CQMF - Cours inter- universités “Matériaux Fonctionnels” Electrolytes solides 13 March 2013 Ana C. Tavares, INRS-EMT 1 Electrolytes Solides • Quiz • Fundamentals – Electrochemical cells – what is a solid electrolyte – types of solid electrolytes – ….. • Applications – ZEBRA battery – Solid oxide fuel cells – Direct methanol fuel cells – Electrolyser – Electrodialysis • Materials – Na+ ion conductor – O2- anion conductor – H+ conductors (high T and low T) vs. OH- conductors (low T) – Ionomers: • Proton exchange membranes • Anion exchange membranes 2 Solid state electrochemistry Solid State Electrochemistry may be divided into two broad topics: • Solid electrolytes which conduct electricity by the motions of ions, and exhibit negligible electronic transport – Crystalline and amorphous inorganic solids – Ion conducting polymers • Electrodes which conduct both ions and electrons – Crystalline inorganic solids – Conducting polymers Li-ion battery PEM fuel cell 3 ELECTROCHEMISTRY e- e- Cathode e- e- Anode ½ O2 + 2H+ + 2 e- → H2O H2 → 2H+ + 2 e- H+ Overall reaction: H2 + ½ O2 → H2O Electrolyte ∆E°= 1.24 V at 25 ° C Electrochemistry ⇒ electron transfer between an electrode and chemical species in a solution ⇒ interface 4 INTRODUCTION – Electrochemical device ∆E ° = -nF∆G° H2O (l) → ½ H2 (g) + O2 (g) ½ H2 (g) + O2 (g) → H2O (l) Galvanic (electrochemical) cell Electrolytic cell ∆G>0 ⇒ ∆E < 0 ∆G<0 ⇒ ∆E > 0 Decomposition of chemical compounds by A spontaneous redox reaction is used means of electrical energy (electrolysis): to create an electric current. • water electrolysis (H2, O2) • Batteries • brine electrolysis (Cl2) • Fuel cells • electrorefining and electrowining of several non-ferrous metals (Al (bauxite), Cu, Zn, Pb) 13 Janvier 2011 PaC (INRS-EMT) par A. Tavares 5 EQUILIBRIUM AND THE NERNST EQUATION σ c RT ∆E e = E C − E A = ∆E 0e + ln σO nF c R ∆E 0e = E 0C − E 0A ∆E / ∆G ∆E 0e = 0.3402 − (−0.7628) ∆E = 1.103V 0 e vs. HRE ??? ∆E 0e = E 0C − E 0A ∆E 0e = 0.3402 − 1.229 ∆E = −0.888V 0 e vs. HRE 6 ELECTROCHEMICAL CELLS http://en.wikipedia.org/wiki/Voltaic_pile 7 ELECTROCHEMICAL CELLS • Production of aluminium, lithium, sodium, potassium, magnesium, calcium, copper • Production of chlorine and sodium hydroxide • Anodization is an electrolytic process that makes the surface of metals resistant to corrosion. Decoration purposes…. • Electroplating 8 PORALIZABLE ELECTRODE vs NON POLARIZABLE ELECTRODE - + eeV A High impedance voltmeter (current zero) B Current (j) ≠ 0: -Polarizable electrode: the electron transfers through the DL is very difficult; if the number of electrons is increased, they will accumulate at the interface and the potential will increase (Hg, metal electrodes….) - Non polarizable electrode: the electron transfers through the DL is very easy; the electrons do not accumulate at the interface and the potential will remain constant (reference electrodes….) 9 ELECTRON TANSFER: DEPARTURE FROM EQUILIBRIUM - + e- ∆E = − eV ∆G nF Electrochemical conversion of energy j≠0 A B η = E j − E eq ∆V = ∆E − Ση − ∆VΩ ∆V = ∆E − Ση Sum overpotentials A&B Ohmic drop=R.I ∆V = ∆E − Ση − ∆VΩ − ∆Vt stability 10 DEPARTURE FROM EQUILIBRIUM Electrolyser - ∆G >0: load e _ ∆V = (E 0C − E 0A ) + (ηC + ηA ) + RI + ∆V( t ) e Power Source - ∆G <0: + ∆V = (E 0C − E 0A ) − (ηC + ηA ) − RI − ∆V( t ) M M’ Mn+ M’y+ Thermodynamic reversible potential (Nernst) Overpotential s Stability term Total Ohmic losses nature of reactions nature of the electrodes - ELECTROCATALYSIS - cell and components design and operating conditions 11 DEPARTURE FROM EQUILIBRIUM V Electrolysers (+) • maximum I, lower ∆V Eeq • maximum I, higher ∆V Power sources (-) I ∆V = ∆E ± Ση ± ∆VΩ ± ∆Vt Cell design Depends on the electrode reactions energy losses due to activation energy and concentration profile Materials chemistry and physiscs 12 DEPARTURE FROM EQUILIBRIUM Pathway of a general electrochemical reaction 13 ELECTROCHEMICAL CELLS ∆E 0e = E 0C − E 0A ∆E 0e = E 0C − E 0A ∆E 0e = 0.3402 − (−0.7628) ∆E 0e = 0.3402 − 1.229 ∆E 0e = 1.103V ∆E / ∆G ∆E 0e = −0.888V ??? 