The Effects of Chemical Toxicity In Wastewater Systems Pretreatment Seminar Hosted by: Central States Water Environment Federation Definitions Toxicity: An adverse effect (not necessarily lethal) on bacterial metabolism Toxicant: A component in the wastewater causing an adverse effect on bacterial metabolism Inhibition: An impairment of bacterial function [R.E. Speece, Anaerobic Biotechnology p. 246] Aspects Further Defining Wastewater Toxicity Aspects Further Defining Chemicals that are toxic or inhibitory to wastewater bacteria. For any material to be biologically inhibitory or toxic, it must be in solution (soluble form as opposed to non-soluble, particulate, form) Toxicity is a relative term. There are many soluble organic materials which can be either stimulatory, toxic, or inhibitory. Examples are ammonia, nitrogen, acetic acid, phenol, etc. Aspects Further Defining Wastewater Toxicity (continued) When potential inhibitory or toxic materials are slowly increased within the wastewater environment, many biological organisms can rearrange their metabolic resources. Thus overcoming the metabolic block produced by the normally inhibitory or toxic material. Under shock load conditions sufficient time is not available for this rearrangement to take place. Aspects Further Defining Wastewater Toxicity (continued) Additionally other waste stream chemicals, elements, compounds, etc. can lead to antagonism of the toxicity or synergism of the toxicity. Antagonism: is defined as a reduction of the toxic effect of one substance by the presence of another. Synergism: is defined as an increase in the toxic effect of one substance in the presence of one or multiple other substances. Aspects Further Defining Wastewater Toxicity (continued) Cumulative Inhibition refers to toxicity of a substance as a function of both toxicant concentration and exposure time. Nitrification Inhibition Mechanisms NITRIFICATION INHIBITION FACTORS AFFECTING NITRIFICATION Nitrification Inhibition/Toxicity Nitrifying bacteria are subject to inhibition by various organic compounds Nitrifying bacteria will need to have a greater SRT in wastewater systems influenced by toxicity or nitrifier inhibition Nitrification toxicity refers to an organic/inorganic compound that is poisonous, and destroys the activity of a nitrification catalyst, enzyme or that destroys the bacteria (bleach, chlorinated solvents, phenolics, etc.) Potential Toxic Effects-- What Do We Mean by "Toxic?" Toxic: 1. of, affected by, or caused by a tox.in, or poison. 2. Acting as a poison; poisonous. Poison: a substance that inhibits or destroys the activity of a catalyst, enzyme, etc., or that interferes with or checks a reaction. Source: Webster's New World Dictionary FACTORS AFFECTING NITRIFICATION Nitrification Inhibition/Toxicity Nitrification inhibition refers to an organic/inorganic compound that act as a competitive or non- competitive force to block a reaction or that cause the nitrifying bacteria to metabolize that compound with little or no energy yield (TCE,TCA, acetylenic compounds, pryidine and its derivatives, etc.) Other sources of toxicity include chelating agents & ligands (EDTA, sodium azide, Allythiourea, DPTA), Heavy metals (chrome, arsenic, lead etc.) AMO & HAO Defined AMO – Ammonia Monooxygenase HAO – Hydroxylamine Oxioreductase Conceptual Model for Inhibition, Inactivation, and Recovery Inhibition -- There is competition for AMO. Inactivation -- Oxidation of the non-growth substrate causes a toxic effect. Recovery -- The cells respond by making more enzyme. With many compounds, as with TCE, all three of these processes occur simultaneously. Energy Reactions Inhibition Compounds that are transformed by AMO, such as TCE, CH4, and others cause competitive or noncompetitive inhibition NH2NH2--oxidized by HAO; competitive inhibitor of HAO Oximes -- General Structure: R-CH=NOH; Formaldoxime (H2C=NOH) -- formed from formaldehyde and hydroxylamine; inhibits NH2OH oxidation; may be a substrate for HAO; some may be noncompetitive inhibitors of NH3 oxidation Compounds that Interfere with Protein Synthesis L-Histidine L-Threonine L-Phenylalanine Probably by end product inhibition Cometabolism "The transformation of a non-growth substrate in the obligate presence of a growth substrate or another transformable compound.“ *Stirling, D. I., Dalton, H. 1979. FEMS Microbial. Lett. 5:315-318 Summary of Interactions Between Toxic Compounds and Nitrifiers Chelators can tend to tie up the active site copper Metals and some other compounds can impede protein synthesis The cells attempt to respond by making new enzymes or potentially in other ways Large variations between species in susceptibilities Summary of Interactions Between Toxic Compounds and Nitrifiers Broad specificity of AMO Many compounds can cause inhibition Competitive & noncompetitive inhibition common Some compounds are oxidized; others aren't Some compounds cause enzyme inactivation Where Does Toxicity Come From? Production Chemicals Air Scrubber Chemicals Boiler Treatment Cooling Tower Treatment Steam Line Treatment Sanitation Chemicals Anaerobic Treatment (to Nitrification Reactor) Production Chemicals Refineries – Phenol, Phenolics, Benzene, Toluene, Xylene, Ethyl Benzene, MEK, Diesel Range Organics, any sulfide scavenger with an amine group Pulp & Paper – Terpenes, Hydrogen Sulfide, Furans, Dioxin, Chlorinated Phenolics, “Black Liquor”, “Green Liquor” Coke Plants/ Steel Mills – Cyanide, Thiocyanate, Phenol Food Processing Plants Air Scrubber Chemicals Hydrogen Sulfide Mercaptans Chlorine Dioxide Chlorate Chlorite Per Acetic Acid Sodium Hypochlorite Ozone Peroxy Acetic Acid Boiler Treatment EDTA Oxygen Scavenging Compounds Scale Inhibitors (CoPolymers, Acrylamides, ATDP) Cooling Tower Treatment EDTA Quats Chlorine Dioxide Per Oxy Acetic Acid Carbamates Iso-thiocyanates Steam Line Treatment EDTA Alkyl Amines Filming Amines Sanitation Chemicals Quaternary Ammonium Compounds Per Acetic Acid Sodium Hypochlorite Bromine Compounds EDTA Surfactants: (Cationic, Anionic, Non-ionic) Anaerobic Treatment Can all be inhibitory to the Nitrification Process: Hydrogen Sulfide Reduced Sulfur Compounds Long-Chain Fatty Acids Sampling of Toxic Chemicals That are High on our Radar Inhibitory/Toxic Chemicals Quaternary Ammonium Compounds (QAC) Peracetic Acid Compounds (PPA) Chlorine Compounds EDTA Surfactants Dipropyleneglycol monomethyl ether Bisphenol Sampling of Toxic Chemicals That are High on our Radar Quaternary Ammonium Compounds Sampling of Toxic Chemicals That are High on our Radar Quaternary Ammonium Compounds Strongly cationic – attaches to organic and inorganic surfaces Stable and hard to break – long lasting biocidal effect Attracts anionic constituents Strong positive charge attaches to negatively charged bacteria – causes membrane leakage and bacteria death Removal occurs through some biodegradability and through attaching to sludge and other biosolids Accumulation of QAC’s in undisturbed biosolids can be source of upset conditions if solids are disturbed Sampling of Toxic Chemicals That are High on our Radar Quaternary Ammonium Compounds Dosage rates as low as 2 mg/l/day show inhibition of nitrification with inhibition increasing significantly as dosage rate increases to 5 mg/l/day and nitrification ceases at an accumulative dose of 15 mg/l Nitrification inhibition due to QAC’s increases as temperature decreases Inhibition is manifested by