CMA Part 2 Financial Decision Making SU 4 - Managing Current Assets and SU 4.1 – Working Capital Concept The basic components of an organization’s working capital are cash, marketable securities, accounts receivable, and inventory. Working capital finance concerns the optimal level, mix, and use of current assets and the means used to acquire them, notably current liabilities. SU 4.1 – Working Capital The objective is to minimize the cost of maintaining liquidity while minimizing the risk of insolvency. In this section we will be looking at working capital and the management of each of these components. SU- 6.1 – Working Capital What is working capital and types of capital policies? 1. What all is included in working capital? Working capital (or current capital) generally refers to the funds a company holds in current (short-term) asset accounts, and includes cash, marketable securities, receivables, and inventories. SU 4.1 – Working Capital 2. What is “Net” working capital? Net working capital provides a measure of immediate liquidity and indicates how much cash a firm has available to sustain and build its business, and refers specifically (from an accounting perspective ) to the difference between a firm’s current assets and its current liabilities. Depending on a firm’s level of current liabilities, the number may be positive or negative. SU 4.1 – Working Capital Working Capital policies include: 1. Conservative = minimize risk = Higher current ratio & acid test ratio A conservative working capital management policy focuses on low-risk, low return working capital investment and financing. A conservative policy places a greater proportion of capital in liquid assets but at the sacrifice of some profitability. Conservative policy uses higher-cost capital but postpones the principal repayment of debt or avoids it entirely by using equity. With a conservative policy, current assets will be much greater than current liabilities. So if you did not “conserve” current assets what would you do with them? SU 4.1 – Working Capital 2. Aggressive = more (max) risk = Lower current ratio & acid test ratio An aggressive working capital management policy focuses on high profitability potential, despite the cost of high risk and low liquidity. Aggressive asset management results in capital being minimized in current assets versus long-term investments. Aggressive financing policies include higher levels of lower-cost short-term debt and less long-term capital investments. Although this lowers capital costs, it increases the risk of shortterm liquidity problems. With an aggressive policy, current assets will be less than current liabilities. You ultimately accept a higher risk of short-term cash-flow problems SU 4.1 – Working Capital 3. Moderate = average risk = A moderate (or matching) working capital management policy uses risk and return and financing strategies that match the maturity of the assets with the maturity of the financing. The hedging approach to financing involves matching maturities of debt with specific financing needs. A moderate policy seeks a balance between current assets and current liabilities. SU 4.1 – Working Capital • What is the optimal level of working capital? – Varies with industry! – Contrast a grocery chain which has to rotate its inventory and probably has no receivables versus a manufacturer – Consequently ratios are only meaningful in terms of norms and trends and relative its competitors or the industry it which it operates SU 4.1 – Working Capital • Permanent and Temporary Working Capital – Def. – The minimum level of current assets maintained by a firm (which could fluctuate with seasonality). – It should increase as the company grows – Permanent financed with long-term debt • Why not short-term debt? – Timing, incr. interest rates, uncertainty of loans SU 4.1 – Working Capital Remember! – What is used to acquire working capital? • Long-term vs. short-term sources – What is the objective of having working capital? • Minimize the cost of maintaining liquidity while guarding against the risk of insolvency SU 4.1 – Practice Question 1 Question 1 - CMA2 Study Unit 6: Managing Current Assets During the year, Mason Company’s current assets increased by $120,000, current liabilities decreased by $50,000, and net working capital A. B. C. Increased by $70,000. Did not change. Decreased by $170,000. D. Increased by $170,000. SU 4.1 – Practice Question 1 Answer • Correct Answer: D Net working capital is the excess of current assets over current liabilities. An increase in current assets or