Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability Margaret G. Nate (SNAME: AM) Alion Science and Technology [email protected] David B. Goodfriend (SNAME: SM) Virginia Tech [email protected] As the role of modern naval non-combatants evolves to include multi-mission ships increasing their exposure to asymmetric threats and as damage can also occur accidentally outside of an intentional weapon impact, the assessment of survivability of non-combatant ships becomes necessary to ensure fleet-wide mission capability. A survivability enhancement case study was performed by modifying and applying traditional combatant survivability methodology to the 145m non-combatant naval training and hospital vessel shown above. Thousands of tests were conducted with each test randomly varying threat parameters and hit locations in order to capture the chaotic nature of random unknowns, thus providing a probabilistically determined assessment of occurrences similar to real world threat events. Structural, Mobility, Damage Control, and Self Defense mission areas with limited inherent survivability are identified and expert recommendations proposed based on analysis of initial damage in addition to “through time” performance results and from expert design review. In cases where design recommendations are not feasible or difficult to implement, then the recommendations made focus in improving operational survivability through crew actions and training. KEY WORDS: Survivability, Susceptibility, Vulnerability, Recoverability, Non-combatant, AIREX, Crew Egress INTRODUCTION Throughout the history of naval warfare a consistent pattern has evolved between the development of anti-ship threats and the development of shipboard protective measures against those threats. Since the 1980’s, the combination of ship-board Nate protective measures has been colloquially referred to as ‘survivability’ and is defined more accurately as the measure of a vessel’s ability to complete its mission after an attack. The measure of survivability considers one or more of the following aspects: susceptibility (ability to avoid being hit), vulnerability (level of damage when hit) and recoverability (ability to recover from a given level of damage). (OPNAVIST 9071.1A 2012) Consideration of all three aspects (susceptibility, vulnerability Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 1 and recoverability) independently by separate analyses is referred to as ‘Total Survivability’ and the consideration of all three aspects within a single assessment of the vessel is referred to as ‘Total Integrated Ship Survivability’. While historically the enhancement of ship survivability has been primarily associated with naval combatants; as the role of modern naval non-combatants evolves to include additional missions as with the LCS, and as the possibility of asymmetric threats places these ships at increased risk, the assessment of survivability of non-combatant ships becomes necessary to ensure fleet-wide mission capability. The authors have performed a survivability enhancement case study by modifying and applying traditional combatant survivability methodology to a 145m non-combatant naval training and hospital vessel. Within this paper, the authors will identify areas with limited inherent survivability and propose design recommendations based on the case study with a focus on separation and redundancy of vital equipment, passive and active fire protection, and crew egress/evacuation capability. PRINCIPLES OF SURVIVABILITY Survivability is the capacity of a total ship system to avoid and withstand damage while maintaining mission integrity over time. Total ship survivability metrics are separated into a combination of several factors focusing on Susceptibility (avoid damage), Vulnerability (withstand damage), and Recoverability (control damage). Depending on the size and mission of a ship, all three survivability branches or specific combinations may be assessed to examine inherent survivability performance. For example, it is important for submarine survivability to focus most on susceptibility as avoiding detection is a submarine’s first line of defense especially during covert and reconnaissance missions. Although inherent susceptibility protection typically increases as the size of the vessel decreases due to naturally smaller signatures, inherent vulnerability and recoverability protection decreases due to reduction in space available for separation and redundancy. However, with the introduction of multi-mission ships, modern surface warfare vessels should focus on an optimized combination of all three survivability elements in order to ensure the success of each individual mission. Susceptibility The first layer of a ship’s defense system is susceptibility or a ship’s ability to avoid detection by an enemy, usually defined by management of visual, infrared, acoustic, radar cross section, magnetic, and other detectable signature systems. The susceptibility portion of a survivability analysis considers the structural design of the ship and technology incorporated to reduce these signatures. Assessment of any signature involves evaluating the strength of the signal at the receiver of interest, and comparing that signal strength to the background "noise" in the expected operating environment. Signature analysis indicates how easily a given threat can detect, track, target, and home in on the ship system. By assessing the system signatures, Nate the probabilities of these early events (detect, track and target) in the "kill chain" can be calculated for a given threat. (Sajdak 2014) Lower signatures decrease the probability of all of these events, thereby decreasing susceptibility. Beyond evaluation of the capability for the threat to detect, track, and target the ship system, the impact of factors such as countermeasures, environmental conditions, tactics, and threat system performance must also be assessed. Countermeasures including threat suppression, maneuvering tactics, radar decoys, and strategic topside antenna arrangement are commonplace techniques to decrease the susceptibility of a vessel. Susceptibility analyses are conducted using software which considers design parameters of the ship such as shape and emissions to determine the ships ability to avoid detection. A susceptibility review is primarily conducted during the detail design phase of a project as structural elements are finalized during this stage while topside and equipment arrangements remain flexible. As an example of a generic susceptibility analysis, a radar