14 ELECTRICAL DOUBLE LAYER Interface: region where two different phases become in contact 15 ELECTRICAL DOUBLE LAYER Interface: region where two different phases become in contact 16 Crystalline solid electrolytes • Ionic conductivity occurs by means of ions hopping from site to site trough a crystal structure • It is necessary to have partial occupancy of energetically (near) equivalent sites Two broad classes of conducting mechanism Vacancy migration Interstitial migration The ionic conductivity, σ σi = Ci ⋅ z i ⋅ µ i ci concentration of mobile species i (interstitial or vacancies) zi charge of species i µi mobility of species i 17 Crystalline solid electrolytes Vacancy migration: Interstitial sites migration: Vacancies are generated when a number of sites that would be occupied in the ideal defect free structure are empty (Schottky defect, charged impurity). An ion adjacent to a vacancy may be able to hop into it leaving its own site vacant. Interstitial sites are empty sites in an ideal structure. Occasionally in real structures ions may be displaced from their lattice sites into interstitial sites. Schottky Defect in NaCl: Na+ + Cl- → VNa + VCl Frenkel Defect in AgCl: Ag+ → VAg+ Ag+ interstitial 18 Crystalline solid electrolytes The ionic conductivity, σ σi = Ci ⋅ z i ⋅ µ i Conductivity means many mobile ions • A practical way to increase Ci is by means of doping with aliovalent (or heterovalent) ions: formation of solid solutions. There are four fundamental ionic mechanisms for achieving charge balance: Doping with higher valent cations Doping with lower valent cations Cation vacancies Anion interstitials Cation interstitials Anion vacancies e.g. 3 Li+ = Al3+ in Li4-3xAlxSiO4 e.g. Ca2+ = Y3+ + F- in (Ca1-xYx)F2+x e.g. P5+ = Si4+ + Na+ in Na1+xZr2(P3-xSix)O12 2Zr4+ + O2- = 2Y3+ in (Zr1-2xY2x)O2-x The number of interstitials or vacancies increases with x. 19 Crystalline solid electrolytes The activation energy ∆Hm is the major factor controlling the ionic mobility µ. The Arrhenius expression for conductivity is σ = A exp (-∆Hm/RT) • • • • The activation energy ∆Hm represents the ease of ion hopping. It is related directly to the crystal structure and in particular to the openness of the conduction pathway. Most ionic solids have densely packed crystal structure with narrow bottlenecks and consequentially with large activation energy for hopping, usually 1 eV (96kJ/mole) or greater and conductivity values are low. In solid electrolytes open conduction pathways exist and activation energy may be much lower, as low as 0.03 eV as in AgI. 20 Inorganic solid electrolytes • Ag+ Ion Conductors (Ion selective electrodes) – Ag2S - used in some ion selective electrodes • Na+ Ion Conductors – Sodium β-Alumina (i.e. NaAl11O17, Na2Al16O25) - used as a membrane in several types of molten salt electrochemical cells – NASICON (Na3Zr2PSi2O12) • Li+ Ion Conductors (Li ion batteries) – LiCoO2, LiNiO2, LiMnO2 • O2- Ion Conductors (SOFCs, oxygen sensors) – Cubic stabilized ZrO2 (YxZr1-xO2-x/2, CaxZr1-xO2-x), – doped CeO2 – δ-Bi2O3 – Defect Perovskites (La1-xCaxMnO3-y, La1-xSrxCo1-yFeyO3-y,) • F- Ion Conductors (Ion selective electrodes) – LaF3 • H+ Ion conductors (High temperature H2 and direct methanol fuel cells) – CsHSO4 21 Solid Electrolyte Materials - β alumina (example 1) Sodium beta alumina is a non-stoichiometric sodium aluminate known for its rapid transport of Na+ ions. The β-Al2O3 structures are layered structures in which densely packed blocks with spinel-like structure alternate with open ‘conduction planes’ containing the mobile Na+ ions. The β and β” structures differ in the detailed stacking arrangement of the spinel blocks and conduction planes. This material selectively passes Na+ ions while blocking other species, including liquid sodium and liquid sulfur. It is a ceramic which can be formed and sintered by commercially available techniques and its conductivity at operating temperatures — 250 to 300 C — compares favorably with electrolytes used in conventional battery systems such as sulfuric acid and potassium hydroxide. 