Copyright Ó Eur J Oral Sci 2005 Eur J Oral Sci 2005; 113: 525–530 Printed in Singapore. All rights reserved European Journal of Oral Sciences Degree of conversion and permeability of dental adhesives Milena Cadenaro1, Francesca Antoniolli1, Salvatore Sauro3, Franklin R. Tay2, Roberto Di Lenarda1, Carlo Prati3, Matteo Biasotto1, Luca Contardo1, Lorenzo Breschi1 Cadenaro M, Antoniolli F, Sauro S, Tay FR, Di Lenarda R, Prati C, Biasotto M, Contardo L, Breschi L. Degree of conversion and permeability of dental adhesives. Eur J Oral Sci 2005; 113: 525–530. Ó Eur J Oral Sci, 2005 1 The aim of this study was to analyse the extent of polymerization of different adhesive films in relation to their permeability. One adhesive of each class was investigated: OptiBond FL; One-Step; Clearfil Protect Bond; and Xeno III. Adhesive films were prepared and cured with XL-2500 (3M ESPE) for 20, 40 or 60 s. Polymerization kinetic curves of the adhesives tested were obtained with differential scanning calorimetry (DSC) and data were correlated with microhardness. The permeability of the adhesives under the same experimental conditions was evaluated on human extracted teeth connected to a permeability device and analysed statistically. The results showed that the extent of polymerization obtained from DSC exotherms was directly correlated with microhardness. An increased level of polymerization after prolonged lightcuring was confirmed for all adhesives. Simplified adhesives exhibited a lower extent of polymerization and showed incomplete polymerization, even after 60 s. An inverse correlation was found between the degree of cure and the permeability. This study supports the hypothesis that the permeability of simplified adhesives is correlated with incomplete polymerization of resin monomers and the extent of light exposure. These adhesives may be rendered less permeable by using longer curing times than those recommended by the respective manufacturer. Dentine adhesives may be classified as Ôetch-and-rinseÕ and Ôself-etchingÕ systems. Etch-and-rinse systems are characterized by the use of a separate etching agent, usually 35% phosphoric acid, which is applied on enamel and dentine and then rinsed off. This is followed by the application of the primer/adhesive on smear layer-free and demineralized dentine. Self-etching systems are characterized by the application of an acidic primer/ adhesive solution on smear layer-covered dentine. The adhesive may be applied either simultaneously (i.e. onestep self-etch systems), or after air-drying of the etching/ priming solution (i.e. two-step self-etch systems) (1). Irrespective of the number of steps required, self-etching systems are characterized by simultaneous hard tissue demineralization and resin infiltration. Although onestep self-etch adhesives are user friendly, they exhibit lower bond strengths (1) and a decline in clinical performance over time when compared with multistep dentine adhesives (2, 3). Recent morphological studies have revealed that nanoleakage, identified by the use of silver tracers, occurs in bonded interfaces of both etch-and-rinse and self-etching adhesives. These results highlighted that the complete infiltration of demineralized dentine cannot easily be achieved (4). Incomplete polymerization of adhesive monomers has been speculated as one of the reasons for the occurrence of nanoleakage in self-etching systems. The compromise in the degree of conversion of adhesive monomers, in turn, may be caused by Department of Dental Sciences, Biomaterials and Bioimplants, University of Trieste, Trieste, Italy; 2Department of Oral Biology & Maxillofacial Pathology, School of Dentistry, Medical College of Georgia, Augusta, GA, USA; 3Department of Dental Sciences, Alma Mater Studiorum, University of Bologna, Bologna, Italy Professor Lorenzo Breschi, UCO of Dental Sciences, University of Trieste, Via Stuparich, 