16000RS
Spare Parts
Applicable
Cutters
RSX(F) 10000RS/ES
RSX(F) 12000RS/ES
RSX(F) 16000RS/ES
s±0,025
Ød±0,025
Dimens.
M0: IC is metric
H - Type
l Euro stock
Cutter Identification
Wrench
TRDR15IP
TRDR20IP
Screw
Recommended
Tightening
Torque (N·m)
BFTX03584IP
BFTX0409IP
BFTX0511IP
3,0
3,0
5,0
RSX
F
10
025
ES
Cutter
Series
Fine Pitch
Type
Insert
Size
Cutter
Diameter
Endmill
Type
Recommended Cutting Conditions
ISO
M
S
Work Material
Ferritic
Martensitic
Austenitic
Austenitic, ferritic
Precipitation hardening
Heat resistant alloy Ni based material
Pure Titanium
Titanium
α + β alloy system
Cr
Stain- Based
less
Steel Cr-Ni
Based
Min.-Optimum-Max.
Hardness
Cutting Speed
vc (m/min)
Feed Rate
ft (mm/t)
200HB
200-330HB
200HB
230-270HB
330HB
250-350HB
(Rm400)
(Rm1050)
150-180-200
80-120-180
150-180-200
80-120-180
60-100-160
20- 30- 40
60- 80-100
40- 50- 60
0,15-0,25-0,35
0,15-0,25-0,35
0,15-0,25-0,35
0,15-0,25-0,35
0,15-0,25-0,35
0,10-0,20-0,30
0,10-0,20-0,30
0,10-0,20-0,30
5
Grade
ACM300
ACM300
ACM300
ACM200
ACM200
ACM100
ACM200
Wave Radius Mill
RSX(F)10000M/12000M
Modular Tools
5mm
Rake Radial -5°~ -8°
Angle Axial
10°
W
(10000M)
6mm
(12000M)
Ød
ØD
M
l2
l1
l3
S
L
Body (RSX10000M, Standard)
Body (RSX12000M, Standard)
Cat. No.
Body (RSX10000M, Fine Pitch)
ØD Ød
Dimensions (mm)
No. of Weight
M L l1 l2 l3 W S Teeth (kg)
RSXF 12032M16Z3  32 17,0 M16 63 40 5 23 10 24 3 0,2
12040M16Z4  40 17,0 M16 63 40 5 23 10 24 4 0,3
Stock
Stock
ØD Ød
Body (RSX12000M, Fine Pitch)
Dimensions (mm)
No. of Weight
M L l1 l2 l3 W S Teeth (kg)
RSXF 10025M12Z3  25 12,5 M12 56 35 5 21 10 19 3 0,1
10032M16Z4  32 17,0 M16 63 40 5 23 10 24 4 0,2
Cat. No.
Stock
Dimensions (mm)
No. of Weight
M L l1 l2 l3 W S Teeth (kg)
RSX 12032M16Z2  32 17,0 M16 63 40 5 23 10 24 2 0,2
12040M16Z3  40 17,0 M16 63 40 5 23 10 24 3 0,3
Stock
Dimensions (mm)
No. of Weight
Cat. No.
ØD Ød M L l1 l2 l3 W S Teeth (kg)
RSX 10025M12Z2  25 12,5 M12 56 35 5 21 10 19 2 0,1
10032M16Z3  32 17,0 M16 63 40 5 23 10 24 3 0,2
Cat. No.
ØD Ød
l Euro stock
Inserts
Application
Grade
Ød±0,025
High Speed/Light Cut
General Purpose
ACM300
RDET 10T3M0EN G
10T3M0EN H
RDET 1204M0EN G
1204M0EN H
ACM200
Cat. No.
ACM100
Roughing
l
l
l
l
l
l
l
l
l
l
l
l
Dimens.