22 Solid Electrolyte Materials: β and β’ alumina (example 1) 23 Solid Electrolyte Materials: β and β’ alumina (example 1) the conductivity of polycrystalline β/β’’-Al2O3, depends on: (i) composition; (ii) relative proportion of and phases present; and (iii) microstructure (grain size, porosity, impurities, etc.). 24 Solid Electrolyte Materials: β and β’ alumina (example 1) Single cell tubular design ZEBRA batteries The ZEBRA battery operates at 300-350 °C and utilizes β-alumina as electrolyte and molten sodium chloroaluminate (NaAlCl4, melting point of 157 °C), as the secondary electrolyte. The negative electrode is molten sodium. The positive electrode is nickel in the discharged state and nickel chloride in the charged state. • Specific energy 90 Wh/kg and power (150 W/kg). • LiFePO4 lithium iron phosphate batteries store 90–110 Wh/kg and the more common • LiCoO2 lithium ion batteries store 150–200 Wh/kg. 25 Solid Electrolyte Materials: β and β’ alumina (example 1) Single cell tubular design ZEBRA batteries •The primary elements used in the manufacture of ZEBRA batteries, Na, Cl and Al have much higher worldwide reserves. • Lifetimes of over 1500 cycles and five years have been demonstrated with full-sized batteries, and over 3000 cycles and eight years with 10- and 20-cell modules. • Vehicles powered by ZEBRA batteries have covered more than 2 million km. The sodium nickel chloride battery (or ZEBRA battery, so-called for the Zeolite Battery Research Africa Project) has been under development for almost 20 years, and is now 26 entering the commercialization phase. Solid Electrolyte Materials: β and β’ alumina (example 1) 27 Solid state devices - Solide Oxide Fuel Cells (example 2) • High temperature needed in SOFC are due at the low ionic conductivity of the electrolyte at low temperature. 28 Solid state devices - Solide Oxide Fuel Cells (example 2) 29 Solide Oxide Fuel Cells main features (example 2) • All solid state device • High temperature operation – Multiple fuel possibility if combined with the right amount of water (internal reforming) – Direct process of the fuel in the fuel cell – Expensive catalysts are not necessary • High efficiency – Small electronic conductivity and gas crossover – But low thermodynamic efficiency than PEM • Tolerance to impurity – No CO poisoning – But some materials design have poor tolerance for sulfur • Simple design of MEA – Absence of liquid phase in the electrodes (flooding, catalyst wetting) – • No need of water management Suitable for cogeneration – Residential and small stationary plant generation 30 Crystalline Solid Electrolytes for SOFC (example 2) General requirements for a SOFC electrolyte are: • high ionic conductivity • low electronic conductivity, • stability in both oxidizing and reducing environments (gradient in the oxygen partial pressure across the cell from 0.2 atm on the air side to 1x10-15 to 1 x10-20 atm on the fuel side) • good mechanical properties and long-term stability with respect to dopant segregation. State of the art electrolytes: • YSZ (yttria stabilized zirconia) • CGO / SDC (gadolinia / samaria doped ceria) • Sr Mg-doped LaGaO3 gallate (La0.9Sr0.1Ga0.8Mg0.2O2.85) 31 Crystalline Solid Electrolytes for SOFC (example 2) • YSZ - ZrO2 doped with 8-10 mole % of Y2O3 Zr(Y) O (CaF2-Typ) • Doping ZrO2 (Zr1-xYxO2-x/2, Zr1-xCaxO2-x) fulfills two purposes: • Introduces anion vacancies (lower valent cation needed) • Stabilizes the high symmetry cubic structure (larger cations are most effective) 32 Crystalline Solid Electrolytes for SOFC (example 2) • 1-2 mol% Gd2O3 (Sm2O3) doped CeO2 • right cube - undoped CeO2 • left cube, two of the cerium ions are replaced by trivalent ions from the lanthanide series (dark spheres), between which an oxygen vacancy appears (indicated by a small sphere). 