Science in China Series B: Chemistry © 2008 www.scichina.com chem.scichina.com www.springerlink.com SCIENCE IN CHINA PRESS Springer Synthesis and characterization of boron nitride sponges as a novel support for metal nanoparticles ZHENG MingTao, LIU YingLiang†, GU YunLe & XU ZiLin Department of Chemistry and Institute of Nanochemistry, Jinan University, Guangzhou 510632, China This paper describes a simple synthetic route for the synthesis of hexagonal boron nitride (h-BN) powders with high specific surface area, in which BBr3, NH4Cl and Al powders are used as starting materials. The structure and composition of the powders were characterized by electron diffraction, Fourier transformation infrared spectroscopy and X-ray photoelectron spectroscopy in the selected area. X-ray diffraction shows wide peaks of crystalline h-BN with the particle size on the nanometer scale, and transmission electron microscopy reveals that the products have a novel spongy morphology. Silver nanoparticles loaded h-BN sponges were prepared via a one-step synthesis method. Different reaction conditions for the formation of h-BN sponges were also investigated. boron nitride, synthesis, characterization, catalyst supports 1 Introduction Boron nitride (BN) is well known as one of the most important technical ceramic materials with interesting properties, such as high strength, low density, high melting point, high mechanical strength, good resistance to corrosion, excellent chemical stability, and outstanding thermal and electrical properties. These make BN an attractive candidate for a wide range of technical applications, especially for applications under extreme - conditions[1 3]. Recently, a number of studies have been reported on the preparation of boron nitride materials with special morphologies, such as one-dimensional nanostructures[4,5], hollow spheres[6], nanocapsules[7], nanocages[8], porous structures[9] to obtain new interesting properties and potential applications. For instance, porous BN materials have attracted particular interests due to their high surface area, low density and narrow pore size distribution. Porous BN powders with a high specific surface area (between 300 and 600 m2·g−1) have been synthesized for catalytic applica- tions[10 13]. BN of other structures with high surface area and narrow pore size distribution have also been reported. For example, highly regular BN nanomesh with a 2 nm hole size was obtained by self-assembly on a Rh(111) single crystalline surface[14]. BN nanotubes were synthesized by chemical vapor deposition (CVD) using BCl3 and NH3 at 923 K within the channels of mesoporous silica SBA-15[15]. In our previous work, we synthesized hexagonal bo- ron nitride[16 18]. Herein, spongy boron nitride powders with high surface area (378 m2·g-1) were prepared via a simple chemical route without using templates. The reaction conditions were optimized for the synthesis of spongy boron nitride suitable to be used as catalyst supports, especially for noble metal catalysts. A simple one-step method for loading noble metal nanoparticles was also developed. 2 Experimental All reagents used in our experiments were of analytical pure grade. Synthesis experiments were carried out in a Received July 29, 2007; accepted September 22, 2007 doi: 10.1007/s11426-008-0026-3 † Corresponding author (email: [email protected]) Supported by the Key S&T Special Projects of Guangdong Province (Grant No. 2005A11001001) and the Natural Science Union Foundations of China and Guangdong Province (Grant No. U0734005) Sci China Ser B-Chem | Mar. 2008 | vol. 51 | no. 3 | 205-210 N2 flowing glove box. For the preparation of bare BN sponges, an appropriate amount of NH4Cl (0.150 mol), Al powders (0.100 mol, 500 mesh) and BBr3 (0.050 mol) were put into a stainless autoclave of 50 mL volume (route 1). For the preparation of noble metal particles (such as Ag) loaded sponges, NH4Cl (0.150 mol), Al powders (0.105 mol), BBr3 (0.050 mol) and AgCl 2.5 mmol) were added into the autoclave (route 2). In both cases, the autoclaves were sealed and heated from room temperature to 500℃ at a ramping rate of 10℃/min in a furnace and maintained at 500℃ for 10 h. After the autoclave was cooled to room temperature naturally, the crude product was collected and washed in turn with dilute hydrochloric acid,distilled water and absolute ethanol for several times. The products were dried in vacuum at 80℃ for 10 h. White powders were obtained. X-ray powder diffraction (XRD) pattern was collected in a 2θ range from 10° to 80° at a scan speed of 2° (2θ )/min