1, I-34129 Trieste, Italy Telefax: +39–040–912579 E-mail: [email protected] Key words: degree of conversion; dental bonding systems; dentine; permeability; polymerization Accepted for publication August 2005 the entrapment of residual water within adhesive–dentine interfaces (3, 5, 6). Previous studies have shown that both hybrid layers and adhesive layers created by simplified adhesives are porous, with water channels and hydrophilic domains present in the latter that permit water permeation through the resin–dentine interfaces (7). Water permeation of these bonded interfaces occurs rapidly, resulting in the expression of fluid droplets over the adhesive surfaces. These fluid droplets are observed either when trapped by slowcuring composites, or when polyvinylsiloxane impressions are taken of the bonded vital dentine (8, 9). As this fluid transudation phenomenon may either be caused by, or the result of, suboptimal polymerization of the adhesive polymer matrix, there is a need to examine the relationship between the degree of polymerization of dentine adhesives and their permeability to fluid movements. Different methods have been employed to investigate the extent of polymerization of resin monomers. Differential scanning calorimetry (DSC) is a direct method that analyses the extent of polymerization based on the assumption that heat generated during resin polymerization (i.e. the heat of polymerization) is proportional to the percentage or concentration of reacted monomers (10–12). Microhardness has been shown to be a simple (13) and reliable indicator of double bond conversion and it is used as an indirect measurement of the extent of polymerization (14, 15). 526 Cadenaro et al. The aim of this study was to correlate the extent and kinetics of adhesive polymerization with adhesive permeability by the combined use of direct (DSC) and indirect (microhardness) evaluation methods. Adhesive permeability was investigated with the use of a permeability device for each of the four adhesive classes (i.e. three-step and two-step etch-and-rinse adhesives, and two-step and one-step self-etching adhesives) using a quartz-tungsten-halogen unit. The null hypotheses tested were that the extent of polymerization of dentine adhesives has no effect on adhesive permeability and that increasing curing times have no effect on adhesive permeability reduction. Table 1 Composition of dental-bonding systems tested in the study Adhesive Composition OptiBond FL Etching Primer )37% phosphoric acid )2-hydroxyethylmethacrylate (HEMA) )Glycerophosphate-dimethacrylate (GPDM) )MMEP )Ethanol )water )initiators )Bis-phenol A diglycidylmethacrylate (Bis-GMA) )2-hydroxyethylmethacrylate (HEMA) )Glycerophosphate-dimethacrylate (GPDM) )Barium–aluminum borosilicate glass )Disodium hexa-fluoro-silicate )Fumed silica Bond Material and methods The adhesives tested in this study were: OptiBond FL (Sybron-Kerr, Orange, CA, USA), a three-step etch-andrinse adhesive; One-Step (Bisco, Schaumburg, IL, USA), a two-step etch-and-rinse adhesive; Clearfil Protect Bond (Kuraray Medical, Tokyo, Japan), a two-step self-etching adhesive; and Xeno III, (Dentsply DeTrey, Konstanz, Germany), a one-step self-etching adhesive. Their compositions are listed in Table 1. For not-simplified adhesive systems, only bonding agents were used for DSC analysis and microhardness evaluation. One-Step Etching Bond Clearfil Protect Bond Etching/Primer DSC analysis Each adhesive was cured with XL-2500 (XL; 3M ESPE, St Paul, MN, USA) (at 600 mW cm)2). The irradiance of the unit was previously verified by means of a radiometer (3M ESPE). Curing was performed in a Ôheat fluxÕ differential scanning calorimeter (Q10 TA Instruments, New Castle, DE, USA) at a constant temperature of 35°C and in a nitrogen atmosphere to avoid formation of an oxygen-inhibition layer. Two aluminum pans (diameter ¼ 4 mm, 1.2 mm thick) were placed