33 Crystalline Solid Electrolytes for SOFC (example 2) • LaGaO3 • La0.9Sr0.1Ga0.8Mg0.2O3-δ • left - undoped LaGaO3 • right – La3+ and Ga3+ ions are replaced by bivalent Sr2+ and Mg2+ ions generating oxygen vacancies. 34 Crystalline Solid Electrolytes for SOFC (example 2) Reduce the operating temperature down to 400-500 °C: • Allows to use less expensive materials (steel) for current collector, interconnections, gas diffusers and other critical components • Reduce the start up time • Cost reductions • Increase the lifetime and allow multiple startup and shutdown (thermal stress) If we assume a film thickness of 10 μm and a conductivity of 1x10-2 S cm-1 (ASR=0.1 Ωcm2), then the minimum operating temperatures are: ∼700 C (YSZ), ∼550 C (LSGM), and ∼550 C (CGO) based on the data in the Figure. 35 Other Electrolytes for Fuel Cells 36 CsHSO4 for Direct Methanol Fuel Cells (example 3) • CsHSO4 is a solid acid, a compound whose chemistry and properties are intermediate between those of a normal acid (e.g. H2SO4) and a normal salt (e.g. Cs2SO4). • CsHSO4 transforms from a monoclinic to a tetragonal (disordered) structure at 141 °C. • This transformation is accompanied by an increase of conductivity by a two, three order of magnitude reaching value as high as 10-2 ohm-1 cm-1. • Both the transition and the ion transport are commonly referred as “superprotonic”. 37 CsHSO4 for Direct Methanol Fuel Cells (example 3) S.M. Haile et. al. Science, 303 , 68, (2004) 38 Solid state electrochemistry • Solid electrolytes which conduct electricity by the motions of ions, and exhibit negligible electronic transport – Crystalline and amorphous inorganic solids – Ion conducting polymers (ionomers) • Proton exchange polymers (e.g. Nafion) • Anion exchange membranes (e.g. Neosepta) • Ion conducting polymers – H+ conductors • Proton is unlikely to conduct in the same way as other ions: • Small size • High polarizing power • Various mechanisms have been proposed: vehicular and Grotthuss mechanisms • The passage of protons along H-bonded networks and a combination of H+ transferring between adjacent water molecules, linked to rotation of H3O+ groups as a means of proton transfer to the next water molecule. 39 Ion conducting polymers – H+ conductors Perfluorinated ionomers • • Chemically highly resistant Mechanically strong ⇒ be made into very thin films (down to 50 µm) • • Very acidic materials Can absorb large quantities of water If well hydrated, the protons can move freely within the membrane – excellent proton conductors • 40 Ion conducting polymers – H+ conductors Perfluorinated ionomers – how does it work? • strong attraction between SO3- and H+ ions of each branch ⇒ the side chains tend to cluster within the overall structure of the material Microphase separated morphology • sulphonic acid is highly hydrophilic ⇒ creation of hydrophilic regions within an hydrophobic material • hydrophilic regions: H+ ions are relatively weakly attracted to the SO3- groups – and are able to move (diluted acid) 41 Ion conducting polymers – H+ conductors Cluster Model Ionic Cluster –sulfonic acid + water + counter ion 42 Ion conducting polymers – H+ conductors Hydrated Nafion – Yeager three zones model three different domains characterized by water clusters connected through channels Region A: fluoropolymer backbone (compact and hydrophobic). Regione B: interface between A and C, where some water and sulfonic groups exist. Region C: formed by the water clusters and lager concentration of sulfonic acid groups. Well hydrated Nafion: 20 H2O molecules for each SO3- side chain given a typical conductivity of 0.1 S/cm. 43 Ion conducting polymers – H+ conductors Proton conduction mechanism – membrane hydration 44 Ion conducting polymers – H+ conductors Proton conduction mechanism – membrane hydration 45 Ion conducting polymers – H+ conductors Proton conduction mechanism – membrane hydration 46 Ion conducting polymers – H+ conductors Proton conduction mechanism - Grotthuss mechanism • Also called “hopping” mechanism • Stationary vehicles (only local motion) • Proton “hops” from vehicle to vehicle • Always within H bond environment • Solvent reorientation –provides H+ pathway • Continuous motion • the Grotthuss mechanism explains the unusually high equivalent proton cond in diluted solutions. 