signature is input for the ship system, and a hit probability curve is generated. The resultant probability curve determines the probability the threat has of detecting, tracking, and targeting the ship system for that given signature. This probability data is unique for each threat, and is usually determined through a combination of experimental and empirical methods. Similar probability curves exist for all events in the kill chain. Combining these probabilistic calculations with simulated elements, e.g. threat and ship system motions, and running the mission scenario multiple times varying the inputs by randomly selecting each input based on its probabilistic distribution, gives a number of times the ship system was unable to avoid or defeat the threat attack out of a total number of simulations at any simulation analysis time. For example if the susceptibility is measured as 253 hits to the ship system in a total of 1000 analyses, the probability that the ship system was unable to avoid or defeat the threat attack is 25.3%. Vulnerability The second layer of defense is measured as vulnerability, or a ship’s probability of mission capability loss given a hit. More specifically, vulnerability measures the ship’s inherent capability to withstand damage. Examining the varying methods by which damage may be imparted on the ship system and subsequently quantifying the type and amount of the ensuing system damage yields the determination of a ship system’s vulnerability. Methods by which damage may be inflicted on a ship system include shock and overpressure caused by internally or externally detonating explosions in air (Airex) or external underwater explosions (Undex), ballistic projectile and fragmentation damage, and shape charge jetting. Additionally, damage may be progressive such as with fire spread or flooding. Vulnerability can be managed in several ways including separation and redundancy of equipment, ballistic armoring of critical spaces, shock hardening of components, etc. Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 2 Redundancy involves the duplication of critical components in order to avoid loss of primary and secondary systems following an event. However, implementing duplicates of equipment is only useful if the equipment is properly separated. By utilizing both separation and redundancy simultaneously, the vessel is less likely to lose critical systems that support primary mission capability. For example, if an event occurs causing loss of starboard power cabling then port cabling should remain intact and no electrical functionality would be lost due to separation and redundancy. Hardening and armoring is used to mitigate damage from blast, fragmentation, direct projectile impact, fire, and/or shock. However, the type of protection implemented must be carefully considered as the parameters necessary for prevention of damage can be counterintuitive. For example, the mitigation of shock damage requires increased ductility of surfaces while mitigation of fragmentation requires a harder, less penetrable material. Vulnerability is typically investigated at both basic or detail design stages. As more detailed equipment, structure, and system diagrams are available, more detailed vulnerability analysis can be conducted. In recent years there has been a shift to operationally oriented vulnerability requirements where the vulnerability of the system is measured by its lack of ability to perform a specified capability, such as a mission or operation, based on the residual strength or functionality of the system as damage is applied. By employing system deactivation diagrams, the ship system vulnerability is measured and assessed by following the progression of failures through the deactivation diagram to determine the most vulnerable areas of the system architecture. Recoverability Following the preventative susceptibility and vulnerability measures, recoverability is a ship’s ability to control damage and remain functional after an event occurs. A system may regain capability by reconfiguration, repair, or replacement of components or subsystems. Reconfiguration is a means to reactivate a failed sub-system by modifying the existing subsystem architecture to work through an alternate path. For example, a fractured fuel line has required that the engine shut down resulting in the failure of the ship system to achieve required speed. Reconfiguring the engine’s fuel system to allow it to draw fuel from a path not containing the fractured line will allow the vessel to regain the required speed capability. System reactivation may also be accomplished via the repair or replacement of a failed vital component such as the fractured fuel line. Mitigation of progressive damage is imperative to maintain all onboard ship functionality, the most universal of which is active fire containment, fire suppression, and firefighting. Fire containment systems include securing ventilation fans, shutting ventilation dampers, shutting doors/hatches, installing fire curtains and blankets to prevent spread of smoke and manning hoses at fire boundaries to prevent fire spread. Fire suppression systems such as Sea Water, Water Mist, and Foam sprinkling Nate systems can be installed and employed to combat fires that might arise from threat damage or accidental damage in noncombat scenarios. Manual crew firefighting can also prevent further damage through strategic placement of fire plugs and hose reels throughout the ship. Fire Zones that employ fire retardant bulkheads with fire rated insulation (such that fire cannot spread from one fire zone to another) and the use of insensitive munitions are passive ways to ensure that damage is controlled and increase recoverability. Watertight zones limit flooding capability in a collision or external hull damage event while washdown systems and decontamination stations are vital to maintaining collective protection system zones in the event of a chemical/biological/radiological attack. Damage Casualty Isolation Instruction (DCII) cards are typically generated during the detail design phase to decrease crew response times and serve as a tool to identify distributed systems existing in a compartment and location of accessible valves outside of each compartment in order to rapidly set fire and flooding boundaries and to isolate damaged distributive systems. Recoverability assessments primarily focus on damage control system availability and crew response times in order to restore mission capabilities. System recoverability is measured and assessed by following the