a decrease in current liabilities increases working capital. Thus, net working capital increased by $170,000 ($120,000 + $50,000). Incorrect Answers: A: Both the increase in current assets and the decrease in current liabilities increase working capital. B: Net working capital did change. C: Net working capital increased. SU 4.1 – Practice Question 2 Question 2 - CMA2 Study Unit 6: Managing Current Assets Mason Company’s board of directors has determined 4 options to increase working capital next year. Option 1 is to increase current assets by $120 and decrease current liabilities by $50. Option 2 is to increase current assets by $180 and increase current liabilities by $30. Option 3 is to decrease current assets by $140 and increase current liabilities by $20. Option 4 is to decrease current assets by $100 and decrease current liabilities by $75. Which option should Mason choose to maximize net working capital? A. B. C. D. Option 1. Option 2. Option 3. Option 4. SU 4.1 – Practice Question 2 Answer • Net working capital is the excess of current assets over current liabilities. An increase in current assets or a decrease in current liabilities will increase net working capital. Option 1 maximizes Mason Company’s net working capital, increasing it by $170 ($120 + $50). Incorrect Answers: B: Option 2 increases net working capital by $150. C: Option 3 decreases net working capital by $160. D: Option 4 decreases net working capital by $25. SU 4.1 – Practice Question 3 Question 3 - CMA2 Study Unit 6: Managing Current Assets Starrs Company has current assets of $400,000 and current liabilities of $300,000. Starrs could increase its net working capital by the A. B. C. D. Prepayment of $50,000 of next year’s rent. Refinancing of $50,000 of short-term debt with long-term debt. Acquisition of land valued at $50,000 through the issuance of common stock. Purchase of $50,000 of trading securities for cash. SU 4.1 – Practice Question 3 Answer • Correct Answer: B Net working capital is defined as the excess of current assets over current liabilities. Refinancing short-term debt with long-term debt decreases current liabilities with no effect on current assets, resulting in an increase in working capital. Incorrect Answers: A: A prepayment of expenses does not change current assets or current liabilities. Cash decreases by the same amount that prepaid rent increases. C: The acquisition of land (a noncurrent asset) for common stock (an equity interest) does not affect either current assets or current liabilities. D: The purchase of trading securities does not affect total current assets. Cash is replaced by trading securities, another current asset. SU 4.1 – Practice Question 4 Question 4 - CMA2 Study Unit 6: Managing Current Assets If a firm increases its cash balance by issuing additional shares of common stock, net working capital A. Remains unchanged and the current ratio remains unchanged. B. Increases and the current ratio remains unchanged. C. Increases and the current ratio decreases. D. Increases and the current ratio increases. SU 4.1 – Practice Question 4 Answer Correct Answer: D Net working capital is the excess of current assets over current liabilities. The current ratio equals current assets divided by current liabilities. Selling stock for cash increases current assets and stockholders’ equity, with no effect on current liabilities. The result is an increase in working capital and the current ratio. Incorrect Answers: A: Both working capital and the current ratio increase. B: Both working capital and the current ratio increase. C: Both working capital and the current ratio increase. SU 4.2 – Cash Management • Read Gleim Success Tip on page 160 SU 4.2 – Cash Management Concept Cash management describes the collective activities by which a corporation administers and invests its cash. The primary goal of cash management is to use cash as efficiently as possible and in a manner that is consistent with the firm’s strategic objectives and risk management profile. To maintain the firm’s optimal cash balance SU 4.2 – Cash Management • Managing the cash levels – What are the motives for holding cash? • Transactional • Precautionary • Speculative – What is the firms optimal cash? • Economic Order Quantity (EOQ) – As applied to cash (as opposed to inventory) • Questions you will have answer – How much cash – Transaction cost – Return on marketable securities SU 4.2 – Cash Management • Review examples – Forecasting future cash flows (see examples on page 161, very typical test questions!) SU 4.2 – Cash Management