47 Solid state devices – Electro-membrane processes BRINE ELECTROLYSIS - Production of Cl2 and NaOH solution by electrolyzing an aqueous solution of NaCl (brine). The primary products of electrolysis are Cl2, H2, and NaOH solution. • Cl2 and NaOH are among the top ten chemicals produced in the world and are involved in the manufacturing of pharmaceuticals, detergents, deodorants, disinfectants, herbicides, pesticides, and plastics. 48 H+ exchange membranes & Brine electrolysis (example 4) Electrochemical and chemical reactions occurring in mercury cells 2Cl- ==> Cl2 + 2e- (anodic reaction) 2Na+ + 2Hg + 2e- ==> 2Na (in Hg) (cathodic reaction) 2Cl- + 2Na+ + 2Hg ==> Cl2 + 2Na (in Hg) (overall cell reaction) 2Na (in Hg) + 2H2O ==> H2 +2NaOH + Hg (decomposer reaction) 2NaCl + 2H2O ==> Cl2 +2NaOH + H2 (overall process reaction) 49 H+ exchange membranes & Brine electrolysis (example 4) • Mercury cell • Diaphragm cell • Ion exchange membrane cell 50 H+ exchange membranes & Brine electrolysis Electrochemical and chemical reactions occurring in diaphragm and membrane cells (anodic reaction) 2Cl- ==> Cl2 + 2e(cathodic reaction) 2H2O + 2e- ==> 2OH- + H2 (overall ionic reaction) 2Cl- + 2H2O ==> Cl2 + H2 + 2OH(overall reaction) 2NaCl + 2H2O ==> Cl2 +2NaOH + H2 (side reaction) Cl2 + 2NaOH ==> NaOCl + NaCl + H2O (side reaction) 3NaOCl ==> NaClO3 + 2NaCl Perfluorinated bilayer membrane: • Electrolysis conditions in chlor-alkali process are too severe for hydrocarbon based ion exchange membranes: • one surface of the membrane contacts caustic soda of high concentration and the other chlorine gas (both at more than 80 “C). • high electrical current is passed through the membrane (20-60 A dm-2). • Perfluorocarbon sulfonic acid membranes show low current efficiency in caustic soda production in the electrolysis of sodium chloride solution due to the high water content of the membrane • Cation exchange membranes having carboxylic acid groups show high current efficiency in caustic soda production • Composite membranes composed of a thick layer having sulfonic acid groups and a thin layer having carboxylic acid groups are a practical compromise to achieve high 51 performance in electrolysis (bilayer membrane). Solid state devices – Electro-membrane processes BRINE ELECTROLYSIS 52 H+ exchange membranes & Brine electrolysis Chlor/alkali manufacturing Chlorine cell technology in the U.S. Operating current density ( kA/m2) Cell voltage (V) NaOH strength (wt%) Energy consumption ( kWh/MT Cl2) at a current density of (kA/m2) Steam consumption (kWh/MT Cl2) for concentration to 50% NaOH Mercury Diaphragm Membrane 8 - 13 0.9 - 2.6 3-5 3.9 - 4.2 2.9 - 3.5 3.0 - 3.6 50 12 33-35 3360 (10) 2720 (1.7) 2650 (5) 0 610 180 53 Anion (OH-) exchange membranes • AEXM are based cross-linked polystyrene functionalised with quaternary amines bonded to polyethylene, ETFE or PEF backbones. • Wide variety of commercial AEXM under different trade names, and sold by Solvay, Pall, 3M, Asahi Glass…. • Electrodeionization for ultrapure water • Electrocoating for Cathodic and Anodic paint systems • Electrodialysis for desalination and demineralization • Electroplating for metal recovery • Electrolysis 54 Anion (OH-) exchange membranes 55 Solid state devices – Electro-membrane processes ELECTRODIALYSIS – transport of salt ions from one solution to another solution through ion-exchange