progression of repairs, replacements, and reconfigurations through a reactivation diagram to determine the most recoverable areas of the system architecture. System reactivation diagrams are essentially the reverse of the system’s deactivation diagrams. TOTAL INTEGRATED SHIP SURVIVABILITY Total ship survivability requires a balanced and integrated consideration of the differing facets of ship design including signature control and self-defense weapon systems (susceptibility reduction) and post hit damage mitigation (vulnerability reduction and recoverability enhancement). The significant weight, volume and cost penalties associated with survivability features such as thicker armor and rapid-response damage control systems may often be outweighed by the simple fact that the probability of the ship getting hit by the threat is minimal. Consequently, an integrated probabilistic approach to the determination and evaluation of a measure of a system’s total survivability is required in order to provide a true measure of mission capability and success for any systems engineering acquisition program. To mitigate mission system failures, and consequently mission failures, designers and systems engineers analyze the system functionality, be it intact or in a damaged state to determine the system effectiveness in achieving a quantified performance or a “performance based requirement”. The analysis of a system’s functionality for the purpose of evaluating the probability of mission success is called a survivability analysis. With regard to ship systems, survivability is one of the most important aspects of design and systems engineering because it is one of the most influential factors in determining combat ship system mission effectiveness. Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 3 Further within the disciplined system engineering process, concept, systems and lifecycle designers employ an integrated total ship survivability assessment program in those areas from performance requirement definition in concept development through detail drawing design of ship systems. In all design and requirement definition aspects, designers and systems engineers using a survivability analysis methodology coupled with reliability analysis will be able to provide development of quantitative performance requirements for survivability conditions, and sub conditions yielding mission success. reports as shown in Figure 1. Vulnerability measures are the predicted probabilities of ships meeting selected levels of mission performance after sustaining a hit while Recoverability measures are the probability distribution of the time required to stop the spread of damage and to return to a preselected/optimum capability after such a hit. The topside assessment however, is primarily used to analyze the susceptibility of a ship. Susceptibility measures are defined as the predicted probability of a ship to avoid and/or defeat and attack by a weapon threat. To ensure mission success, survivability analysis methodology being with accessing the design of the vessel, evaluating the threat environment, and selecting the design threats based on the CONOPS. The ship structure, equipment, distributed systems, and threat distribution should be modeled in a 3D environment. Using the threat distribution, 1000’s of hit scenarios should be simulated against the vessel using validated Modeling and Simulation software to maintain statistical significance of damage results. Mission performance can be evaluated by applying the quantified hit probability to survivability performance requirement criteria selected at concept design. Based on the results of the performance requirements, survivability weaknesses can be identified and recommendations made to enhance the design of the vessel. In cases where design recommendations are not feasible or difficult to implement, then the recommendations made focus in improving operational survivability through crew actions and training. The specific Survivability Analysis Process depicted in Figure 1 was developed at Alion Science and Technology to represent an industry standardized survivability lifecycle flow from project conception through detail design and beyond if operational maintenance is required. Figure 1 also demonstrates the progression of how initial vulnerability results generated at concept design are used to determine susceptibility scores and “through time” recoverability results at basic design which in turn are used to generate operational guidelines at detail design. Many institutes provide guidance for designing “survivable” ship systems by reviewing threats, discussing survivability and damage control concepts, and acknowledging the tradeoff process. Most institutes however only emphasize one aspect of survivability, be it susceptibility, vulnerability, or recoverability. To quantify system survivability and provide a true measure of ship system’s effectiveness, a methodology beyond those presented within the current literature must be employed. This method must integrate all three aspects of survivability: susceptibility, vulnerability, and recoverability, and must also achieve verification, validation and accreditation (VV&A) such that the designer has the proper tool in order to develop and determine an accurate single measure of total integrated system survivability. (DoD Instruction 5000.61 2009) Application to Naval Vessels An essential element of ship design is the integrated measurement of a ship’s susceptibility and vulnerability to specific weapons threats, as well as the ability to recover from a weapon event. Advanced survivability efforts generally include generating platform specific survivability requirements as well as simulating and analyzing the effective performance capability of the ship against weapon threats. A typical approach to a ship’s survivability assessment begins with the acquisition of the ships ICD/CONOPS/DRM, from a Navy which initiates the generation of the series of models and Nate Figure 1 Survivability Analysis Process To ensure an affordable and effective military system, one that will achieve a high probability of mission success, the Department of Defense DOD 5000.2R requires that any acquisition project use a disciplined systems engineering process to be applied throughout the concept, systems and lifecycle designs. Within the disciplined systems engineering process, such as that of the intended acquisition of a navy warship, integrated product teams (IPT) are defined for many tasks including survivability and / or live fire test and evaluation (LFT&E). The survivability or LFT&E IPT, through the use of an integrated total ship survivability assessment program, evaluates, compares, and investigates design growth and emerging design features and cost. Modifications Required for Non-combatant Application While historically the enhancement of ship survivability has been primarily associated with naval combatants; as the role of Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 4 modern naval non-combatants evolves to include additional missions, and as the possibility of asymmetric threats places these ships at increased risk, the assessment of survivability of non-combatant ships becomes necessary to ensure fleet-wide mission capability. The design of “multi-mission ships” and emphasis on fleet-wide standardization has advanced survivability practices on both combatants and non-combatants in the 21st century. Additionally, it is important to recognize that damage can occur outside of a weapon impact. Fire initiation and flooding can be caused by overheated machinery equipment, faulty wiring, equipment cable sparking due to poor maintenance practices, repair activities such as welding or cutting, accidental hazardous material spillage, oil used in cooking, smoking paraphernalia or arson. Accidental flooding can be associated with hull breach due to a collision or grounding incident or deluged pipe rupture due to poor maintenance practices. These occurrences can occur unexpectedly on both combatants and non-combatants alike and are vital to simulate to ensure the vessel is designed to withstand accidental damage as well as intentional damage. MODELING AND SIMULATION SOFTWARE OVERVIEW As a probabilistic indication of a ship’s ability to maintain a designated capability or performance level, survivability is a quantifiable description of designated ship capabilities or performance measures as defined and assessed against a threat. Full quantification of a complex system is not feasible leading to the need to perform a statistical determination to provide probabilistic representation of a ship’s survivability. Advanced survivability methods include generating platform specific survivability requirements as well as simulating and analyzing the effective performance capability of a ship against various weapon threats. Integrated survivability tools such as MOTISS (Measure of Total Integrated Ship Survivability) are utilized to provide probabilistic representations of survivability by combining initial damage effects with recovery analysis into a single software suite that assists in survivability design, design evaluation, requirements assessment, and resource allocation. Thousands of tests are conducted with each test randomly varying threat parameters and hit locations in order to capture the chaotic nature of random unknowns, thus providing a probabilistically determined assessment of occurrences similar to a real world threat event. MOTISS utilizes a 3D physical representation of systems coupled with detailed logic models of selected subsystems. Structural modeling is performed using Rectilinear Mapping to allow for more rapid processing over traditional modeling and simulation methods while still maintaining simulation accuracy for large structures. Component and system modeling is performed using Axis-Aligned Bounding Box (AABB) space and weight formulation to allow for rapid component modeling enabling a total system simulation of the vessel performance. Nate Incorporated within MOTISS is the methodology for internal overpressure, ballistic and fragment penetration, linear jet theory for shaped charges, hull rupture and holing, rule based component lethality including shock impulse, acceleration, kinetic impact, temperature and saturation failures, fault tree analysis and network decision theory for system deactivation and reactivation re-evaluation, zonal fire spread, solid and liquid fuel loads allowing for thermal pulse ignition, options for sprinkling, water-mist, foam agent and gas agent fire suppression systems, progressive flooding, tank loading, and the inclusion of firewater release and education. (MOTISS Ver. 3.0 User and Theory Manual 2011) MOTISS is built as a federation of software subroutines or modules linked by a common physical model and controlled by a single master routine as shown in Figure 2. The “one model and one tool” approach enables through-time integrated failure effect and consequence classification analyses across all barriers (technical, operational, and procedural). The benefits of this approach include reduced costs to perform the analysis through the use of less software and the development of fewer separate system models, reduced time to conduct analysis by requiring fewer models to be built and less total run-time to generate results, and enhanced capability and understanding of the total system of systems through significantly enhanced integration of efforts and a greater understanding of system complexities. Figure 2 MOTISS Analysis Assessment Process NON-COMBATANT CASE STUDY Mission and Specifications CONOPS The concept of operations (CONOPS) for the case study defines the vessel as a hospital ship during wartime and training and humanitarian support vessel during peacetime. The vessel is ~145m length overall, ~130m length waterline, ~20m maximum beam, ~10m depth to Main Deck, ~5m design draft, and ~6,000 tons displacement. The vessel has a crew Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 5 compliment of 120 but is able to accommodate up to 320 total trainees and/or passengers. Propulsion The vessel is equipped with a CODOG (Combined Diesel or Gas) system. Two controllable pitch propellers each connect to an individual shaft with each shaft connecting to a reduction gear driven by individual diesel engines or a single gas turbine. Ship Service Power Ship service power system is composed of four ship service diesel generators (SSDGs), two main switchboards, and two power load centers (PLCs). Figure 4 Vessel Fire Zones Equipment Model A total of 891 Vital Components and 2712 pipes and cables were modelled to incorporate 696 pieces of equipment with 767 network deactivation logic systems to represent 42 survivability performance requirements shown below in Figure 5. Scantlings The vessel has 600mm frame spacing and is constructed using high tensile Grade A steel (355MPa Yield), high tensile Grade E steel (355MPA Yield), and Aluminum as shown below in Figure 3. Figure 5 Vital Component and Distributed System Model Figure 3 Plate Material Inherent Mission Capabilities In accordance