Cash management techniques 1. Speeding up cash collections A collection system is the set of banking arrangements and processing procedures used to process customer payments and gather incoming cash. A firm’s collection system affects the timing of cash inflows. Firms generally attempt to speed up cash collections by reducing collection float. Collection float is the time interval between when the maker mails a check and when the funds are available for the receiving firm to use. Collection float has three components: 1. Mail float. The time between when a check is mailed and when it is received by the payee or a processing site 2. Processing float. The time between when the payee or processing site receives a check and when it is deposited at a financial institution 3. Availability float. The time interval between when the check is deposited and when the firm’s account is credited with the collected funds SU 4.2 – Cash Management In attempting to reduce collection float, important considerations include the optimal number and location of collection points, whether to use a lockbox system or an electronic payment system, and how to manage the concentration banking system. SU 4.2 – Cash Management • Collections Points - The more collection points available, the shorter the collection float, especially if collection points are closer to customers or near Federal Reserve banks (for faster check-clearing purposes). • Lockbox System - A lockbox system is an arrangement between a firm and a banking institution in which all deposits are received directly by the bank and immediately deposited into the firm’s account. SU 4.2 – Cash Management • Lockbox benefit analysis Net Benefit from Lockbox = Reduction in Float Opportunity Cost + Reduction in Internal Processing Costs - Lockbox Processing Costs See example question #7 on page 179 SU 4.2 – Cash Management • An electronic payment system – Will facilitate a payment or a transfer in an electronic format. Because electronic systems bypass mail and manual processing, they can guarantee funds availability on the payment date. In the United States, two of the primary electronic payment methods are the automated clearing house system and Fedwire. SU 4.2 – Cash Management • Review examples – See examples of how to speed up cash flows (see example 1 & 2 page 162) SU 4.2 – Cash Management 2. Slowing cash Payments through a disbursement system – A disbursement system is the set of banking arrangements, payment mechanisms, and processing procedures used to disburse funds to employees, vendors, suppliers, tax agencies, and other payees (e.g., shareholders and/or bondholders). – A firm’s disbursement system affects the timing of cash outflows and disbursement float. Disbursement float is the time interval between when the maker mails a check and when funds are deducted from the maker’s account. – Disbursement float has three components. 1. 2. 3. Mail float Processing float Clearing float SU 4.2 – Cash Management 1. Mail float – How and by which means can we slow down receipt of the check? 2. Processing float – How by which means can we slow down the processing of a pmt a) Draft b) PTD – Payable through draft 3. Clearing float - the time interval between when the check is deposited by the payee and when the firm’s account is debited Cash Management Question 1 Question 1 - CMA2 Study Unit 6: Managing Current Assets The economic order quantity (EOQ) formula can be adapted in order for a firm to determine the optimal split between cash and marketable securities. The EOQ model assumes all of the following except that A. The cost of a transaction is independent of the dollar amount of the transaction. B. Interest rates are constant over the short run. C. D. There is an opportunity cost associated with holding cash, beginning with the first dollar. Cash flow requirements are random. Cash Management Answer 1 • Correct Answer: D The EOQ formula is a deterministic model that requires a known demand for inventory or, in this case, the amount of cash needed. Thus, the cash flow requirements cannot be random. The model also assumes a given carrying (interest) cost and a flat transaction cost for converting marketable securities to cash, regardless of the amount withdrawn. Incorrect Answers: A: Use of the EOQ model assumes that the cost of a transaction is independent of the dollar amount of the transaction. B: Use of the EOQ model assumes that interest rates are constant over the short run. C: Use of the EOQ model assumes that there is an opportunity cost associated with holding cash, beginning