increasing nitrite nitrogen accumulation, increased effluent ammonia nitrogen levels, or both Dosage rates up to 20 mg/l/day show no toxic impact on aerobic COD removal; COD removal efficiency declines as dosage rate approaches 40 mg/l Sampling of Toxic Chemicals That are High on our Radar Quaternary Ammonium Compounds Inhibition with soluble COD increases and methane gas reduction at dosages as low as 0.5 mg/l/day with resultant increase in volatile acids in anaerobic lagoon effluent – increases odor potential and oxygen demand on aerobic system Toxicity at cumulative level of 25 mg/l (impact same at cumulative level as one time dose at 25 mg/l) Anaerobic organisms do not tend to acclimate even at low doses Sampling of Toxic Chemicals That are High on our Radar Peracetic Acid In anaerobic treatment Inhibition with soluble COD increases and methane gas production decreases at dosages as low as 0.5 mg/l/day when cumulative level of 25 mg/l reached Anaerobic organisms do not tend to acclimate even at low doses. Toxic impacts can be seen at dose rates as low as 5 mg/l/day; toxicity occurs at accumulative dose of 25 mg/l Sampling of Toxic Chemicals That are High on our Radar Peracetic Acid In Aerobic environments may acclimate to dose rate of 5 mg/l/day or less within 10 days; no recovery seen at 10 mg/l/day or higher dosages Dose rates of 5 mg/l/day toxic to nitrification after 10 days Severe foaming occurs in aerobic reactors at onset of PAA toxicity Sampling of Toxic Chemicals That are High on our Radar Chlorine Compounds Sodium Hypochlorite Chlorite Chlorate Chlorine Dioxide Sampling of Toxic Chemicals That are High on our Radar Bisphenol-A (BPA) BPA has been appearing in significant concentrations in WWTP’s and mostly partitioned in the solid fraction of sludge We have been identifying BPA in 8270 SemiVolatile GC-FID Scans from rendering facilities and beef processing plants Sampling of Toxic Chemicals That are High on our Radar EDTA Inhibits ammonium oxidation Inhibits anaerobic degradation Depletes cellular Ca2+ Binds tightly with copper blocking enzyme action and inhibiting nitrification Strongly chelates essential trace elements necessary for anaerobic wastewater treatment EDTA Complexed with Copper Sampling of Toxic Chemicals That are High on our Radar Surfactants Sodium Dodecyl Sulphate Sodium Dodecylbenzene Sulphonate Linear Alkylbenzene Sulphonate Alkyl Ethoxylates Can inhibit dehydrogenase activity Can increase toxicity of biocides via lipid membrane disruption Sampling of Toxic Chemicals That are High on our Radar Dipropyleneglycol monomethyl ether DPGME DPGME Dipropylene glycol monomethyl ether – DPGME Is a solvent used to make paint thinners, paint products, fuel products There are four isomers of Dipropylene glycol monomethyl ether Is closely related to DiEGME (Diethyl glycol monomethyl ether) – a solvent that would be an issue when introduced to a biological wastewater treatment plant DPGME - Extensively used as a fuel de-icer Little or no biodegradation over short periods of time (days) Can accumulate in an activated sludge system As I researched this compound, I continually received “hits” for nitrification inhibitors Need to the gallons used per day Tools to Assess Wastewater Toxicity Wastewater Plant Data Review Review of MSDS, Investigation of Vendor Changes & Inventory of Chemical Usage Microscopic Investigation of Toxicity Toxic Chemical Identification Methods Laboratory Investigation of Toxicity Tools to Assess Wastewater Toxicity Wastewater Plant Data Review Report of month Flow Date Jan-01 Very Good Foods TSS COD MGPD MLSS (mg/L) RAS (mg/L) 01/01/01 Mon. 1.1287 4,520 11,600 01/02/01 Tue. 1.0750 4,690 13,875 01/03/01 Wed. 0.9694 4,460 01/04/01 Thu. 0.9594 01/05/01 Fri. Anaerobic Lagoon pH NH3 - N Cl 2 Oxidation Chamber Ditch Effluent NO2 NO3 O2 Ditch (mg/L) Effluent (mg/L) Effluent (mg/L) 20.0 21.0 0.1 8.8 11.0 12.6 0.7 8.8 9.5 0.7 9.0 Cl2 Anaerobic Chamber Lagoon Effluent TKN (mg/L) 6.7 6.6 6.7 6.5 9,750 6.7 6.5 10.0 4,400 12,525 6.6 6.8 7.0 0.8857 4,330 9,650 6.6 6.7 9.0 01/06/01 Sat. 0.8785 4,290 14,025 6.7 6.7 01/07/01 Sun. 0.9389 4,270 10,675 6.7 6.7 01/08/01 Mon. 0.9574 4,300 10,400 6.7 6.7 01/09/01 Tue. 1.0574 4,340 11,300 6.8 6.8 01/10/01 Wed. 1.1027 4,150 9,900 6.8 01/11/01 Thu. 1.0496 4,050 10,675 01/12/01 Fri. 1.0827 3,900 01/13/01 Sat. 1.0237 01/14/01 Sun. Final Effluent 24hr comp. (mg/L) Alkalinities Anaerobic Lagoon Effluent D.O. Chl. Risdual O2 Ditch Oxidation (mg/L) Ditch 289.0 0.1 1.1 238.0 0.1 1.0 17.6 238.0 0.1 1.3 0.1 13.2 238.0 0.1 1.8 9.0 0.1 17.6 238.0 0.1 1.7 48.0 48.0 0.1 13.2 221.0 0.1 0.9 40.5 46.0 1.8 13.2 272.0 0.1 1.2 39.0 39.0 1.8 22.0 289.0 0.1 1.0 25.0 22.0 4.5 26.4 289.0 0.1 1.3 6.8 18.0 15.0 2.0 39.6 323.0 0.1 1.1 6.7 6.9 13.0 18.0 4.0 26.2 340.0 0.1 1.4 8,975 6.8 6.8 21.0 23.0 4.0 44.0 340.0 0.1 1.4 3,920 9,350 6.8 6.8 29.0 30.0 0.3 44.0 340.0 0.1 1.8 1.1389 3,930 10,400 6.6 6.9 24.0 19.0 9.0 13.2 408.0 0.1 1.1 01/15/01 Mon. 1.2044 3,990 10,725 6.8 6.8 25.0 22.0 18.0 74.8 374.0 0.1 1.4 01/16/01 Tue. 1.1318 4,170 10,700 6.7 6.9 30.0 27.0 20.0 176.0 323.0 0.1 1.0 01/17/01 Wed. 1.1110 4,090 10,775 6.7 6.7 27.0 20.0 21.0 180.4 357.0 0.1 1.4 01/18/01 Thu. 1.0951 4,300 10,200 6.7 6.8 24.0 21.0 12.0 132.0 357.0 0.1 1.4 01/19/01 Fri. 1.1180 4,330 10,350 6.7 6.8 28.0 21.0 8.0 66.0 357.0 0.1 1.1 01/20/01 Sat. 1.0820 4,560 11,000 6.6 6.8 20.0 21.0 17.0 44.0 306.0 0.1 1.3 01/21/01 Sun. 1.0522 4,630 12,775 6.4 6.7 18.0 15.0 22.5 70.4 289.0 0.1 1.1 01/22/01 Mon. 1.0488 4,520 10,700 6.4 6.5 17.0 15.0 184.8 176.0 272.0 0.2 1.3 01/23/01 Tue. 0.9940 4,840 13,225 6.6 6.6 19.0 22.0 228.8 25.0 204.0 0.1 1.3 01/24/01 Wed. 0.9196 4,640 12,275 6.5 6.6 34.0 30.0 40.0 40.0 221.0 0.1 1.4 01/25/01 Thu. 0.9098 4,540 9,800 6.5 6.6 18.0 22.0 40.0 308.0 238.0 0.1 1.8 01/26/01 Fri. 0.8785 9,740 8,975 6.7 6.5 27.0 23.0 40.0 396.0 221.0 0.1 0.9 01/27/01 Sat. 0.9154 4,710 9,400 6.7 6.8 19.0 25.0 60.0 352.0 221.0 0.2 0.4 01/28/01 Sun. 0.9238 4,940 10,325 6.5 6.8 23.0 26.0 80.0 264.0 187.0 0.2 0.6 01/29/01 Mon. 0.9335 5,350 10,850 7.1 6.8 39.0 45.0 90.0 303.6 136.0 0.1 0.4 01/30/01 Tue. 0.8929 5,500 11,050 7.1 7.1 30.0 24.0 100.0 475.2 272.0 0.1 0.2 01/31/01 Wed. 0.8074 5,190 10,275 7.1 7.3 30.0 22.0 90.0 396.0 323.0 0.1 0.3 1104 1704 1024 1785 1032 258.3 447.0 425.1 333.0 384.8 4.4 13.7 15.4 11.9 1120.0 1310.0 1450.0 1450.0 1600.0 Min 0.8074 3900.0 8,975 1024.0 6.4 6.5 258.3 15.0 4.4 9.0 0.1 8.8 1120.0 136.0 0.1 0.2 Average 1.0086 4631.9 10,855 1329.8 6.7 6.8 369.6 21.0 11.3 23.3 35.5 122.2 1386.0 281.3 0.1 1.1 1785.0 7.1 7.3 447.0 25.0 15.4 48.0 228.8 475.2 1600.0 408.0 0.2 1.8 Max 1.2044 9740.0 14025 American Beverage Company Corporate Environmental Affairs Date Temp (MM/DD/YY) ( oF) pH Feed Rate (ml/hr) TOC (mg/l) Influent TOC Removal Effluent 3/1/01 100.2 7.56 99 210 3/2/01 101.1 7.77 99 210 3/5/01 98.6 6.99 99 210 3/6/01 100.4 7.44 99 210 3.7 3/7/01 99.7 7.36 99 210 3.1 3/8/01 101 7.12 99 210 3/9/01 100.4 7.11 99 210 4.1 0.5 (%) TSS Effluent (mg/l) VSS Effluent (mg/l) COD sol 11 0.8 9.6 6.0 0.9 0.8 98% 4.4 4.0 15 99% 5.8 3.6 under 1.6 0.9 1.8 0.7 98% 100% 27 1 Notes: Irregularities in CODs are due to low actual concentrations - readings become less reliable as they approach 0. High solids number on 3/1 is due to maintenance work within the reactor Tools to Assess Wastewater Toxicity Review of MSDS, Investigation of Vendor Changes & Inventory of Chemical Usage Review of MSDS’s Sanitizing Chemical Report I