on an MSAL-XD2 X-ray diffractometer using Cu-Kα radiation (40 kV, 20 mA, λ = 1.5406 Å). Transmission electron microscopy (TEM) images, high resolution transmission electron microscopy (HRTEM) images and selected area electron diffraction (SAED) pattern were obtained on a JEOL JEM-2010HR and a Philips Tecnai-10 microscope. TEM samples were prepared by casting a droplet of the product suspension in ethanol onto amorphous carbon-coated copper grids. Fourier transformation infrared (FTIR) spectra were recorded on a BRUKER EQUINOX 55 Fourier transmission IR spectrometer, and a KBr wafer was used as the substrate. X-ray photoelectron spectra (XPS) were recorded on an ESCALAB 250spectrometer (Thermao Electron Corp.) using Al Kα as the excitation source. For the calibration of binding energies, carbon C 1s at 285.5 eV was used as the reference. Nitrogen adsorption/desorption isotherms were measured on a Tristar 3000 adsorption analyzer. Prior to the adsorption measurements, the samples were degassed for 6 h at 300℃ in the degas port of the adsorption analyzer. reported in literature (JCPDS card file, No. 85-1068). The peak broadening can be attributed to its small particle size which is shown to be on the nanometer scale. Calculation reveals the lattice constants are a = 2.511 and c = 6.764 Å, well consistent with the reported values (a = 2.510 and c = 6.690 Å). Figure 1 XRD pattern of the BN sample prepared by the reaction of BBr3, NH4Cl and Al powders at 500℃ for 10 h. Figure 2 shows the FTIR spectrum of the sample. Two strong characteristic absorption bands centered at 1390 and 810 cm−1 were observed, similar to the reported absorption bands for h-BN [19,20]. The band at 1390 cm−1 results from the in-plane B—N TO model of the sp2-bonded BN, while the band at 810 cm−1 can be attributed to the out-of-plane B—N—B bond vibrations. The absorptions at 3430 cm−1 and the weak peak at 1635 cm−1 can be ascribed to O—H and N—H bonds respec- 3 Results and discussion Figure 1 shows a typical XRD pattern of the sample prepared by route 1. All three diffraction peaks can be indexed as h-BN (002), (100) and (110) planes, corresponding to their inter-plane spacing of 3.38, 2.18 and 1.26 Å respectively. These values agree well with those 206 Figure 2 FTIR spectrum of the BN sample prepared by the reaction of BBr3, NH4Cl and Al powders at 500℃ for 10 h. ZHENG MingTao et al. Sci China Ser B-Chem | Mar. 2008 | vol. 51 | no. 3 | 205-210 tively resulting from the adsorbed H2O and the surface —NH2 groups. The composition of the products was also investigated. Shown in Figure 3 is the wide-scan XPS spectrum of the as-prepared h-BN sample. In the survey scan (Figure 3(a)), peaks at 190.21, 397.92, 284.58 and 532.49 eV, characteristic of B1s, N1s, C1s and O1s respectively, are displayed. The B1s peak at about 190.21 eV (Figure 3(b)) and the N1s peak at about 397.92 eV (Figure 3(c)) indicate the presence of BN, and the binding energies are in good agreement with the reported values for bull BN[21]. Quantification of B1s and N1s peaks gives the average B/N atomic ratio of approximately 1.00:1.05 corresponding to the stoichiometric composition of BN. Oxygen and carbon may come from water absorption and contamination by species in air. Figure 3 XPS spectra of the as-prepared BN sponges: (a) survey spectrum; (b) B1s region; (c) N1s region. Based on the above XRD patterns, XPS and FTIR spectra, it can be concluded that the as-synthesized products are pure- phase h-BN. The morphology of the products was investigated by TEM. Figure 4(a) and (b) show the representative TEM images of the as-prepared BN products. It can be seen that the products have a sponge-like morphology and a porous structure. A magnified TEM image of BN sponges is shown in Figure 4(c). It is evident that the product consists of a large quantity of the nanocrystalline flakes of 400-800 nm long and 20-40 nm thick (Figure 4(b) and (c)), and the spongy structures are formed by the agglomeration of such flakes. Figure 4(d) shows the SAED pattern of the spongy sample. The diffraction rings corresponding to d-spacings of 3.38, 2.18, 1.26 Å, match the crystalline (002), (100) and (110) planes of h-BN. This is in good agreement with the XRD result. Figure 4(e) shows the HRTEM image of the sample. It reveals that the average distance between the neighboring fringes is about 0.34 nm. It also matches the (002) d-spacing of h-BN. Figure 5 shows nitrogen adsorption-desorption isotherms and corresponding pore size distribution of the boron nitride sponges. The adsorption isotherm is of type IV