with the first dollar. Cash Management Question 2 Question 2 - CMA2 Study Unit 6: Managing Current Assets What is the benefit for a firm with daily cash receipts of $15,000 to be able to speed up collections by 2 days, assuming an 8% annual return on short-term investments and no cost to the company to speed up collections? A. B. C. D. $2,400 daily benefit. $2,400 annual benefit. $15,000 annual benefit. $30,000 annual benefit. Cash Management Answer 2 • Correct Answer: B Speeding up collections by 2 days will raise the firm’s average cash balance by $30,000. At 8% interest, the benefit will be $2,400 annually [($15,000 × 2 days) × .08]. Incorrect Answers: A: This figure is the annual, not the daily, benefit. C: This figure is the amount of daily cash receipts. D: This figure is the reduction in receivables. Cash Management Question 3 Question 3 - CMA2 Study Unit 6: Managing Current Assets DLF is a retail mail order firm that currently uses a central collection system that requires all checks to be sent to its Boston headquarters. An average of 6 days is required for mailed checks to be received, 3 days for DLF to process them, and 2 days for the checks to clear through its bank. A proposed lockbox system would reduce the mailing and processing time to 2 days and the check clearing time to 1 day. DLF has an average daily collection of $150,000. If DLF adopts the lockbox system, its average cash balance will increase by A. B. C. D. $1,200,000 $750,000 $600,000 $450,000 Cash Management Answer 3 • Correct Answer: A Checks are currently tied up for 11 days (6 for mailing, 3 for processing, and 2 for clearing). If that period were reduced to 3 days, DLF’s cash balance would increase by $1,200,000 ($150,000 per day × 8 days). Incorrect Answers: B: The decrease is 8 days, not 5. C: The amount of $600,000 represents only a 4-day savings. D: The lockbox system will result in an additional 8 days of savings, not 3 Cash Management Question 4 Question 4 - CMA2 Study Unit 6: Managing Current Assets A firm has daily cash receipts of $300,000. A commercial bank has offered to reduce the collection time by 2 days. The bank requires a monthly fee of $3,000 for providing this service. If the money market rates will average 11% during the year, the annual pretax income (loss) from using the service is A. B. C. D. $(30,000) $30,000 $66,000 $63,000 Cash Management Answer 4 Correct Answer: B The additional annual income (loss) from using the bank’s proposed service is the excess (deficit) of interest earned on the early deposits over (under) the cost of the service. If the plan is adopted, the firm’s average cash balance will increase by $600,000 ($300,000 × 2 days). Benefit (loss) = Interest earned – Cost = ($600,000 × 11%) – ($3,000 × 12 months) = $66,000 – $36,000 = $30,000 Incorrect Answers: A: This figure results from subtracting the interest earned from the cost. C: This figure results from failing to subtract the $36,000 cost of the service. D: This figure results from subtracting the service charge for only a single month. SU 4.3 – Marketable Securities Management • Corporations need cash to meet their ongoing financial obligations. Although some amount of cash reserves is prudent, holding an excessive level involves several costs. • Holding too much cash idle in bank accounts not only incurs maintenance costs but also results in a loss of potential interest income. That is why companies hold a short-term investment portfolio of interest-earning marketable securities. SU 4.3 – Marketable Securities Management • Definition – Marketable securities are investments that mature in a year or less. They generally are classified as short-term investments (although balance sheet accounting differentiates securities with original maturities of three months or less as cash equivalents and those maturing in a year or less as short-term investments). SU 4.3 – Marketable Securities Management • Consideration in Marketable Securities 1. 2. 3. 4. 