in the sample holder of the calorimeter furnace: one with the tested adhesive and the other empty as a reference. Adhesive films (n ¼ 10 for each adhesive) of 15 mg weight were prepared in the aluminum pan and gently airdried for 5 s, at a constant distance of 10 cm, to evaporate solvent prior to exposure to light. The DSC chamber was covered by an aluminum cover with a round hole (8 mm diameter) and a thin quartz glass to allow light to pass through and permit curing of the specimen inside the calorimeter at a minimum distance (5 mm). A custom-made support was built to hold the lamp during polymerization and to fully irradiate the adhesive-containing pan. Calorimetric analysis consisted of two consecutive light exposures: the first one onto the adhesive specimens up to complete polymerization (varying from 60 to 150 s depending on the adhesive) and the second one onto the same fully cured specimens to evaluate irradiation heat flow from the lamp (10). The heat of reaction obtained from the first scanning represented the sum of the exothermic effect caused by monomer conversion and heat flow from the lamp, while the second was attributed to the irradiation heat output of the lamp. The extent of polymerization percentage (EP), normalized by the sample weight, was determined, at 20, 40 and 60 s time-points, from the following equation: )37% phosphoric acid )2-hydroxyethylmethacrylate (HEMA) )Biphenyl-dimethacrylate (BPDM) )Bis-phenol A diglycidylmethacrylate (Bis-GMA) )Acetone Bond Xeno III Liquid A Liquid B )2-hydroxyethylmethacrylate (HEMA) )hydrophilic dimethacrylate )10-methacryloyloxydecyl )dihydrogen phosphate )12-methacryloyloxydodecylpyridinium )bromide )water )10-methacryloyloxydecyl dihydrogen phosphate (MDP) )Bis-phenol A diglycidylmethacrylate (Bis-GMA) )2-hydroxyethylmethacrylate (HEMA) )Hydrophobic dimethacrylate )camphorquinone )N,N-diethanol-p-toluidine )Silanated colloidal silica )Surface treated sodium fluoride )2-hydroxyethyl methacrylate (HEMA) )Butylated hydroxy toluene (BHT) )Highly dispersed silicon dioxide )Purified water )Ethanol )Phosphoric acid-modified methacrylate resin )Mono fluoro phosphazene modified methacrylate resin )Urethane dimethacrylate resin )Butylated hydroxy toluene (BHT) )Camphorquinone (CQ) )Ethyl-4-dimethylaminobenzoate Rtx Ep ¼ 0 tRtot 0 Wg ðtÞdt 100 Wg ðtÞdt Polymerization of adhesives where Wg ¼ heat flow normalized by sample weight, t ¼ time, and x ¼ 20, 40, 60 s. Microhardness evaluation Microhardness measurements were performed with a Leica VMHT microhardness tester (Leica Microsystems, Milano, Italy) equipped with a Vickers indenter. Adhesive specimens (n ¼ 10 for each adhesive at each curing time) were prepared and cured using three different irradiation times (20, 40 or 60 s), following the same protocol as in the DSC analysis, in a fully saturated nitrogen atmosphere at 35°C. Microhardness was immediately measured on the exposed surface at three randomized points (for a total of 30 measurements) using a Vickers indenter at 25 gf of load and 20 s dwell time. Permeability evaluation Recently extracted human third molars (patient age: 25– 45 yr) were collected after informed consent was obtained under a protocol approved by the Review Board of the University of Bologna, Italy. Crown segments (2.5 ± 0.5 mm thick) were obtained by removing occlusal enamel (2 mm above the cementoenamel junction) and roots using a low speed water-cooled diamond saw (Remet, Bologna, Italy). Fluid flow was measured using a permeability set up incorporating a 2.5-ll capacity microcapillary tube (0.9 mm internal diameter) (Microcaps, Fisher Scientific, Atlanta, GA, USA) positioned between the pressure reservoir and the horizontally mounted crown segment (16). An air bubble was created inside the glass capillary to assist the detection of the fluid flow. Dentin permeability (DP) was calculated as ll cm)2 min)1. The