with ships required inherent mission capabilities, the vessel is expected to fulfill the following: Air Capable Ship (ACS), Search and Rescue (SAR) using Rigid-hulled Inflatable Boats (RHIBs) or aircraft, Humanitarian support, and Medical support through sick bays. Secondary Mission Capabilities Although the ship is not expected to engage directly within a combat zone it is required to perform the following specific roles/duties: Identify Friend or Foe (IFF) detection, Anti-Surface Ship Warfare (ASU) engagement, and Anti-Air Warfare (AAW) engagement. It is important to note that the self-defense equipment listed here can be used with dummy detonators for training purposes or loaded with active charges to use in a wartime environment if necessary. Requirement Model Survivability requirements can be separated into two categories: compliance based and performance based. Compliance based requirements are the minimum survivability design requirements to be met. Some requirements can be waived based on the type and size of the ship. These requirements are not performance based and are assessed for compliance solely through design review (i.e. visual inspection and confirmation of design data) to ensure “Good Survivability Practice” to be followed. Performance based requirements can be assessed against the specific MOTISS probability of encounter evaluation criteria given in Table 1 which allows a vessel to be ‘scored’ based on a probabilistic remaining design capability post impact. The performance requirements can be separated into four (4) levels defined in Table 1. For purposes of this case study, only performance requirements will be addressed. A total of 42 survivability performance requirements were assessed against the case study vessel. Model Description Structural Model Based on general arrangement drawings the model was refined to include 1029 Axis Aligned Bounding Box (AABB) zones and 7057 structural plate elements (with associated stiffening and thermal insulation) in order to represent 586 compartments (with associated environmental conditions, fuel, and tankage loadings prescribed) within the 4 Pressure Zones and 4 Fire Zones (shown in Figure 4). Table 1 Survivability Performance Level Descriptions Nate Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 6 Threat Model In order to properly assess the overall survivability of the case study vessel, the model was subjected to 1,000 impingements across four threats. The threats were selected using an Analytical Hierarchy Process (AHP) (Saaty 1994) and include a Man Portable Rocket, Naval Artillery Round, and two Anti-Ship Missiles (ASMs). Each threat is then categorized as “over matching”, “equivalently matching”, and “under matching” as shown in Table 2. A threat is defined as “Under matched” if the vessel is designed to withstand an impact and still maintain full mission capability (SP4 level capability). A threat is defined as “equivalently matched” if the vessel is designed to withstand an impact and be able to return to port safely under its own power (SP2 level capability). A threat is defined as “under matched” if the vessel is designed to withstand an impact and be able to remain afloat (SP1 level capability). Table 2 Threat Descriptions MOTISS Simulation Assumptions For each threat analysis the vulnerability and recoverability performance of the vessel was evaluated over a 15 minute duration (analysis length) at a 30 second time increment (global time step). Within all analyses, the primary weapon effects (blast, thermal pulse, and fragmentation), and secondary effects (secondary detonations, progressive flooding, progressive fire and system network deactivation / reactivation) were assessed. Within these assessments, only passive and installed Firefighting systems were permitted as Man-in-the-Loop-Operations (MITLO) were assumed to only initiate at 16 minutes post impact (conservatively assumed as twice the ideal DC on-sight action team response time). Crew were allowed to activate installed firefighting systems as well as perform limited system isolation or equipment activation / deactivation functions prior to the 16 minute condition. Preliminary Survivability Performance Assessment As tabulated in Table 3, the case study vessel was incapable of providing system recovery of lost capability post initial automated reconfigurations. For example, uninterrupted power supply (UPS) and automatic bus transfer (ABT) restoration functions which occur instantaneously function where appropriate provided that the equipment remains undamaged. However auxiliary system reconfiguration to regain limited functional capability in the absence of damaged equipment and MITLO is not possible. The remaining case study vessel concerns, as determined by a root cause analysis of the deficiencies, and identified by the vessel’s MOTISS assessment, all relate to power distribution and unsuppressed fire propagation. Additionally, in scenarios Nate for which unsuppressed fires spread along the Main Deck, sufficient passenger egress routes may be unavailable to safely muster or evacuate vessel passengers. This is particularly concerning in scenarios where the total number of passengers exceeds the minimum (120) number of crew members as is possible in inherent Humanitarian and Medical support missions. The case study vessel has sufficient redundancy and separation to assure post damage power generation capacity (i.e. the case study vessel can produce power and assures casualty power connections are intact), however, the design is incapable of distributing power sufficiently throughout the vessel in a damage event. Table 3 Case Study Vessel Threshold Survivability Scores Power Distribution Power cabling on the case study vessel was modeled from the SSDGs to the Switchboards, PLCs, ABTs, MBTs, power panels, and controllers and includes 440V, 220V, and 115V power systems as shown below in Figure 6. Figure 6 Power Distribution As can be seen in Figure 6, the primary power system is not designed using a Port-High Starboard-Low configuration but clearly runs zonally below the damage control deck. However, the survivability of the overall power system is limited due to exceedingly long cable segments that act as the sole power source to vital loads. As an example, Figure 7 depicts a scenario in which any event that induces the loss of the power cable availability between frames 98 and 162 (shown in blue) will cause loss of the Emergency Radio Room 220V power panel. The loss of this panel directly results in failure of a survivability control requirement necessary for damage control communications. Loss of damage control communications can limit the amount of time available for damage control response teams to respond to progressive damage such as fire and flooding. Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 7 In order to reduce the vulnerability of this run, without changing the designs distribution methodology, an additional transformer would need to be installed in the area of the Emergency Radio Room. However, the cabling needed to run from the 220V Radio Feeder Panel to the Emergency Radio Room and the transformer required to service this space would be roughly the same weight (around 70 kg). Separating these critical spaces from this vertical zone should increase the case study vessel’s survivability when impacted in this location. However, this examination of power distribution shows that even if the “Vulnerable L” is populated with less critical spaces, this does no good if critical systems (like power and communications) are still routed through the “Vulnerable L” region. Not only is it imperative to relocate critical compartments to outside of the “Vulnerable L”, but system arrangements much be changed as well. Unsuppressed Fire Spread The root cause of failure analysis discussed previously analysis also indicated that the case study vessel is unable to contain fire from progressing outside of the primary damage zone resultant from the naval artillery and ASM missile strikes without Man-in-the-Loop operations (i.e. manual firefighting). The standard naval interpretation assumes that the Primary Damage Zone (PDZ) encompasses only the compartments directly influenced by the impact of the weapon – the compartment containing the hit location and any compartments open to the blast. The system logic for limiting the fire spread therefore stipulates that any compartment not a part of the Primary Damage Zone (PDZ), and on fire, fails the performance requirement. Figure 7 Power Supply to Emergency Radio Power Panel The application of Mil-C-24640 ‘A’ or Mil-C-24643 ‘A’ armored wire / braided armor cables (in minimum compliance with IEEE-45-2002) in lieu of the non-armored (Mil-C-24640 ‘U’ or Mil-C-24643 ‘U’) cables that are presently applied to the case study vessel would improve power distribution availability without requiring additional equipment or secondary power sources. Based on the power generation results discussed above, and area has been identified that is referred to the “Vulnerable L” which designates an “L shaped” susceptibility and vulnerability problem aboard the case study vessel. The main reason for concern with the ‘Vulnerable L” is that vital spaces relating to command and control functions are stacked and/or adjacent along the “L” configuration. Any impacts between frames 76 and 94 could affect more than one of these vital spaces, leading to multiple survivability performance requirement failures as shown in Figure 8. However, the recent International Maritime Organization (IMO) Safe Return to Port (SRtP) as dictated by Safety Of Life At Sea (SOLAS) regulations, has defined the PDZ as any compartment within a vertical fire zone containing the weapons affect (i.e. the Main Vertical Zone or MVZ). To account for the IMO SRtP definition within Fire Limited to PDZ requirement, vertical damage zones were superimposed and aligned with the watertight separation and failure of the performance requirement was updated to “Fire Limited to MVZ”. This updated performance requirement is set to fail when a single compartment outside the MVZ is on fire – i.e. the requirement would fail as soon as the fire spreads from the vertical zone that contained the primary weapon effect to any other vertical zone. By modifying survivability performance requirement definition from the standard naval PDZ definition to comply with IMO SRtP (coinciding therefore with accepted practice for passenger vessels, hospital ships and training vessels), the performance of the case study vessel shown in Table 4 increases by as much as 10%. Table 4 Affect MVZ Definition on Fire Spread Requirement As indicated by Table 4, the revised SP1-14 PDZ definition (accepted practice for passenger vessels, hospital ships and training vessels) results in only an approximate 4% (41 of 1000) of threat weapon impacts breaching the vertical WT zones thereby violating IMO Safe Return to Port (SRtP) regulations and failing the MOTISS SP1-14 (Fire Limited to MVZ requirement). The particular statistics by threat are: Figure 8 “Vulnerable L” Location Nate Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 8 0 of 250 (0%) were Man Portable Rocket threats (where 44 impacts induced conflagration) 32 of 250 (12.8%) were Naval Artillery threats (where 183 impacts induced conflagration) 3 of 250 (1.2%) were ASM 2 threats (where 237 impacts induced conflagration) 6 of 250 (2.4%) were ASM 1 threats (where 241 impacts induced conflagration) 38 of the 41 of IMO SRtP violations of the Fire Limited to MVZ requirement, the primary cause is the unmitigated progression of fire along breached passageways (e.g. fire is initiated within a passage which then burns unmitigated across a non-tight boundary). An example of this is illustrated by a fire initiated from a naval artillery hit shown in red in Figure 9. Figure 9 Fire Progression 600s Post Artillery Impact on Main Deck In this case, a naval artillery impact breaches command and control, pressure lock, and collective protection system (CPS) fan room doors initiating the fire in the starboard Main Deck Passageway. The failure of the pressure lock door causes a breach in the Fire Zone Boundary and enables fire to spread from the MVZ into the CPS fan room (which is only accessible from the pressure lock). Despite the spread of fire from one Fire Zone to another, fire spreads to no other compartments in Fire Zone 1 before 15 minutes and no secondary detonations result though the fire does spread unmitigatedly aft through the starboard main deck passage and continues aft and athwart ship as there is no installed firefighting with these compartments. While MITLO actions were not permitted in analyses described here, it is important to note that the damage scenario described in Figure 9 resulted in loss of a “single point of failure” seawater firefighting branch to the deckhouse therefore severely limiting manual and installed damage control capability. Based on this damage and potential inability to mitigate fire progression in the deckhouse and above thereby further affecting the evacuation capability especially since the life boats are located on