5. Safety Marketability Yield Maturity Taxability SU 4.3 – Marketable Securities Management • Types of Marketable Securities – U.S. Treasury obligations • T-bills - do not bear interest; sold at a discount and mature to face value in one year or less. • T-notes - bear interest semiannually; mature within one to ten years. • T-bonds - similar to T-notes but have maturities longer than ten years; generally not purchased for a shortterm portfolio except when the bond is close to maturity. SU 4.3 – Marketable Securities Management – Repos • Purchase of a security from another party, usually a bank or security dealer who agrees to buy it back at a specified date for a fixed price. • Commonly involve U.S. Treasury securities as the underlying security to be repurchased at a rate slightly less than the U.S. Treasury securities offer. • Varying maturity, starting with overnight repurchase agreements. • Generally considered a relatively safe investment (because of the government underlier). • Often transferred to a third party to ensure that securities are available for sale if the issuer defaults. SU 4.3 – Marketable Securities Management – Federal agency securities • Interest-bearing securities usually offered and redeemed at face value. • Generally not backed by the full faith and credit of the U.S. government but still considered relatively safe investments and free of default risk. • Typically smaller issues than treasury securities; not quite as marketable but still highly liquid. • Limited tax exposure; many are exempt from state/local income taxes but not state franchise taxes. SU 4.3 – Marketable Securities Management – Bankers’ acceptances • Essentially time drafts that result from commercial trade financing; frequently involve international transactions. • Involve a letter of credit “accepted” by a bank; typically implies the BA is backed by that bank. • Varying maturities and denominations. • Liquidity is provided by an active secondary market of dealers. SU 4.3 – Marketable Securities Management – Commercial paper • Unsecured short-term loan issued by a corporation. • Negotiable instrument but typically held to maturity because of a weak secondary market; typically higher yield than similar securities because of its low marketability. • Maturity ranges from 1 to 270 days. • May be interest bearing or discounted; usually are discounted. • Generally rated by credit rating agencies (e.g., Moody’s or Standard & Poor’s) to help investors assess risk. SU 4.3 – Marketable Securities Management – CD’s • Interest-bearing deposits issued by banks or saving and loan institutions that can be traded in money markets; generally sold at face value in denominations of $1 million. • Most mature between one and three months; some can be for several years. • Offer fixed and variable interest rates. • Not guaranteed by the Federal Deposit Insurance Corporation if in excess of $100,000; therefore, issuing bank should be investigated carefully. • Highly marketable if issued by a large, established bank. SU 4.3 – Marketable Securities Management – Others • Money-market mutual funds – invest in short-term, low-risk securities • Short-term securities – by State and local governments SU 4.3 – Marketable Securities Management Remember! Companies invest in marketable securities for three main reasons: 1. 2. 3. Reserve liquidity. To provide a source of near cash (or instant cash) and cover any working capital imbalances resulting from insufficient cash inflows or unforeseen cash needs Controllable outflows. To earn interest on funds that are being held for predictable downstream cash outflows (such as interest payments, taxes, dividends, or insurance policies) Income generation. To earn interest on surplus cash for which the company has no immediate use SU 4.3 – Marketable Securities Management Practice Question 1 Which one of the following is not a characteristic of a negotiable certificate of deposit? Negotiable certificates of deposit A. B. C. D. Have a secondary market for investors. Are regulated by the Federal Reserve System. Are usually sold in denominations of a minimum of $100,000. Have yields considerably greater than bankers’ acceptances and commercial paper. SU 4.3 – Marketable Securities Management Practice Question 1 Answer Correct Answer: D A certificate of deposit (CD) is a form of savings deposit that cannot be withdrawn before maturity without incurring a high penalty. A negotiable CD can be traded. CDs usually have a fairly high rate of return compared with other savings instruments because they are for fixed, usually long-term periods. However, their yield is less than that of commercial paper and bankers’ acceptances because they are less risky. Incorrect Answers: A: Negotiable CDs do have a secondary market (i.e., they are negotiable). B: Negotiable CDs are regulated. C: Negotiable CDs are typically issued in a denomination of $100,000. SU 4.3 – Marketable Securities Management Practice Question 2 Hendrix, Inc., is interested in purchasing a $100 U.S. Treasury bill and was presented with the following options: Due Date Discount Rate Option 1 180 days 6% Option 2 360 days 3.5% Option 3 