was sent information on chemicals currently being utilized by the processing plant in their sanitization program. Below I will review my findings: Alkyl Polyglucoside – this material does not pose a problem unless it was used at very high ppm’s (over 200 mg/l) Alkyl dimethyl amine oxide/Amine alkyl diphenyloxide disulfonate – used as foam stabilizers Review of MSDS’s Alkyl dimethyl amine oxide/Amine alkyl diphenyloxide disulfonate – used as foam stabilizers 99.8 % removal in aerobic wastewater treatment systems Long Alkyl chains ranging from 8-20 carbons Main concern is metabolites formed with amine group attached Review of MSDS’s Sodium Dodecylbenzene Sulfonate – Linear Alkyl Benzene Sulfonates (LAS) SDBS (Sodium Dodecylbenzene Sulfonate) Anionic Surfactant “Branched” isomer is much slower degrading than the linear form (less toxic) LAS (SBDS) is more toxic and yet more biodegradable Attached paper points to nitrification toxicity starting at 11.95 mg/l Concentrations greater than 20 mg/l is likely to impact nitrification negatively We need to know how many gallons per day is being utilized for sanitization purposes Review of MSDS’s Sodium Dodecylbenzene Sulfonate/Lauryl Ether Sulfonate – Lauryl is an emulsification - wetting agent Lauryl ether sulfonate by itself is not a problem, but it can make biocides more effective by interfering with the lipid membrane wastewater bacteria use to maintain cell integrity Sodium dodecylbenzene sulfonate SDBS (Sodium Dodecylbenzene Sulfonate) Anionic Surfactant Review of MSDS’s “Branched” isomer is much slower degrading than the linear form (less toxic) LAS (SBDS) is more toxic and yet more biodegradable Attached paper points to nitrification toxicity starting at 11.95 mg/l Concentrations greater than 20 mg/l is likely to impact nitrification negatively We need to know how many gallons per day is being utilized for sanitization purposes Review of MSDS’s Dipropylene glycol monomethyl ether – DPGME Is a solvent used to make paint thinners, paint products, fuel products There are four isomers of Dipropylene glycol monomethyl ether Is closely related to DiEGME (Diethyl glycol monomethyl ether) – a solvent that would be an issue when introduced to a biological wastewater treatment plant DPGME - Extensively used as a fuel de-icer Little or no biodegradation over short periods of time (days) Can accumulate in an activated sludge system As I researched this compound, I continually received “hits” for nitrification inhibitors Need to the gallons used per day Microscopic Examination of Wastewater Toxicity Microscopic Investigation Excess Polysaccharide production can be an indication of waste stream toxicity Proliferation of Flagellates often indicates a toxic event has taken place Many different types of micro fauna may indelicate toxicity has Passed through the wastewater system (flagellates, ciliates, amoebas, rotifers, etc.) Polysaccharides India Ink Stain India Ink Stain MLSS Sampled June 27, 2012 India Ink Stain Foam Sampled June 27, 2012 Higher Life Forms Paramecium Flagellated Protozoan Paramecium Testate Amoeba Rotifer Toxic Chemical Identification Methods 8270 Semi volatile Organic Scan GC-FID Pattern Matching 8270 Semi volatile Organic Scan GC-FID Pattern Matching Raw Influent 1,2,4-Trichlorobenzene 2,4-Dinitrotoluene 2,6-Dimethylaniline 2,6-Dinitrotoluene 2-Chloronaphthalene 2-Chlorophenol 2-Nitrophenol 1,2-Dichlorobenzene 3,3'-Dichlorobenzidine 4,6-Dinitro-2-methylphenol 4-Bromophenylphenyl ether 4-Chloro-3-methylphenol 4-Chlorophenylphenyl ether 4-Nitrophenol Acenaphthene ug/L <20.0 <20.0 <10.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 8270 Semi volatile Organic Scan GC-FID Pattern Raw Influent ug/L Matching Acenaphthylene Anthracene Azobenzene Benzidine Benzo(a)anthracene Benzo(a)pyrene Benzo(b&k)fluoranthene Benzo(b)fluoranthene Benzo(g,h,i)perylene 1,4-Dichlorobenzene Benzo(k)fluoranthene Bis(2-chloroethoxy) methane Bis(2-chloroethyl) ether Bis(2-chloroisopropyl) ether Bis(2-ethylhexyl) phthalate <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 8270 Semi volatile Organic Scan GC-FID Pattern Matchingug/L Raw Influent Chrysene 2,4,5-Trichlorophenol Dibenzo(a,h)anthracene Diethyl phthalate Dimethyl phthalate Di-n-butyl phthalate Di-n-octyl phthalate Diphenylamine Fluoranthene Fluorene Hexachlorobenzene 2,4,6-Trichlorophenol Hexachlorobutadiene <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 8270 Semi volatile Organic Scan GC-FID Pattern Matching Raw Influent ug/L Hexachlorocyclopentadiene Hexachloroethane Indeno(1,2,3-cd)pyrene Isophorone Naphthalene Nitrobenzene N-Nitrosodi-n-propylamine Pentachlorophenol 2,4-Dichlorophenol Phenanthrene Phenol Pyrene 2-Fluorophenol Phenol- d5 Nitrobenzene-d5 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 <20.0 71.6 <20.0 28 19 92 8270 Semi volatile Organic Scan GC-FID Pattern Matching Raw Influent 2-Fluorobiphenyl 2,4,6-Tribromophenol p-Terphenyl-d14 2,4-Dimethylphenol 1,4-Dichlorobenzene-d4 Naphthalene-d8 Acenaphthene-d10 Phenanthrene-d10 Chrysene-d12 Perylene-d12 2,4-Dinitrophenol ug/L 80 28 88 <20.0 80.0 80.0 80.0 80.0 80.0 80.0 <20.0 Quaternary Ammonium Analysis Quaternary Ammonium Plant S Influent Plant S Effluent Plant M Influent Plant P Influent Plant H Influent 12.83 14.15 12.3 8.51 8.21 Didecyl dimethyl ammonium salt 0.25 0.78 0 0 0.63 Dioctyl dimethyl ammonium salt 0.42 0.94 0 0 0.37 Octyl decyl dimethyl ammonium salt 0.15 0.44 0.52 0.33 0.45 N,N-Dimethyl hexadecanammonium salt 0.67 1.13 1.25 0.36 0.42 N,N-Dimethyl dodecanammonium salt 2.12 1.95 2.94 1.25 1.46 Benzyldimethylhexadecylammonium salt 0.34 0.58 0.35 0.64 0.41 Benzyldimethyltetradecylammonium salt 1.55 2.24 1.75 1.38 0.95 Benzyldimethyldodecylammonium salt 3.95 3.82 2.4 1.93 2.58 Decyldimethyl ammonium salt N-(3-chloro-2- hydroxypropyl) trimethylammonium chloride (quat 188) 2,3- epoxypropyltrimethylammoniurn chloride (epoxide) Ammonium bromide dicapryl dimonium chloride I-Bromo- 3-Chloro-5,5-Dimethyhydantoin 2.63 0.79 2.83 1.24 0.94 0 0 0 0.56 0 0 0 0 0.53 0 0.75 0 1.48 0 0.26 0 0.29 0 0 0 0 0 0 0 0 Total Quaternary Ammonium Surfactants Quaternary Ammonium Analysis Influent Anaerobic Effluent Didecyl dimethyl ammonium salt 0.59 0.17 Dioctyl dimethyl ammonium salt 0.42 0 Octyl decyl dimethyl ammonium salt 3.18 0.34 N,N-Dimethyl hexadecanammonium salt 2.04 0.53 N,N-Dimethyl dodecanammonium salt 1.82 0.29 Benzyldimethylhexadecylammonium salt 0.75 0.11 Benzyldimethyltetradecylammonium salt 1.32 0.28 Beef Plant Quaternary Ammonium Analysis (continued) Influent Anaerobic Effluent Benzyldimethyldodecylammonium salt 1.47 0.31 Decyldimethyl ammonium salt N-(3-chloro-2- hydroxypropyl) trimethylammonium chloride (quat 188) 0.97 0.22 0 0 0 0 0.29 0.69 dicapryl dimonium chloride 0 0 I-Bromo- 3-Chloro-5,5-Dimethyhydantoin 0 0 Total Quaternary Ammonium Surfactants 12.85 2.94 Beef Plant 2,3- epoxypropyltrimethyl ammoniurn chloride (epoxide) Ammonium bromide Sample Comparison of Quaternary Ammonium Compounds Concentrations * AB: Alkyl benzyl dimethyl ammonium chloride ** Mean ± Standard deviation (n=2) Sample Description Analysis Date pH TSS VSS mg/L mg/L Feed 10/23/09 10/28/09 10.03 360 180 Mixed Liquor 10/23/09 ML Discharge 10/23/09 DAF Eff. 11/03/09 # 1 Lagoon Front 11/03/09 # 1 Aerated Lagoon End 11/03/09 DAF Eff. 11/19/09 # 1 Lagoon Front 11/19/09 # 1 Aerated Lagoon End 11/19/09 Cargill Nebraska City 12/09/09 Vernon East Influent 12/17/09 Vernon West Influent 12/17/10 