with H2 hysteresis loop at a relative pressure between 0.4 and 1.0. From the isotherms, the specific surface area of 378 m2·g−1 and pore volume of 0.27 cm3·g−1 are derived. The pore size distribution shows two well separated peaks, indicating the existence of two types of pores with the average pore size of about 2.7 nm and 50 nm in diameter respectively. To investigate the effect of different reaction conditions on the formation of the sponges, we changed the reaction temperature and time length and found that temperature and time affected the yields of h-BN sponges significantly. At the temperature below 400℃, nanoparticles instead of sponges were obtained. At the temperature above 600℃, mainly flake-like boron nitride and few sponges were obtained, and its surface area was reduced remarkably. In contrast, at 500℃, h-BN sponges were the predominant product. It was also found that reaction time of 10 h produced more h-BN sponges than either of 6 or 24 h. Thus, the most favorable temperature for synthesizing h-BN sponges is around 500℃, and the optimal reaction time is about 10 h. The main chemical reactions involved here can be written as follows: 3 NH4Cl → 3 NH3 + 3 HCl (1) ZHENG MingTao et al. Sci China Ser B-Chem | Mar. 2008 | vol. 51 | no. 3 | 205-210 207 Figure 4 Representative TEM characterizations of the as-prepared BN sponges: (a) and (b) TEM images; (c) and (d) magnified TEM image of the sponges and its SAED pattern; (e) corresponding HRTEM image taken from the BN sponges. Inserted magnified HRTEM image of the square area shows the average inter-planar spacing is 0.34 nm. Figure 5 Nitrogen adsorption/desorption isotherms and pore size distribution of boron nitride sponges. 208 ZHENG MingTao et al. Sci China Ser B-Chem | Mar. 2008 | vol. 51 | no. 3 | 205-210 Al + 3 HCl → AlCl3 + 1.5 H2 (2) (3) BBr3 + NH3 → h-BN + 3 HBr (4) Al + 3 HBr → AlBr3 + 1.5 H2 BBr3 + 3 NH4Cl + 2 Al (5) → h-BN + AlCl3 + AlBr3 + 2 NH3 + 3 H2 It is well-known that NH4Cl can be decomposed to NH3 upon heating as described in Eq. (1). The freshly produced NH3 instantly reacts with BBr3 to form h-BN nanocrystals, as described in Eq. (3). From the thermodynamic point of view, the reaction between BBr3 and NH4Cl, described as Eqs. (1) and (3), is thermodynamically favored and also endothermic (ΔHfº= 98.62 kJ/mol; ΔGfº= −42.5 kJ/mol). Reactions described in Eqs. (2) and (4) are exothermic (Eq. (2): ΔHfº= −427.3 kJ/mol, ΔGfº= −342.9 kJ/mol; Eq. (4): ΔHfº= −418.33 kJ/mol, ΔGfº= −328.3 kJ/mol. The heat produced could be transferred to the reaction in Eq. (3), and this ensures that the reaction in Eq. (3) proceeds smoothly. In addition, BN nanocrystallites anneal to form sponges in the presence of superfluous heat and prevent nanocrystallites from growing into larger crystallites. Shapes of the spongy h-BN may be determined by the template effect of Al or AlX3 (X = Cl, Br) particles. The total reaction can be described by Eq. (5). Previously, Xu et al. reported the synthesis of fullerene-like h-BN with vessel, hollow sphere, peanut, and onion structures by reacting BBr3 with the synergic nitrogen sources NaNH2 and NH4Cl[22]. However, in our experiments, it was found that the Figure 6 products were amorphous BN without using Al powders under the same conditions. It indicated that Al powders played an important role in producing the novel sponge-like BN. This novel material is expected to be used as a spongy catalyst support. As described in the experiment part, when AgCl (2.5 mmol) was added into the reaction system (route 2), silver nanoparticle loaded BN sponges could be produced. The XRD pattern of the resulted sample is shown in Figure 6(a). In addition to the diffraction peaks of h-BN, strong diffraction peaks of Ag (111), (200), (220) and (311) were observed. Further, the composite was characterized by TEM. Figure 6(b) is a typical TEM image of BN sponges supported Ag nanoparticles synthesized by route 2. Ag nanoparticles with the diameter of about 10-50 nm are well dispersed and embedded in BN sponges. Obviously, this one-step synthesis route is an efficient measure to load noble metal nanoparticles on BN. 4 Conclusions In summary, we have successfully synthesized spongy h-BN powders with high specific surface area by the reaction of BBr3, NH4Cl and Al powders at 500℃. Silver nanoparticles loaded BN sponges have been prepared via a one-step synthesis route. Due to its interesting composite nanostructure, this novel material may have potential use as a catalyst for new applications. 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