120 days 8% Option 4 240 days 4.5% If Hendrix wishes to buy the Treasury bill at the lowest purchasing price, which option should be chosen, assuming a 360-day year? A. Option 1. B. Option 2. C. Option 3. D. Option 4. SU 4.3 – Marketable Securities Management Practice Question 2 Answer Correct Answer: B To determine the amount of interest the lender will earn, the 3.5% discount rate is multiplied by the face amount of the Treasury bill. The interest on this Treasury bill is $3.50 ($100 × 3.5% × 1 year). Thus, the purchase price is $96.50 ($100 – $3.5). Incorrect Answers: A: Option 1 has a purchase price of $97.00. C: Option 3 has a purchase price of $97.33. D: Option 4 has a purchase price of $97.00. SU 4.3 – Marketable Securities Management Practice Question 3 Assuming a 360-day year, the current price of a $100 U.S. Treasury bill due in 180 days on a 6% discount basis is A. $97.00 B. $94.00 C. $100.00 D. $93.00 SU 4.3 – Marketable Securities Management Practice Question 3 Answer Correct Answer: A The 6% discount rate is multiplied times the face amount of the Treasury bill to determine the amount of interest the lender will earn. The interest on this Treasury bill is $3 ($100 × 6% × .5 year). Thus, the purchase price is $97 ($100 – $3). Incorrect Answers: B: The interest is for 180 days, not a full year. C: The purchase price will always be less than the face value when the Treasury bill is sold at a discount. D: The interest rate is 6% per year. The question is based on 180 days or half a year. SU 4.5 – Receivable Management • Overview – A firm must balance default risk and sales maximization • Basic Receivable Formulas – Average collection period (see example on page 224) – Accounts Rec. – days vs. dollars (see page 224) • Assessing impact of a credit term change (see example page 225) SU 4.5 – Receivable Management Practice Question 1 Question 1 - CMA2 Study Unit 6: Managing Current Assets A change in credit policy has caused an increase in sales, an increase in discounts taken, a reduction in the investment in accounts receivable, and a reduction in the number of doubtful accounts. Based upon this information, we know that A. B. C. D. Net profit has increased. The average collection period has decreased. Gross profit has declined. The size of the discount offered has decreased. SU 4.5 – Receivable Management Practice Question 1 Answer An increase in discounts taken accompanied by declines in receivables balances and doubtful accounts all indicate that collections on the increased sales have been accelerated. Accordingly, the average collection period must have declined. The average collection period is a ratio calculated by dividing the number of days in a year (365) by the receivable turnover. Thus, the higher the turnover, the shorter the average collection period. The turnover increases when either sales (the numerator) increase or receivables (the denominator) decrease. Accomplishing both higher sales and a lower receivables increases the turnover and results in a shorter collection period. Incorrect Answers: A: No statement can be made with respect to profits without knowing costs. C: No statement can be made with respect to profits without knowing costs. D: The discount may have been increased, which has led to quicker payments. SU 4.5 – Receivable Management Practice Question 2 Question 2 - CMA2 Study Unit 6: Managing Current Assets A change in credit policy has caused an increase in sales, an increase in discounts taken, a decrease in the amount of bad debts, and a decrease in the investment in accounts receivable. Based upon this information, the company’s A. B. C. D. Average collection period has decreased. Percentage discount offered has decreased. Accounts receivable turnover has decreased. Working capital has increased. SU 4.5 – Receivable Management Practice Question 2 Answer Correct Answer: A An increase in discounts taken accompanied by declines in receivables balances and doubtful accounts all indicate that collections on the increased sales have been accelerated. Accordingly, the average collection period must have declined. The average collection period is a ratio calculated by dividing the number of days in a year (365) by the receivable turnover. Thus, the higher the turnover, the shorter the average collection period. The turnover increases when either sales (the numerator) increase, or receivables (the denominator) decrease. Accomplishing both higher sales and a lower receivables increases the turnover and results in a shorter collection period. Incorrect Answers: B: A