Vernon Effluent 12/17/11 10/29/09 10/29/09 11/4/09 11/4/09 11/4/09 11/24/09 11/24/09 11/24/09 12/24/09 12/24/09 12/24/09 12/24/09 6.80 6.75 11.32 7.07 7.02 4.61 6.28 6.30 4.45 5.80 6.87 6.66 1160 1420 350 1160 1160 320 960 940 2360 2640 2380 840 1060 1320 80 1000 900 220 900 660 2240 2480 420 620 TOTAL QACs mg AB*/L 0.20 ± 0.005** 1.54 ± 0.08 1.70 ± 0.60 0.67 ± 0.22 2.19 ± 0.03 2.12 ± 0.03 1.26 ± 0.34 2.15 ± 0.10 1.92 ±0.01 0.77 ± 0.187 7.29 ± 0.34 6.09 ±0.92 2.22 ±0.004 SOLUBLE QACs mg AB/L 0.07 ± 0.02 0.95 ± 0.02 0.48 ± 0.31 0.52 ± 0.06 0.89 ± 0.19 0.93 ± 0.01 0.51 ± 0.08 0.39 ± 0.08 0.71 ± 0.20 0.22 ± 0.12 1.13 ± 0.05 0.58 ± 0.001 0.86 ± 0.008 Volatile Fatty Acid Comparative Study Volatile Organic Acids Formic Acid Acetic Propionic Butyric Valeric Isovaleric Lactic Total VOAs Acid Acid Acid Acid Acid Acid Plant I Influent 64.3 378 38.2 55.3 8.9 5.3 18.9 568.9 Plant I Effluent 11.5 68.3 13.2 21.9 5.3 3.2 8.9 132.3 Plant B Influent Plant B Effluent Plant G Influent 8.9 134 9.3 16.1 3.5 2.8 1.2 175.8 4.2 32.1 4.3 8.5 1.6 1.2 0.5 52.4 53.8 341 29.4 42.6 18.5 12.8 32.7 530.8 Plant G Effluent 19.3 47.3 8.2 11 4.4 5.2 1.9 97.3 Plant S Influent 21.7 227 17.6 34.2 11.8 8.9 1.6 322.8 Plant S Effluent 8.9 142 11.4 28.5 5.8 3.1 0.8 200.5 Plant M Influent 24.7 345 11.3 26.8 3.2 1.5 1.1 413.6 Plant M Effluent Plant P Influent Plant P Effluent Plant H Influent Plant H Effluent 15.1 180 22 31 13.2 9.4 0.9 271.6 38.5 407 23.7 45.6 8.4 6.6 1.2 531 18.2 89.4 11.3 19 5.3 2.8 0.7 146.7 1.2 18.9 7.5 4.7 3.7 2.8 9.4 48.2 2.3 66.8 4.1 2.7 2.2 1.8 1.3 81.2 Long Chain Fatty Acids Analysis Beef Plant Palmitic acid Stearic acid Myristic acid Oleic acid Palmitoleic acid Linoleic acid Total LCFA’s Long Chain Fatty Acids Influent 19.1 34 27.6 46.7 18.9 22.7 169 Anaerobic Effluent 7.5 12.4 11.7 19.6 6.5 11.6 69.3 Essential Trace Metal Analysis Essential Trace Metal Analysis Anaerobic Influent mg/L Aluminum 0.082 Calcium 18 Cobalt < 0.0040 Copper 0.014 Iron 1.3 Magnesium 5.7 Manganese 0.027 Molybdenum < 0.024 Nickel 0.015 Potassium 1100 Sodium 4100 Zinc 0.78 Date/ Time 12/21/11 14:16 12/21/11 14:16 12/21/11 14:16 12/21/11 14:16 12/21/11 14:16 12/21/11 14:16 12/21/11 14:16 12/21/11 14:16 12/21/11 14:16 12/21/11 13:42 12/28/11 08:53 12/21/11 14:16 Laboratory Investigation of Waste Stream Toxicity Bench Scale Study Waste Stream Investigation Organics Analysis (GC-MS, HPLC, etc.) Element Analysis (Cations, Anions, Essential Trace Elements) Bench Scale Models of Wastewater systems Respiromic Studies Anaerobic Gas Production Studies Nitrification Testing (Toxicity & Growth) System Design Studies Bench Scale Study Bench Scale Emulation Studies of Activated Sludge, Aerated Stabilization Basins & Fixed Film Process Respiromic Studies (To precisely monitor oxygen consumption in test reactors with identical mass transfer rates) Anaerobic Gas Production Studies (To monitor methane, sulfide, CO2 & hydrogen gas production during trace element addition assays Nitrification Testing (Toxicity & Growth) Bench Scale Reactor Investigation of Waste Stream Toxicity Pilot Scale Reactors Pilot Scale Reactors Pilot Scale Reactors aeration pumps insulation Influent metered pump heated baths Effluent aeration stones Respirometry Investigation of Waste Stream Toxicity Respirometry RSA - 8000 RESPIROMETER RSA’s PF-8000 Pulse-Flow Respirometer Respirometry Respirometry Methane Gas Produced (mL) Anaerobic Gas Production Study (BMP) 7000 6750 6500 6250 6000 5750 5500 5250 5000 4750 4500 4250 4000 3750 3500 3250 3000 2750 2500 2250 2000 1750 1500 1250 1000 750 500 250 0 Plant E Plant E w/20 ppm TESS Plant F Plant F w/ 20 ppm TESS 0 25 50 75 100 Time (hrs) 125 150 175 Respirometry Test – Aerobic Biodgredation Anoxic Denitrification Test Biological Methane Production Biological Methane Production Tensiometer Investigation of Waste Stream Toxicity Tensiometer Theta Lite Optical Tensiometer Surface Tension Analysis Contact Angle Tensiometer Pre-Treatment Pond – 58 dynes/cm Mixed Liquor – 62 – dynes/cm For comparison: Tap Water – 72 dynes/cm Aerobic Food Processing Wastewater EQ – 65-68 dynes/cm Nitrification Toxicity Testing Nitrification Toxicity Test Setup Test Procedure • • • • Four 1000mL reactors Run 500mL tests of Control consisting of DI H2O versus 10%, 25%, and 50% concentration of waste water matrix being tested Add ammonium chloride to 100 ppm and your buffer system to control pH between 7.6-7.8 Add nitrifiers and turn air on to begin the test, run the test until the control reaches near 0 ppm NH3-N Nitrification Toxicity Test Description: The Nitrification Inhibition/Toxicity Test is a twenty-four-hour nitrification inhibition screening that analyzes the nitrification activity of a standardized quantity of concentrated nitrifying bacterial cultures. The nitrifying bacteria utilized in the Nitrification Inhibition/Toxicity test are used to evaluate the toxicity to nitrifying bacteria of specific waste streams versus a “control”. The control consists of distilled water, pH buffers, and a source of alkalinity and 10 ml of concentrated nitrifying bacteria. Nitrification Toxicity Test The test samples, are either spiked with various concentration of the chemical being tested or is a percentage of a waste stream being evaluated for toxicity. The “test” samples are then evaluated against the control. Each test utilizes the same volume of material and is equal in volume to the distilled water utilized in the control test. AmmoniaNitrogen (NH3-N) and pH are monitored before and after the test. Nitrification Toxicity/Inhibition Study (Test Setup Example) The Control Test was run with 100% distilled water versus four Screening Tests. The first Influent Test was run at 25% Influent (25% Influent to 75% DI water). The second Influent Test, was run with 50% Influent (50% Influent to 50% DI water). The first Mixed Liquor Test was run at 25% Mixed Liquor (25% Mixed Liquor to 75% DI water). The second Mixed Liquor Test, was run with 50% Mixed Liquor (50% Mixed Liquor to 50% DI water). The Control Reactor and each Test Reactor had their pH adjusted to 7.5. 10 ml of a nitrifying bacteria concentrate was added to each 500 ml test reactor. Each reactor was then aerated with identical air stones with controlled air pressure to each stone. The ammonia-nitrogen was tested at the start of the study and at the conclusion of the 24-hour study. Beef Processing Facility in Colorado Chicken Processing Plant in Arkansas Rendering Plant in Iowa Nitrification Toxicity Can Be Used To Evaluate Specific Chemical Toxicity Nitrification Toxicity Testing Individual Product Testing REACT-OX TM 151 REACT-OX® 151 Nitrification Toxicity Test REACT-OX® 151 is a product which is used in air scrubber systems as a cleaning agent. The following study was conducted to see if REACT-OX® 151 showed any type of toxic or inhibitory effect of nitrifying microorganisms. We used concentrations of 210ppm, 420ppm, 1050ppm, and 2100ppm of 151 to see if there was any inhibitory or toxic effect. The study was conducted over the course of a 5 hour period of time using a Trizma Buffering system to maintain a stable pH between 7.6 and 7.9 over the course of the study. REACT-OX® 151 Nitrification Toxicity Test 151 Toxicity Study 130 120 110 100 90 NH3 (mg/L) 80 control 70 210 ppm 60 420 ppm 1050 ppm 50 2100 ppm 40 30 20 10 0 0 0.5 1 1.5 2 2.5 3 Time (Hours) 3.5 4 4.5 5 5.5 REACT-OX® 151 Nitrification Toxicity Test Over the course of the study there