Ød
(IC)
10
10
12
12
S
3,97
3,97
4,76
4,76
Ød±0,025
Applicable
Cutters
Cutting Edge Cross Section
RSX(F)10000M
G - Type
RSX(F)12000M
Spare Parts
Wrench
Screw
TRDR15IP
BFTX03584IP
BFTX0409IP
Applicable
Cutters
RSX(F) 10000M
RSX(F) 12000M
s±0,025
Recommended
Tightening
Torque (N·m)
3,0
3,0
Cutter Identification
RSX
F
10
025
M12
Z3
Cutter
Series
Fine Pitch
Type
Insert
Size
Cutter
Diameter
Mounting
Screw Size
No. of
Teeth
6
H - Type
M0: IC is metric
l Euro stock
Wave Radius Mill
RSX Series
Special Arbors for Modular Tools
Ød
ØDh7
M
Carbide
Arbor
l1
l2
L
Steel
Arbor
Carbide Arbor
Cat. No.
Stock
MA 23M12L200C
MA 23M12L250C
MA 25M12L200C
MA 25M12L250C
MA 28M16L200C
MA 28M16L300C
MA 32M16L200C
MA 32M16L300C
l
l
l
l
l
l
l
l
Steel Arbor
M
M12
M12
M12
M12
M16
M16
M16
M16
Ød
12,5
12,5
12,5
12,5
17,0
17,0
17,0
17,0
Dimensions (mm)
ØD
L
l1
23 200 10
23 250 10
25 200 10
25 250 10
28 200 10
28 300 10
32 200 10
32 300 10
l2
LM
22
22
22
22
24
24
24
24
235
285
235
285
240
340
240
340
Cat. No.
Stock
MA 25M12L200S
MA 32M16L200S
l
l
Dimensions (mm)
ØD
L
l2
l1
M12 12,5 25 200 10
22
M16 17,0 32 200 10
24
M
Ød
LM
235
240
l Euro stock
Modular Tool System
(Modular tool head + arbor)
LM
Arbor Identification
MA
23
M12
L200
Cutter
Series
Shank
Diameter
Mounting
Screw Size
Arbor
Length
C
Material:
C: Carbide
S: Steel
Recommended Tightening Torque
Notes about tightening the head:
When attaching the cutter head to an arbor, follow the
recommended tightening torque (table left).
Confirm the mounting screw size for the head and the
arbor before assembly.
W
S
M12
Recommended
Tightening Torque (N·m)
80
10
19
M16
90
10
24
Screw
Size
Tool Dimensions
7
Wave Radius Mill
RSX Series
Application Example
RSX Type
Competitor
Body
RSXF12050RS
Cutter Ø50
Insert
RDET1204M0EN G
Ø12
Ø50
Ø50
Detail
Generator parts / X12CrNi25-21
Tool
Diameter (mm)
No. of Teeth
Grade
300
300
Feed (mm/t)
0,35
0,35
Coolant
Tool
Air Blow
Air Blow
Competitor
Body
RSX12050RS
Cutter Ø50
Insert
RDET1204M0EN G
Ø12
Ø50
Ø50
Diameter (mm)
Grade
Cutting Speed (m/min)
Feed (mm/t)
Cutting
Axial Cutting Depth (mm)
Conditions
Cutting Width (mm)
Coolant
(Germany)
SUMITOMO ELECTRIC Hartmetall GmbH
Siemensring 84, D - 47877 Willich
2,0
50,0
RSX Type
No. of Teeth
Results
2,0
50,0
Ensuring a life approximately 1,2 times longer than competitor‘s.
Detail
Generator parts / Inconel 718
5
(CVD)
Cutting Speed (m/min)
Cutting
Axial Cutting Depth (mm)
Conditions
Cutting Width (mm)
Results
5
ACM300 (PVD)
4
5
ACM200 (CVD)
(CVD)
70
50
0,45
0,15
1,5
1,5
50,0
50,0
Dry
Dry
Ensuring a life approximately 2 times longer than competitor‘s.
(UK and Ireland)
SUMITOMO ELECTRIC Hardmetal Ltd.
Summerleys Road, Princes Risborough
Buckinghamshire HP27 9PW, UK
Tel. +49(0)2154 4992-0, Fax +49(0)2154 41072
e-Mail: [email protected]
Internet: www.sumitomoTool.com
Tel. +44(0)1844 342081, Fax: +44(0)1844 342415
e-Mail: [email protected]
Internet: www.sumitomo-hardmetal.co.uk
Distributed by:
E-122-05/14-MD-LU
8