decrease in the percentage discount offered provides no incentive for early payment. C: Accounts receivable turnover (sales ÷ average receivables) has increased. D: No information is given relative to working capital elements other than receivables. Both receivables and cash are elements of working capital, so an acceleration of customer payments will have no effect on working capital. SU 4.5 – Receivable Management Practice Question 3 Question 3 - CMA2 Study Unit 6: Managing Current Assets Clauson, Inc., grants credit terms of 1/15, net 30 and projects gross sales for next year of $2,000,000. The credit manager estimates that 40% of their customers pay on the discount date, 40% on the net due date, and 20% pay 15 days after the net due date. Assuming uniform sales and a 360-day year, what is the projected days’ sales outstanding (rounded to the nearest whole day)? A. B. C. D. 20 days. 24 days. 27 days. 30 days. SU 4.5 – Receivable Management Practice Question 3 Answer Correct Answer: C The days’ sales outstanding can be determined by weighting the collection period for each group of receivables by its collection percentage. Hence, the projected days’ sales outstanding equal 27 days [(15 days × 40%) + (30 days × 40%) + (45 days × 20%)]. Incorrect Answers: A: Average receivables are outstanding for much more than 20 days. B: Twenty-four days assumes 40% of receivables are collected after 15 days and 60% after 30 days. D: More receivables are collected on the 15th day than on the 45th day; thus, the average must be less than 30 days. SU 4.5 – Receivable Management Practice Question 4 Question 4 - CMA2 Study Unit 6: Managing Current Assets A firm averages $4,000 in sales per day and is paid, on an average, within 30 days of the sale. After they receive their invoice, 55% of the customers pay by check, while the remaining 45% pay by credit card. Approximately how much would the company show in accounts receivable on its balance sheet on any given date? A. B. C. D. $4,000 $48,000 $54,000 $120,000 SU 4.5 – Receivable Management Practice Question 4 Answer Correct Answer: D The average balance of receivables is $120,000 ($4,000 × 30 days). Whether customers pay by credit card or check, collection requires 30 days. Incorrect Answers: A: The amount of $4,000 is only 1 day’s sales. B: Invoices are outstanding for 30 days, not 12 days. C: The amount of $54,000 is based on the 45% of collections via credit card. SU 4.6 Inventory Management • Overview – Understanding inventory management requires an understanding of these basic inventory control terms: – Stock – All the goods a company stores and represents a supply that is kept for future use. – Inventory – List of all the items held in stock. – An item is a single type of product kept in stock or one entry in the inventory. – A unit is the standard size or quantity of a stock item. SU 4.6 Inventory Management • Inventory management refers to the process of determining and maintaining the required level of inventory that will ensure that customer orders are properly filled on time. Inventory management requires that the organization answer three additional questions. They are: 1. What to order (or make)? 2. When to order (or make)? 3. How much to order (or make)? SU 4.6 Inventory Management • Reasons for carrying inventory include: – Hedging against supply uncertainty – Hedging against demand uncertainty – Ensuring that operations are not interrupted (ref. JIT) SU 4.6 Inventory Management • Inventory control (or stock control) refers to the collective activities and procedures that ensure that the right amount of each item is held in stock. – Inventory control requires that the organization be able to answer three questions. They are: 1. What do we have? 2. How much do we have? 3. Where is it? SU 4.6 Inventory Management • Inventory costs – Purchase cost – actual invoice amounts – Carrying cost incl. • • • • • • • • Storage Insurance Security Inventory taxes Depreciation or rent Interest Obsolescence and/or spoilage Opportunity cost Continued SU 4.6 Inventory Management • Inventory costs – Ordering costs - include the marginal costs of placing a purchase or production order. They are the marginal cost of computer time to prepare orders and the cost of the supplies used to generate an order. Fixed costs of ordering, such as salaries, are irrelevant. – Stockout costs are the opportunity cost of missing a customer order, which could include expediting a special shipment. See example on page 226 SU 4.6 Inventory Management • Inventory Replenishment Models – With Certainty