was a steady drop in ammonia levels in the control as well as all of the tests showing that REACT-OX® 151 did not show any signs of toxicity or inhibition in the nitrification process. Bench Scale Treatability Studies NeutraQuatTM Case Study ANAEROBIC METHANE PRODUCTION STUDY TO EVALUATE THE FULL-SCALE EFICACY OF TWO BIOCHEMICALS USED TO NEUTRALIZE THE IMPACT OF QUATERNARY AMMONIUM COMPOUNDS IN A PORK PROCESSING WASTE STREAM RSA - 8000 RESPIROMETER RSA’s PF-8000 Pulse-Flow Respirometer Scope of the Study Quaternary ammonium compounds can negatively affect the performance of anaerobic wastewater treatment. This study was conducted to evaluate two quaternary ammonium neutralizing biochemicals in a bench-scale setting utilizing a Respirometer Systems and Applications (RSA) PF8000 Pulse-Flow Respirometer to measure gas production in test reactors that were impacted by known amounts of a quaternary ammonium compound. Case Study Overview Anaerobic biomass from the processor’s wastewater treatment system and a quaternary ammonium compound utilized for disinfection at the pork processing plant were shipped to Respirometer Systems and Applications (RSA) in Fayetteville, AR. Overview (continued) Under the direction of Dr. James Young the benchscale gas production study was performed utilizing a Respirometer Systems and Applications (RSA) PF8000 Pulse-Flow Respirometer. Overview (continued) Eight discrete anaerobic reactors were utilized in the study. Each reactor received identical amounts of anaerobic biomass and was periodically fed 2400 mg of acetate. Two “Control” reactors were ran to better assess the final test results. Overview (continued) Six “Test” Reactors were used in the study and were amended with either 7.5 or 15 mg/l of the provided quaternary ammonium compound. Of the six Test Reactors two were amended with Quat Lock™ and two were amended with NeutraQuat™. A two stage study was performed. The 1st Stage ran for 72 hours and the 2nd stage ran for 84 hours. RSA – 8000 RESPIROMETER RSA’s PF-8000 Pulse-Flow respirometers are designed specifically to measure oxygen uptake for aerobic biological reactions and gas production from anaerobic and anoxic biological reactions. METHODS: REACTORS 1-3 Test Setup The anaerobic sludge was mixed and the following reactors were set up for the Methane Production Study: REACTOR 1 - 500ml Anaerobic Sludge – Control (w/ 2400 mg acetate added @ Time 0 & Time 24 hr.) REACTOR 2 - 500ml Anaerobic Sludge – 7.5 mg/l Quat (7.5 mg/l Quat and 2400 mg acetate added @ Time 0 & Time 24 hr.) REACTOR 3 - 500ml Anaerobic Sludge – 15 mg/l Quat (15 mg/l Quat and 2400 mg acetate added @ Time 0 & Time 24 hr.) METHODS: REACTORS 4-7 Test Setup REACTOR 4 - 500ml Anaerobic Sludge – 7.5 mg/l Quat & 7.5 mg/l Quat Lock (7.5 mg/l Quat – 7.5 mg/l Quat Lock and 2400 mg acetate added @ Time 0 & Time 24 hr.) REACTOR 5 - 500ml Anaerobic Sludge – 7.5 mg/l Quat & 7.5 mg/l NEUTRAQUAT (7.5 mg/l Quat – 7.5 mg/l NEUTRAQUAT and 2400 mg acetate added @ Time 0 & Time 24 hr.) REACTOR 6 - 500ml Anaerobic Sludge – 15 mg/l Quat & 15 mg/l Quat Lock (15 mg/l Quat – 15 mg/l Quat Lock and 2400 mg acetate added @ Time 0 & Time 24 hr.) REACTOR 7 - 500ml Anaerobic Sludge – 15 mg/l Quat & 15 mg/l NEUTRAQUAT (15 mg/l Quat – 15 mg/l NEUTRAQUAT and 2400 mg acetate added @ Time 0 & Time 24 hr.) METHODS (continued) Test Setup (continued) STAGE 1 – Ran for 72 hours. The Test Reactors were amended with the components listed above at Time 0 and Time = 24 hrs. STAGE 2 - Ran for 84 hours. The Test Reactors were amended with the components listed above at Time 0. 2400 mg of acetate was reintroduced at Time = 18 hours & Time = 36 hours. 1A) TOTAL COMBINED METHANE PRODUCTION TESTS STAGE 2 STAGE 1 (Total Methane Production) 1B) TOTAL COMBINED METHANE PRODUCTION TESTS STAGE 2 STAGE 1 (Methane Production Rate) 2A) NEUTRAQUAT METHANE PRODUCTION TESTS STAGE 2 STAGE 1 2B) NEUTRAQUAT METHANE PRODUCTION TESTS STAGE 2 STAGE 1 3A) QUAT LOCK METHANE PRODUCTION TESTS STAGE 2 STAGE 1 3B) QUAT LOCK METHANE PRODUCTION TESTS STAGE 1 STAGE 2 CONCLUSION NeutraQuat™ amended Test Reactors showed significantly greater methane production than Quat Lock™ amended Test Reactors for all levels of quaternary ammonium or acetate additions. Quat Lock™ amended Test Reactors showed less methane production than the test reactors receiving only the quaternary ammonia compound as an additive (realized a greater toxicity effect). Bench Scale Treatability Studies Bench Scale Treatability Study – Pickling Waste Stream Bench Scale Treatability Study – Pickling Waste Stream An anaerobic lagoon followed by an activated sludge wastewater treatment process was emulated in a pilot-scale wastewater plant consisting of a 4-liter anaerobic reactor followed by a 6-liter aerated continuously stirred biological reactor (test volume of both the anaerobic reactor and aerobic reactor was 4-liters) that was operated as a sequencing batch reactor (SBR). Description of Work An influent reservoir containing wastewater containing React Tank effluent process wastewater provided the influent waste stream for the wastewater treatment system microcosm. During the first phase of the treatability study a competent biological biomass (seed development) was established in both the anaerobic reactor and aerobic SBR. The biomass in each reactor was developed from the anaerobic biomass and from mixed liquor secured from the wastewater treatment system. The mixed liquor was maintained at 4000 mg/l MLSS (+ or – 250 mg/l) in the SBR reactor throughout the course of the study.) BENCH-SCALE STUDY WWT MICROCOSM SET UP CHART WEEK NUMBER May 1- May 6 May 7- June 1 June 2- June 15 June 16- July 10 DESCRIPTION OF WASTEWATER TEST NAME Amendments MICROCOSM To Anaerobic Reactor: React Tank Control Effluent 1L To Anaerobic Reactor: React Tank 75 ml PW + 5 ml May 14 – Osmo-Cure Started Effluent 1L/day + 75 ml Pickle Sodium di@ 10 ml initial then 1 ml/day water acetate/potassiu Hydrocarrier-TR Introduced To Aerobic Reactor: 5 ml Sodium m lactate @ 500 mg/l, then 100 di-acetate/potassium lactate mg/day To Anaerobic Reactor: React Tank 75 ml PW + 10 Effluent 1L/day + 75 ml Pickle ml Sodium diwater acetate/potassiu To Aerobic Reactor: 10 ml Sodium m lactate di-acetate/potassium lactate 75 ml PW + 20 To Anaerobic Reactor: React Tank ml Sodium diEffluent 1L/day + 75 ml Pickle acetate/potassiu water m lactate To Aerobic Reactor: 20 ml Sodium di-acetate/potassium lactate June 20 Osmo-Cure increased to 3 ml/day HydroCarrier-TR Introduced @ 500 mg/l, then 200 mg/day Description of Work: (Continued) Phase II of the Bench Scale treatability study to determine the effect of Pickling Water on wastewater nitrification was performed to identify waste stream amendments that would allow for competent nitrification during periods of high waste stream conductivity and during introductions of the disinfectant potassium lactate/sodium di-acetate. During the one week acclimation period (May 1 – May 6) no amendments were introduced into the waste water microcosm. On May 14 the mineral aggregate microcarrier – Hydrocarrier-TR was introduced into the Aeration Reactor at a dosage amount of 500 mg/l (and at a continuing rate of 100 mg per day). In addition, the osmoprotecterant, OSMOCURE, was introduced at a rate of 1 ml per day. Description of Work: (Continued) OSMO-CURE (a biochemical with osmoprotecterant qualities), was introduced at an increased rate of 3 ml per day