membranes under the influence of an applied electric potential difference. Electrodialysis is usually applied to deionization of aqueous solutions, and some applications of electrodialysis include: – Large scale brackish and seawater desalination and salt production. – Small and medium scale drinking water production (e.g., towns & villages, construction & military camps, nitrate reduction, hotels & hospitals) – Water reuse (e.g., industrial laundry wastewater, produced water from oil/gas production, cooling tower makeup & blowdown, metals industry fluids, wash-rack water) – Pre-demineralization (e.g., boiler makeup & pretreatment, ultrapure water pretreatment, process water desalination, power generation, semiconductor, chemical manufacturing, food and beverage) – Food processing – Agricultural water (e.g., water for greenhouses, hydroponics, irrigation, livestock) 56 Water desalination Grands Lacs (Canada) 18% de la reserve mondiale de l’eau (avec le St-Laurent). Perth, Australia (RO) 57 Water desalination 58 Water desalination • Freshwater drawn from the groundwater source requires 0.14–0.24 kWh/m3 for a pumping head of 120–200 ft. •Treatment of surface waters to potable quality requires 0.36 kWh/m3 to produce freshwater. •The cost of freshwater supply through conventional treatment is less than $0.25/m3. 59 Water desalination • • • The two primary methods of desalination are thermal distillation and membrane processes Membranes are the more practical in terms of cost and environmental impact The two primary membrane methods of water desalination are reverse osmosis (RO) and electrodialysis (ED) Reverse Osmosis: A process by which a solvent such as water is purified of solutes by being forced through a semipermeable membrane through which the solvent, but not the solutes, may pass. 60 Water desalination and electrodialysis Electrodialysis (ED) is the transport of salt ions from one solution to another through ionexchange membranes and under the influence of an applied electric potential difference. Anode and Cathode Reactions H2O → 2 H+ + ½ O2 (g) + 2eor 2 Cl- → Cl2 (g) + 2e2e- + 2 H2O → H2 (g) + 2 OH- • The cations of the dissociated salt components in water solution move towards the cathode pass through the cation exchange membranes • The anions drawn to the anode pass through the anion exchange membrane but stop at the cation exchange membranes. • Using the right combination of anion exchange and cation exchange membranes we can separate the ions in the inlet solution and create a desalted flow called diluate, and 61 concentrated flow called concentrate. Water desalination and electrodialysis • Electrodialysis requires a lower level of water pretreatment process, reduced membrane replacement frequency and energy costs as compared to reverse osmosis, • However, the membranes involved in ED are highly sensitive and have a greater tendency to fouling. 62 Bibliography (selection): • Xiaochuan Lu, Guanguang Xia, John P. Lemmon, Zhenguo Yang, Advanced materials for sodium-beta alumina batteries: Status, challenges and perspectives Journal of Power Sources 195 (2010) 2431–2442 • J. L. Sudworth, A. R. Tilley, The sodium sulfur battery, Springer, 1985 - 447 pages • Lorenzo Malavasi, Craig A. J. Fisherb and M. Saiful Islam, Oxide-ion and proton conducting electrolyte materials for clean energy applications: structural and mechanistic features Chem. Soc. Rev., 2010, 39, 4370–4387 • Michael A. Hickner Ion-containing polymers: new energy & clean water, 13 (2010) 34 • Bart Van der Bruggen , Carlo Vandecasteele, Distillation vs. membrane filtration: overview of process evolutions in seawater desalination, Desalination 143 (2002) 207-2 18 • Veera Gnaneswar Gude a, Nagamany Nirmalakhandan b, Shuguang Deng Renewable and sustainable approaches for desalination Renewable and Sustainable Energy Reviews 14 (2010) 2641–2654 63
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