Average daily demand X Lead time in days – Without Certainty Average daily demand X Lead time in days) + Safety Stock Cost of Safety Stock = Expected stockout cost + Carrying Cost See example on page 168 SU 4.6 Inventory Management Economic order quantity (EOQ) – Represents the optimum order size—the quantity of a regularly ordered item to be purchased at a point in time that results in minimum total cost (i.e., the sum of ordering costs and carrying costs). SU 4.6 Inventory Management • Determining the Order Quantity Square root of ((2x VC/purchase X periodic demand in units)/periodic carrying cost) – Assumptions of EOQ • • • • • Demand is uniform Order (setup) costs and carrying costs are constant No quantity discounts are allowed Sales are perfectly predictable Deliveries are always on time SU 4.6 Inventory Management • Just-in-Time and Kanban Systems – JIT – The underlying objective of JIT systems is to minimize all waste in manufacturing operations by meeting production targets with the minimum amount of materials, equipment, operators, and so on. This is accomplished by completing all operations just at the time they are needed. It ultimately considers inventory as a nonvalue-adding activity – Kanban = Kanban is the simple manual method of control used in conjunction with JIT to ensure that all materials actually do arrive just as they are needed. SU 4.6 Inventory Management Practice Question 1 The optimal level of inventory is affected by all of the following except the A. Usage rate of inventory per time period. B. Cost per unit of inventory. C. Current level of inventory. D. Cost of placing an order for merchandise SU 4.6 Inventory Management Practice Question 1 Answer Correct Answer: C The optimal level of inventory is affected by the factors in the economic order quantity (EOQ) model and delivery or production lead times. These factors are the annual demand for inventory, the carrying cost, which includes the interest on funds invested in inventory, the usage rate, and the cost of placing an order or making a production run. The current level of inventory has nothing to do with the optimal inventory level. Incorrect Answers: A: The usage rate of inventory is a factor in determining how much inventory to carry. B: The cost of inventory affects carrying costs and a firm wants to minimize its inventory carrying costs. D: The cost of placing an order affects how often orders are placed. A firm wants to minimize its ordering costs. SU 4.6 Inventory Management Practice Question 2 A major supplier has offered Alpha Corporation a year-end special purchase whereby Alpha could purchase 180,000 cases of sport drink at $10 per case. Alpha normally orders 30,000 cases per month at $12 per case. Alpha’s cost of capital is 9%. In calculating the overall opportunity cost of this offer, the cost of carrying the increased inventory would be A. B. C. D. $32,400 $40,500 $64,800 $81,000 SU 4.6 Inventory Management Practice Question 2 Answer Correct Answer: A If Alpha makes the special purchase of 6 months of inventory (180,000 cases ÷ 30,000 cases per month), the average inventory for the 6-month period will be $900,000 [(180,000 × $10) ÷ 2]. If the special purchase is not made, the average inventory for the same period will be the average monthly inventory of $180,000 [(30,000 × $12) ÷ 2]. Accordingly, the incremental average inventory is $720,000 ($900,000 – $180,000), and the interest cost of the incremental 6-month investment is $32,400 [($720,000 × 9%) ÷ 2]. Incorrect Answers: B: The amount of $40,500 is the result of assuming an incremental average inventory of $900,000. C: The interest cost for 12 months is $64,800. D: The amount of $81,000 is the result of assuming an incremental average inventory of $900,000 and a 12-month period. SU 4.6 Inventory Management Practice Question 3 The following information regarding inventory policy was assembled by the JRJ Corporation. The company uses a 50-week year in all calculations. Sales 10,000 units per year Order quantity 2,000 units Safety stock 1,300 units Lead time A. B. C. D. 4 weeks The reorder point is 3,300 units. 2,100 units. 1,300 units. 800 units. SU 4.6 Inventory Management Practice Question 3 Answer Correct Answer: B The reorder point is the inventory level at which an order should be placed. It can be quantified using the following equation: Reorder point = (Average weekly demand × Lead time) + Safety stock = [(10,000 units ÷ 50 weeks) × 4 weeks] + 1,300 units = 800 units + 1,300 units = 2,100 units
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