starting on June 20. HydroCarrier-TR was increased on June 20th with an additional 500 mg/l one time introduction and then maintained at 200 mg daily introduction rate. OSMO-CURE and HydroCarrier-TR were fed at these rates to the end of the study (July 10). Results The “Bench-Scale Treatability To Determine the Effect of Pickling Water on Wastewater Nitrification” Phase I study examined the impact on wastewater nitrification when increasing amounts of pickle water was fed into the influent and was tracked by comparing the wastewater conductivity (in umhos/cm) to the ammonia-nitrogen concentration in the pilot-scale effluent. This second study or addendum study was performed to assess the feasibility in utilizing a micro-carrier, with toxicity reducing capabilities and as a vehicle for providing large amounts of surface area for sessile bacteria to attach to and thus utilize exopolysaccharides for bacterial colony protection in combination with a osmoprotecterant, Osmo-Cure that provides necessary cosolvents to assist with the osmolality gradient when the wastewater conductivity is rapidly increased. Results The previous study revealed that the pickle water does exert a negative impact on wastewater nitrification as the conductivity exceeds 13,00 umhos/cm. However, in this study wastewater nitrification continued up to 17,000 umhos/cm. The wastewater amendments Osmo-Cure and HydroCarrier-TR can be beneficial in maintaining waste stream nitrification in an high wastewater conductivity environment (up to 17,00 umhos/cm) and when simultaneously experiencing the effect of the “water activity” depressant potassium lactate/sodium di-acetate. Pickling Study Treatability Data Nitification Data 30 NH3-N (mg/L) 25 20 15 10 5 0 NH3-N (mg/L) Pickling Study Treatability Data Date NH3-N (mg/L) Date2 NH3-N (mg/L)2 7-May 23.8 8-Jun 8.4 8-May 3.04 12-Jun 3.35 9-May 19.5 13-Jun 2.8 10-May 27.6 14-Jun 2.68 11-May 24.4 15-Jun 3.85 14-May 26.4 18-Jun 13.75 15-May 6.44 19-Jun 12.5 17-May 4.17 20-Jun 26.75 18-May 3.15 21-Jun 6.55 21-May 3 22-Jun 5.85 22-May 5.53 25-Jun 5.85 23-May 8.8 26-Jun 5.4 24-May 1.88 27-Jun 7.85 25-May 1.77 28-Jun 3.9 29-May 2.16 2-Jul 7.85 30-May 2.06 3-Jul 6.45 31-May 3.2 5-Jul 7.05 1-Jun 2.2 9-Jul 3.65 6-Jun 5.37 10-Jul 5.02 7-Jun 7.5 Bench Scale Treatability Study – Poultry Plant – Quat Toxicity Bench Scale Treatability Study Poultry Plant – Quat Toxicity Bench-Scale Treatability Study Bench Scale treatability study to determine the effect of Missouri Plant’s pre-treatment effluent on wastewater nitrification, utilizing the mixed liquor from an actively nitrifying wastewater treatment at a poultry processing plant process. Bench-Scale Treatability Study WWT MICROCOSM SET UP CHART TEST NUMBER DESCRIPTION OF WASTEWATER MIROCOSM TEST NAME TEST 1 Tennessee Anaerobic Effluent CONTROL TEST 2 Influent – Missouri Effluent Missouri A TEST 3 Influent – Missouri Effluent (w/5 ml NeutraQuat) Missouri B Bench Scale Treatability Study – Poultry Processing Plant Bench Scale Treatability Study Reactors Bench Scale Treatability Study Reactors Bench-Scale Treatability Study Date Sample ID Test 1 12/5/2011 Test 2 Test 3 Test 1 12/6/2011 Test 2 Test 3 Test 1 12/7/2011 Test 2 Test 3 Test 1 12/8/2011 Test 2 Test 3 Test 1 12/9/2011 Test 2 Test 3 Test 1 12/12/2011 Test 2 Test 3 pH level 7.42 7.46 7.43 7.40 7.52 7.39 7.45 7.50 7.37 n/a n/a n/a 7.42 7.59 7.32 7.47 7.59 7.42 Ammonia Nitrogen Level (NH3-N) 0.58 mg\l 0.59 mg\l 0.64 mg\l 0.64 mg\l 0.71 mg\l 0.55 mg\l 0.61 mg\l 0.93 mg\l 0.49 mg\l 0.63 mg\l 1.12 mg\l 0.47 mg\l 0.59 mg\l 1.72 mg\l 0.42 mg\l 0.59 mg\l 1.08 mg\l 0.31 mg\l Bench-Scale Treatability Study Date 12/13/2011 12/14/2011 12/15/2011 12/16/2011 12/20/2011 12/21/2011 Sample ID Test 1 Test 2 Test 3 Test 1 Test 2 Test 3 Test 1 Test 2 Test 3 Test 1 Test 2 Test 3 Test 1 Test 2 Test 3 Test 1 Test 2 Test 3 pH level 7.49 7.57 7.39 7.47 7.61 7.41 7.45 7.53 7.41 7.39 7.51 7.43 7.43 7.56 7.37 7.42 7.52 7.41 Ammonia Nitrogen Level (NH3-N) 0.61 mg\l 1.37 mg\l 0.35 mg\l 0.77 mg\l 1.98 mg\l 0.39 mg\l 0.72 mg\l 3.69 mg\l 0.41 mg\l 0.72 mg\l 3.96 mg\l 0.39 mg\l 0.62 mg\l 4.36 mg\l 0.44 mg\l 0.64 mg\l 4.61 mg\l 0.47 mg\l Bench-Scale Treatability Study Date 12/22/2011 12/27/2011 12/28/2011 12/29/2011 12/30/2011 Sample ID Test 1 Test 2 Test 3 Test 1 Test 2 Test 3 Test 1 Test 2 Test 3 Test 1 Test 2 Test 3 Test 1 Test 2 Test 3 pH level 7.43 7.58 7.38 7.43 7.51 7.47 7.48 7.47 7.34 7.47 7.52 7.32 7.42 7.53 7.45 Ammonia Nitrogen Level (NH3-N) 0.69 mg\l 2.28 mg\l 0.45 mg\l 0.73 mg\l 2.12 mg\l 0.47 mg\l 0.71 mg\l 1.96 mg\l 0.49 mg\l 0.73 mg\l 1.29 mg\l 0.51 mg\l 0.71 mg\l 1.17 mg\l 0.52 mg\l Ammonia Nitrogen NH3-N 0.00 mg\l 12/28/… Test 2 12/30/… 12/29/… 1.00 mg\l 12/27/… 12/26/… 12/25/… 12/24/… 12/23/… 3.50 mg\l 12/22/… 4.00 mg\l 12/21/… 12/20/… 12/19/… 12/18/… 12/17/… 12/16/… 12/15/… 12/14/… 12/13/… 12/12/… 12/11/… 12/10/… 12/09/… 12/08/… 12/07/… 12/06/… 12/05/… Bench-Scale Treatability Study Nitrification Study 5.00 mg\l 4.50 mg\l Test 3 3.00 mg\l 2.50 mg\l 2.00 mg\l 1.50 mg\l Test 1 0.50 mg\l Wastewater Plant Case Studies Carbon Black Plant Rendering Plant Beef Processing Plant Poultry Processing Plant Wastewater Plant Case Studies Carbon Black Plant Carbon Black Plant (Case Study) Wastewater Toxicity Reduction to Re-Establish Competent Nitrification Overview – The facility is located in Bay Town, TX and utilizes carbon bottoms to manufacture Carbon Black New wastewater discharge criteria pertaining to the Chocolate Bayou brought effluent discharge limits down to 10 ppm of ammonia-nitrogen Currently the wastewater plant was discharging ammonia-nitrogen at a concentration greater than 50 ppm Wastewater Facility Layout Pond#1 1.8 MG Influent Pond#2 1.4 MG Borrow Pit w/ Aeration 4.8 MG Effluent Chocolate Bayou Problems To Overcome High Waste Stream Cyanide (>30 mg/l) pH was too low in Ponds #1 & #2 resulting in toxic cyanide conditions There was no clarifier to maintain mixed liquor at a high enough biomass level to maintain competent nitrification How Was This Wastewater System Fixed? 1) The pH was brought in Ponds #1 & #2 utilizing calcium hydroxide and sodium hydroxide (pH brought up to 8.1) 2) Ferric Chloride was utilized to convert the cyanide to thiocyanate. 3) A blend of yeast extract, dry corn steep, sucrose and biotin were fed into Ponds #1 & #2 to provide the indigenous bacteria population with additional vitamins, biological co-factors, growth factors and co-substrates How Was This Wastewater System Fixed? 