the deckhouse levels. Crew Egress and Emergency Evacuation As the case study vessel is a multi-mission ship, including hospital, training, and conference hosting capabilities, much of the service life will be spent with significant numbers of untrained people on board. This makes easy and fast egress an important function that the ship must be able to support. Even if all people on board can safely egress, emergency evacuation stalled if either the forward deckhouse or the aft deckhouse (where the lifeboats are located) is inaccessible. According to a National Research Lab study on the ex-USS Shadwell, the decision to abandon ship must be made within 7 minutes of fire ignition or flooding progression in order to ensure that all crew and passengers on board can egress safely because crew in spaces adjacent to a total flashover environment will become disoriented at 7 minutes. (Williams 1999) However, the command crew need to quickly determine and assess all damage information in order to make an evacuation decision, and utilizing investigators and verbal communication may not be sufficient. Therefore, the installed casualty management system needs to have ample sensors and input, as well as a survivable layout, in order to quickly provide the command crew with the information needed to make a timely abandon ship decision. To investigate the egress and evacuation of the case study vessel, the post damage availability of egress routes from each of the crew manned spaces as well as the lecture halls (which can pose a “choke point” problem in the event of an emergency evacuation) to any one of the six lifeboat muster stations (red highlighted compartments in Figure 10) was examined. Within this analysis, the condition of evacuation (e.g. do all passengers egress safely?) was not initially examined, however, the possibility of evacuation (i.e. does a safe route to any lifeboat muster station exist?) was examined. A route (from a green manned or lecture space to a red muster space in Figure 10) was determined unsafe if: 1. The hot air temperature along any route exceeded 100 degrees Celsius which would result in human incapacitation within 30 minutes if egress is not possible (Williams 1999) 2. Flooding along any route exceeded 50 cm in depth as all personnel would require the use of egress aids such as handrails, human assistance, etc. that may not be installed/available on the vessel to evacuate from a confined space at this flooding depth (Ishigaki 2008) 3. Any door/hatch necessary for egress of a compartment in which crew are stationed was inoperable As indicated in Figure 9 the rate of fire spread along passages is not immediate. The average breach or flashover time from primary weapon damage compartment is approximately 5 minutes. Therefore, fire containment aboard the case study vessel is functionally dependent on Man-in-the-Loop Operation (MITLO) actions and that limited manning is not recommended for this vessel. Nate Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 9 Propulsion, and Navigation. These requirements and their specific parameters vary by ship type and mission but can include: Structural damage limited to XX% length waterline Flooding limited to X number of watertight zones Maintain damage stability in sea state X Fire limited to Main Vertical Zones Maintain XX% residual strength given a damaged state Of the 14 out of 1000 (less than 2%) total weapon impact events affecting the Damage Stability, Fire Protection, Power, Propulsion, and Navigation categories of survivability performance requirements, an example representative analyses (shown Figure 11) was selected for a crew evacuation study. Figure 11 Artillery Damage Illustration at 300s Post Impact Figure 10 Manned Compartments and Muster Stations Based on the post damage availability of egress routes, egress route loss as shown is primarily due to two reasons: 1. The compartment of origin exceeds 100 degrees Celsius making the space uninhabitable and causing route loss 2. A space near the compartment of origin along the egress route exceeded 100 degrees Celsius where the passage is required for all egress such that when access to this passage is lost, all egress routes specific compartments in the deckhouse are lost Following the conclusion of the egress route availability assessment (e.g. is an egress route available for all passengers?), a crew egress safety study to determine the condition of the evacuation (e.g. can all passengers egress safely given a damaged state?) was also considered. For the crew egress safety study, the vessel was subjected to several weapon impact analyses affecting primary function and damage control performance requirement categories that would be vital to safe evacuation including Damage Stability, Fire Protection, Power, Nate In this scenario, a naval artillery shell detonates in a port passageway on the Main deck, igniting a fire and rupturing an Operation Room. Additionally, doors and hatches fail that connect the First Platform and Main Deck passages as well as Operation Room and Main Deck passage. The fire slowly heats the surrounding passages spreading as it spreads through the Main Deck port passageway. By 660 seconds, all open First Platform passages as well as the Main Deck passage above the failed hatch are ignited and fire spread is stopped on the 1st Platform at the watertight bulkheads (fore and aft). From 660 to 810 seconds, the fire continues to spread through the Main Deck passages. However, in this scenario no other performance requirements other than Fire Limited to MVZ are affected by the scenario described above, though the functionality of several fireplugs and installed firefighting systems are lost (including Diesel Engine Room watermist functionality). Although, this is not an issue that requires a design change if the fire does not spread to this machinery space. Within the crew egress simulations, crew and passengers were modelled in each accessible compartment. A base crew speed of 1.36 m/s was used based on the average of the four crew speeds, minimum and maximum, female and male, on page 36 of International Maritime Organization (IMO), Guidelines for Evacuation Analysis for New and Existing Passenger Ships, MSC.1/Circ.1238, 30 October 2007. However, in order to Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 10 account for factors that would affect crew speed during evacuation such as; injury, littering, lighting effects, queuing effects, etc. a reduced speed of 0.40 m/s was assumed based on corrective factors as defined within the International Maritime