4) A batch fed enriched reactor was employed to grow significant quantities or nitrifying bacteria that were then fed continuously into the Borrow Pit 5) Additional aeration & mixing was added to the Borrow Pit to allow for adequate oxygen levels to maintain competent nitrification. Wastewater Plant Case Studies Rendering Facility Wastewater Plant Rendering Facility Periodic Loss Of Nitrification Sample: A Rendering Facility with periodic loss of nitrification due to waste stream toxicity. Overview: A poultry rendering plant was experiencing periodic losses of nitrification in its wastewater treatment system. Rendering Plant often produce high loading of ammonianitrogen to their nitrification treatment system During the summer months ammonia-nitrogen can exceed 1000 mg/l in the influent of the oxidation ditch Rendering Facility (Continued) Periodic break-throughs of effluent NH3-N were taking place A review of wastewater plant operating data revealed that the loss of nitrification took place during periods when the oxidation ditch's free chlorine tested out higher than normal (Normal 0.0 mg/l to 0.2 mg/l) MSDS were reviewed from the boiler treatment, cooling towers, air scrubbers and truck-wash During the review process a new chemical being used in the truck washing area was identified as “Aluma-Bright” and it contained hydro-flouric acid. This chemical is very toxic to nitrifying bacteria and needed to be investigated. Wastewater Treatment Plant Diagram Anaerobic Lagoon 5.8 MG Oxidation Ditch 2.4 MG Internal Clarifier Problems to Overcome Ammonia-nitrogen flirting with exceeding the effluent permit values Unknown toxicant coming to the wastewater treatment plant that is only partially explained by the discovery of the hydro-flouric acid found in “Aluma-Brite” and the concurrence of high effluent NH3-N when the measurement of free chlorine was above 0.2 mg/l. After exhausting other leads and focusing on oxidizing compounds, the chlorine dioxide generator system focused on that may be the culprit Problems to Overcome (continued) It was determined that the process was using significant amounts of sodium hypochlorite and that the pH control of the Chlorine Dioxide fluctuated to excess. This needed to be examined. [During Chlorine Dioxide generation variation in the targeted pH of 7.2 results in the formation of chlorite & chlorate instead of the harmless compound chloride] Additional wastewater testing revealed that indeed chlorite & chlorate were “breaking through” all the way to O2 ditch. How Was This Situation Rectified 1) Closer examination revealed that the “Aluma-Brite” was utilized off-site at a truck wash and it was unlikely that hydro-flouric acid was reaching the wastewater plant at any significant concentration. A HPLC test performed on several composite samples verified this information 2) During the generation of chlorine dioxide, the fluctuations in waste stream pH resulted in chlorite & chlorate generation that somehow passed through the anaerobic lagoon. How Was This Situation Rectified (continued) 3) A Standard Operating Procedure was developed that both addressed periodic losses of Sodium Hypochlorite and the generation of chlorite/ chlorate. Utilizing an ORP (Oxidation/ Reduction probe) a blend of Sodium Meta Bisulfite/thiosulfate and a proprietary reducing compound complexed with a biochemical with an affinity for chlorite/ chlorate. 4) In addition to the reduced sulfur chlorite/chlorate mitigating formulation, a mineral micro-carrier with a strong cation exchange for ammonia-nitrogen was fed to the oxidation ditch to enhance wastewater nitrification. Introduce Reducing Chem HydroCarrier-EN @ 400 lbs/day Capture of Hydrocarrier/Biomass Oxidation Ditch Clarifier Hydrocarrier @ 10% MLVSS Return of Hydrocarrier/Biomass Standard Operating Procedure – Poultry Rendering Plant Wastewater Biomass Protection Following A Chlorine Release Standard Operating Procedure – Poultry Rendering Plant Immediate Response Actions Notify the wastewater operator on duty of the chlorine spill or release. Inform the wastewater operator of the approximate volume lost, the waste stream the chlorine was introduced into and the form of chlorine spilled or released (10% sodium hypochlorite or chlorine dioxide generated oxidant). Standard Operating Procedure – Poultry Rendering Plant The wastewater operator will then shut off the appropriate pump to isolate the chlorine Standard Operating Procedure – Poultry Rendering Plant Corrective Response In situations where chlorine is spilled or released, 1.38 pounds of reducing chemical should be introduced for each gallon of 10% sodium hypochlorite solution spilled or released and 1.5 pounds of Reducing chemical should be introduced for each gallon of chlorine dioxide generated oxidant released. Standard Operating Procedure – Poultry Rendering Plant Monitoring Corrective Response A) Oxidation Reduction Potential (ORP) of each sewer will be utilized to monitor the oxidation state of each waste stream as a means of tracking the potential chlorine content. Standard Operating Procedure – Poultry Rendering Plant B) ORP measurements should be taken from the wastewater holding tank(s). ORP readings of + 50 mv or greater will need to be treated with an additional amount of Reducing chemical (introduced in 50 pound increments) until the ORP is reduced below –100 mv. Standard Operating Procedure – Poultry Rendering Plant C) In the Condensate Stream, ORP testing should be performed in the EQ Pond after a spill of 10% sodium hypochlorite solution or a release of chlorine dioxide generated oxidant. After a benchmark ORP reading, the surface aerators should be turned on in the EQ Pond. Surface aerators can be turned off when air borne chlorine starts to diminish. Wastewater Plant Case Studies Beef Processing Wastewater Plant Beef Processing Plant Beef Processing Plant: Catastrophic Loss Of Nitrification Due To Anaerobic Waste Stream Toxicity Overview: A beef processing plant/rendering facility experienced a near complete loss of nitrification Ammonia-Nitrogen rose in the final effluent to a point just below loading coming into the nitrification portion of the wastewater plant. A review of MSDS’s changes in the sanitation vendors and wastewater plant operation data did not reveal any abnormalities Beef Processing Plant (Continued) Hydro Solutions was brought on-site to investigate the causative factors behind this significant loss of nitrification Bench-Scale Nitrification Toxicity Tests revealed significant nitrification toxicity/inhibition emanating from the anaerobic effluent Wastewater samples from the anaerobic lagoon’s revealed high volatile fatty acids, elevated long chain fatty acids, significant concentrations of quaternary ammonium compounds (>30 mg/l) and low BOD removal efficiency (less than 60% removal as compound to the anaerobic influent BOD) Wastewater Treatment Plant Diagram Influent 1.0 MG 1.0 MG Anaerobic Lagoon 1.0 MG Anoxic Treatment 0.8 MG Clarifier 1.0 MG Aeration Basins 1.0 MG 1.0 MG Clarifier Effluent Problems to Overcome High effluent NH3-N due to toxicity/inhibition emanating from anaerobic treatment instability. High concentrations of Long Chain Fatty Acids in Anaerobic Effluent Significant concentration of Quaternary Ammonium Compounds coming to anaerobic treatment and then passed through to the nitrification process (>30 mg/l) Deficient concentrations of essential trace elements Co, Ni, Mo & Mn. How Was This Wastewater System Fixed? 1) A Quaternary Ammonium Compound detoxification agent, NeutraQuatTM was fed to the anaerobic treatment system which led to a 20 mg/l drop in quat concentrations in both the anaerobic influent and effluent. 2) A specific essential trace metal formula (for this particular waste stream) was introduced on a continuous basis (trace metal concentrations of Co, Ni, Mo and Mn were all brought up to adequate levels.) Listing of Chemical Toxicity Concentration Levels Anaerobic Digester Toxicity Concentration Levels Toxicity of Different Compounds to Nitrification Wastewater Plant Case Studies Poultry Processing Wastewater Plant Overview Poultry Processing Plant Over View of Waste Water Tools. Total loss of nitrification ultimately leading to break point chlorination Flow – 1.3 MGD NH3-N Loading – 160-200 mg/l SBR – Aeration Basin - Clarifier Effluent NH3-N eventually rose well above 100 mg/l D.O. above 3.0 mg/l – pH 7.1 to 7.4 MLSS 3800 mg/l in SBR and 3200 mg/l in Aeration Basin Overview Reviewed MSDS from Sanitation, Boilers, Air Scrubbers and Production – checked out O.K. Finally found that EDTA was being utilized at a rate of 50 gallon per day Formalized a plan of action to reduce the impact of the EDTA already in the wastewater system, discontinue EDTA usage, utilize a mineral based micro-carrier with a high cation exchange capacity for ammonium and haul in RAS form a local rendering plant Waste Water Case Study Poultry Processing Wastewater Plant EDTA INHIBITION SBR CMAS Clarifier How Was This Wastewater System Fixed? 1) Calcium Hydroxide and copper sulfide were fed into the wastewater system to blind out the EDTA and supply bioavailable copper for nitrification 2) A specific mineral based micro-carrier with a high cation exchange capacity for ammonium was fed into the wastewater system at 15% of the total solids in the wastewater system until the system was achieving full nitrification for two months. 3) RAS from a local rendering facility was fed to the WWTP. 4) Nitrification recovered within 10 days after the above changes were began. NH3-N Trend Poultry Plant SBR vs. Aeration Basin Ammonia SBR NH3-N mg/L A.B. NH3-N 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 29- 1- 2- 3- 4- 5- 6- 7- 8- 9- 10- 11- 12- 13- 14- 15- 16- 17- 18- 19- 20- 21- 22- 23- 24- 25- 26- 27- 28- 29- 30- 31- 1- 2- 3- 4- 5- 6- 7- 8- 9- 10- 11- 12- 13- 14- 15Feb Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Mar Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr Apr SBR NH3-N mg/L 22 41 49 67 57 57 61 85 136 106 107 102 92 95 75 58 44 44 45 42 46 53 45 55 53 56 57 39 35 24 9 15 19 39 52 50 65 58 61 45 32 25 20 2 2 12 5 A.B. NH3-N 33 30 31 35 40 45 46 50 63 78 89 86 90 91 86 81 70 61 54 46 46 47 41 45 45 44 46 43 36 20 11 7 13 20 25 35 40 32 23 13 13 7.5 5 1.5 0.4 1.1 9.7 Anaerobic Toxicity Concentration Levels TABLE 9 PUBLISHED CONCENTRATION LEVELS OF SELECTED ORGANIC CHEMICALS IMPACTING ANAEROBIC SLUDGE DIGESTION PERFORMANCE Concentration of Organic Chemical In digester – milligrams per liter Unacclimated System Organic Chemical Acetaldehyde Acetic acid Acetone Adipic acid Acrolein Acrylic acid Acrylontrile Allyl alcohol NOTE: Inhibition level decreases with increasing volatile acid concentration 1-amino, 2 propanol 4-Amminobutynic acid Aniline First Notice Reduction In Activity 0 – 2 (29) 4,000+ (29) 4,000+ (29) 1,000+ (30) 4,000+ (29) 5 – 10 (29) 5 – 10 (30) 5 – 10 (29) 5 – 10 (29) <10 (30) <100 (30) 125 – 150 (29) 4,000+ (29) 40 – 50 (29) Fifty Percent Reduction In Activity 350 -400 (29) 10 – 15 (29) 20 – 50 (29) 800 – 900 (29) 150 – 200 (29) 90 – 100 (30) 1,000+ (30) 2,400 – 2,500 (29) Mignone, Nicholas A., Biological Inhibition / Toxicity Control In Municipal Anaerobic Digestion Facilities Acclimated System First Notice Reduction In Activity Anaerobic Toxicity Concentration Levels PUBLISHED CONCENTRATION LEVELS OF SELECTED ORGANIC CHEMICALS IMPACTING ANAEROBIC SLUDGE DIGESTION PERFORMANCE Concentration of Organic Chemical In digester – milligrams per liter Unacclimated System Organic Chemical Benzoic acid 1-Butanol sec-Butanol tert-Butanol sec-Butylamine Butyraldehyde Butyric acid First Notice Reduction In Activity 225 -250 (29) 4,000+ (29) 1,000+ (30) 4,000+ (29) <100 (30) 4,000+ (29) <100 (30) 4,000+ (29) 100 – 200 (29) 4,000+ (29) Crotonic acid 1,000 – 1,200 (29) 15 – 25 (29) Trace (30) 30 – 40 (29) Trace (29) 200 – 300 (29) 5 – 10 (29) <5 (30) 4,000+ (29) Dextrpse Diethylamine Diethylene glycol N,N-dimethylaniline Dodecane 1,000+ (30) 40 -50 (30) <10 (30) 1,000+ (30) 1,000+ (30) Catechol 3-Chairo-1,2-propandiol Chloroform 1-Chloropropane 1-Chloropropene 2-Chloropropionic acid Crotonaldehyde Fifty Percent Reduction In Activity Acclimated System First Notice Reduction In Activity 1,000+ (30) 1,000+ (30) 2,800 – 3,000 (29) 2,500 – 2,600 (29) 600 – 660 (29) 125 – 150 (29) 5 – 10 (29) 700 – 800 (29) 400 – 450 (29) 50 – 100 (30) 300 – 500 (30) 1,000+ (30) Mignone, Nicholas A., Biological Inhibition / Toxicity Control In Municipal Anaerobic Digestion Facilities 180 – 200 (30) Anaerobic Toxicity (continued) Concentration Levels PUBLISHED CONCENTRATION LEVELS OF SELECTED ORGANIC CHEMICALS IMPACTING ANAEROBIC SLUDGE DIGESTION PERFORMANCE Concentration of Organic Chemical In digester – milligrams per liter Unacclimated System Organic Chemical Ethyl acetate Ethyl acrylate Ethyl benzene 2-Ethyl-1-hexanol Ethylene diamine Ethylene dichloride Ethylene glycol First Notice Reduction In Activity 4,000+ (29) 1,000+ (30) 300 – 350 (29) <10 (30) 40 – 50 (29) 1,000+ (30) 1,000+ (30) 15 -20 (30) 150 200 (30) 900+ (30) Formic acid Fumaric acid 5 – 10 (29) <10 (30) 2,000 – 2,300 (29) 1,000 – 1,200 (29) Glutaric acid Glycerol 80 – 100 (29) 4,000+ (29) Hexanoic acid Hydroquinone 550 – 600 (29) 400 – 500 (20) Formaldehyde Fifty Percent Reduction In Activity 1,200 – 1,300 (29) 300 – 500 (30) 300 -325 (29) 100 -200 (30) 50 – 60 (29) 50 – 100 (30) Mignone, Nicholas A., Biological Inhibition / Toxicity Control In Municipal Anaerobic Digestion Facilities Acclimated System First Notice Reduction In Activity 15 -20 (30) Anaerobic Toxicity (continued) Concentration Levels PUBLISHED CONCENTRATION LEVELS OF SELECTED ORGANIC CHEMICALS IMPACTING ANAEROBIC SLUDGE DIGESTION PERFORMANCE Concentration of Organic Chemical In digester – milligrams per liter Unacclimated System Organic Chemical First Notice Reduction In Activity Fifty Percent Reduction In Activity Kerosene <50 (30) 500+ (30) Lauric acid 40 – 50 (20) 200 – 225 (29) Maleic acid Methanol Methyl acetate Methyl ethyl ketone Methyl isobutyl keytone 2-Methyl-5-ethyl pyridine 200 – 300 (29) 900 – 1,000 (29) 4,000 (29) 4,000+ (29) <10 (30) <50 (30) Nitrobenzene Trace (29) Phenol 40 – 50 (29) <50 (30) 4,000 (29) 500 – 600 (29) 100 – 150 (29) 4,000+ (29) 700 – 800 (29) 4,000+ (29) Phthalic acid Propanal Propanol 2-Propanol Propionic acid Propylene glycol Acclimated System First Notice Reduction In Activity 4,000 (29) 100 – 150 (30) 90 – 100 (30) 2,400 – 2,500 (29) Mignone, Nicholas A., Biological Inhibition / Toxicity Control In Municipal Anaerobic Digestion Facilities <50 (30) Anaerobic Toxicity (continued) Concentration Levels PUBLISHED CONCENTRATION LEVELS OF SELECTED ORGANIC CHEMICALS IMPACTING ANAEROBIC SLUDGE DIGESTION PERFORMANCE Concentration Of Organic Chemical In Digester – milligrams per liter Nonacclimated System Organic Chemical First Notice Reduction In Activity Fifty Percent Reduction In Activity Resorcinol 500 – 600 (29) 3,000 – 3,200 (29) Sodium acrylate Sodium benzoate Sorbic acid Succinic acid <50 (30) 260 -300 (30) 4,000+ (29) 4,000+ (29) 500+ (30) Tetralin 1,000+ (30) Valeric acid Vinyl acetate 4,000+ (29) 300 – 350 (30) Acclimated System First Notice Reduction In Activity 50 (30) 900 – 1,000 (30) Source: USEPA, Identification and Control of Petrochemical Pollutants Inhibitory to Anaerobic Processes, USEPA Washington D.C. 20460, EPA-R2-73-194 (1973). Mignone, Nicholas A., Biological Inhibition / Toxicity Control In Municipal Anaerobic Digestion Facilities Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification Toxicity of Different Compounds to Nitrification © Copyright Disclaimer All material in this presentation is, unless otherwise stated, the property of Hydro Solutions, Inc. Copyright and other intellectual property laws protect these materials. 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