Organization (IMO), Guidelines for Evacuation Analysis for New and Existing Passenger Ships, MSC.1/Circ.1238, 30 October 2007. Additionally, a set time of 300 seconds (5 minutes) post weapon event was assumed as the time at which evacuation initiates based on the Time to Alert from International Maritime Organization (IMO), Guidelines for Evacuation Analysis for New and Existing Passenger Ships, MSC.1/Circ.1238, 30 October 2007. The primary forward and aft lifeboat muster stations were taken as the evacuation muster locations for these analysis and each crew member was assigned a single muster location (i.e. 1 of 6) based on their location within the ship. Based on the route check assessment and confirmed by crew evacuation study, the evacuation of the case study vessel post weapon impact initiated no later than 7 minutes post impact in order to reduce the probability of loss of life. As shown in Table 5, the average time to evacuate from any manned compartment to a muster location is approximately 100 seconds, with the maximum time approaching 4 minutes (240 seconds). As previously discussed, the primary evacuation failure is delay of reaction due to temperature at the time the call to evacuate is first given. Related to the rate of fire spread along passages, the fires do not spread immediately (i.e. less than 60 seconds). The average breach or flashover time from primary weapon damage compartment is approximately 5 minutes. Therefore, fire containment aboard the case study vessel is functionally dependent on Man-in-the-Loop Operation (MITLO) actions and that limited manning is not recommended for this vessel. Based on the route check assessment and confirmed by crew evacuation study, the evacuation of the case study vessel to muster stations initiate no later than 7 minutes post impact if the damage is not under control by this time in order to reduce the probability of loss of life. The consideration of a non-combatant vessels power distribution system design, ability to resist fire propagation through both systems and MILTO response, and available egress routes combine to ensure full mission capability of training, humanitarian and medical support in non-aggravated environment but also self-defense capabilities in wartime scenarios. The authors intend for this technical report to serve as the first in a series highlighting survivability related to ship design and crew operations. Future publications within this series will examine the applicability of standards developed as part of LFT&E regulations for mid-size naval surface combatants to other case studies such as small patrol craft, offshore oil platforms, passenger vessels, and modernizations from flight to flight. Following publications will then concentrate on incrementally adding complexity to the survivability simulations such as electrifying flooded water, considering the effect of Firefighting Ensembles (FFEs) on crew tolerances, and implementation of updated regulatory framework developed by inter-governmental and/or non-governmental organizations. ACKNOWLEDGEMENTS Table 5 Average Time to Evacuation CONCLUSIONS Based on the power generation results discussed above, and area has been identified that is referred to the “Vulnerable L” which designates an “L shaped” susceptibility and vulnerability problem aboard the case study vessel. The main reason for concern with the “Vulnerable L” is that vital spaces relating to command and control functions are stacked and/or adjacent along the “L” configuration. Separating these critical spaces from this vertical zone should increase the case study vessel’s survivability when impacted in this location. However, this examination of power distribution shows that even if the “Vulnerable L” is populated with less critical spaces, this does no good if critical systems (like power and communications) are still routed through the “Vulnerable L” region. Not only is it imperative to relocate critical compartments to outside of the “Vulnerable L”, but system arrangements much be changed as well. Nate The authors would like to acknowledge both Dr. Alan Brown of Virginia Tech and Dr. John Waltham-Sajdak of Alion Science and Technology. Their continued mentorship and support is integral in expanding the authors’ survivability research. This technical paper is resultant of their encouragement to share the authors’ findings with peers in the maritime community worldwide and raise awareness for combatant and noncombatant survivability alike. The authors also wish to express their gratitude to the Republic of Korea Navy for their extensive support and collaboration on international survivability projects. REFERENCES Germanischer Lloyd. Preliminary Guidelines for Safe Return to Port Capability of Passenger Ships. Hamburg, 2009. International Maritime Organization. Guidelines for Evacuation Analysis for New and Existing Passenger Ships. 2007. Ishigaki, T., Y. Onishi, Y. Asai, K. Toda, and H. Shimada. “Evacuation Criteria during Urban Flooding in Underground Space.” presented at the 11th Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 11 International Conference on Urban Drainage. Edinburgh, Scotland, UK, 2008. MOTISS User and Theory Manual, Version 3.0, Alion Science and Technology, Alexandria, VA, 2011. Saaty, T.L. Fundamentals of Decision Making and Priority Theory with the AHP. Pittsburgh: RWS Publications, 1994. United States. Department of Defense. DoD 5000.2-R: Mandatory Procedures for Major Defense Acquisition Programs (MDAPS) and Major Automated Information System (MAIS) Acquisition Programs. Washington DC, 2002 United States. Department of Defense. DoD Instruction 5000.61: DoD Modeling and Simulation (M&S) Verification, Validation, and Accreditation (VV&A). Washington DC, 2009. United States. Department of the Navy. Office of the Chief of Naval Operations. OPNAVIST 9070.1A: Survivability Policy and Standards for Surface Ships and Craft of the U.S. Navy. Washington DC, 2012. United States. Naval Research Laboratory. Williams, F.W., J.L. Scheffey, S.A. Hill, T.A. Toomey, R.L. Darwin, J.T. Leonard, and D.E. Smith. Post-Flashover Fires in Shipboard Compartments Aboard ex-USS Shadwell: Phase V — Fire Dynamics. Washington DC, 1999. Waltham-Sajdak, J.A., A. Shechter, and M. Shechter. “Quantification of Naval Combatant's Susceptibility as a Means of Survivability.” presented at the 17th Naval Ship Technology Seminar. Republic of Korea, 2014. Nate Application of Modeling and Simulation Methodologies to Enhance Non-Combatant Naval Survivability 12
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