experimental design involved three measurements of DP under 20 cm H2O pressure, each measurement consisting of a 3-min measuring period. Ten dentine disks were used for each adhesive at each curing time. A smear layer was created on the dentine surface using a 400-grit silicon carbide paper for 30 s and DP was measured to establish the baseline (minimum) permeability of each specimen. The smear layer was then removed by etching the dentine surface with 35% phosphoric acid (3M ESPE) for 15 s (without a simulated pulpal pressure) and DP was remeasured under a pulpal pressure of 20 cm H2O to evaluate the maximum permeability of each specimen (a DP maximum of 100% was arbitrary assigned). The two etch-and-rinse adhesives were applied on 527 the etched dentine. For the two self-etching systems, a smear layer was recreated and DP was measured under a simulated pulpal pressure of 20 cm of H2O pressure. All the adhesives were used in accordance with the manufacturers’ instructions, applied without simulated pulpal pressure, and irradiated for 20, 40 or 60 s. Dentin permeability across the bonded interfaces was expressed as percentage (DP %) of maximum permeability (acid-etched dentine), which was assigned as 100% flow rate (17). Statistics Data obtained from microhardness were analysed by oneway analysis of variance (anova) and posthoc Tukey’s tests, and extent of polymerization and permeability were analysed by two-way anova, with a global significance level of 0.05. Correlations among microhardness, the extent of polymerization percentage (EP), and the permeability (expressed as percentage DP) were analysed using the Pearson product moment correlation test at a ¼ 0.05. Results Table 2 shows the mean and standard deviations of the total reaction time, extent of polymerization (EP), and Vickers hardness (VH) values of the four tested adhesives that were polymerized at various irradiation times (20, 40 and 60 s). Figure 1 shows DSC exotherms with each tested adhesive up to maximum polymerization. The total reaction time (i.e. the time taken for each adhesive to reach the maximum extent of polymerization) differed among the tested adhesives, as follows: OptiBond FL < Clearfil Protect Bond < One-Step < Xeno III. The difference among the adhesive was statistically significant (P < 0.05). The EP increased for all tested adhesives (P < 0.05) when the curing time was prolonged (to 40 and 60 s). Only OptiBond FL revealed no difference in EP between 40- and 60-s curing times. At a curing time of 20 s, OptiBond FL showed the highest extent of polymerization, while the lowest values were obtained with One-Step and Xeno III. Differences between OptiBond FL and Clearfil Protect Bond were not significant when the adhesives were poly- Table 2 Mean (± standard deviation) values of total reaction time, extent of polymerization (EP) and Vickers microhardness (VH) values of the tested adhesives at each time of curing EP (%) Adhesive Total reaction time (s) OptiBond FL One-Step Clearfil Protect Bond Xeno III 47.9 119.3 58.1 150.1 ± ± ± ± 3.0a 1.5b 2.4c 2.8d 20 s 94.8 21.7 86.2 27.3 ± ± ± ± 0.7a 1.0c 0.6f 2.7h 40 s 99.8 53.7 99.0 67.3 ± ± ± ± VH 60 s 20 s 40 s 60 s 0.3b 100.0 ± 0.0b 27.1 ± 0.7A 28.4 ± 0.2B 28.7 ± 0.1B 2.4d 83.0 ± 3.9e 0.6 ± 0.5A 3.2 ± 0.4B 3.5 ± 0.7B 0.3b 99.9 ± 0.0b 16.1 ± 0.2A 16.7 ± 0.0B 16.8 ± 0.0B 3.4i 88.8 ± 4.0f 1.6 ± 0.4A 6.3 ± 0.3B 7.6 ± 0.6C Pearson correlation 0.863* 0.962* 0.837* 0.926* Mean (± standard deviation) values followed by the same lower case letter indicate no statistical difference at the 95% confidence level (P < 0.05) between adhesives for the total reaction time and EP. Mean (± standard deviation) values followed by the same capital letter indicate no difference (P < 0.05) among adhesives for VH (because microhardness data can be compared only within the same adhesive system). Pearson correlation (two-tailed) between VH and EP (%) indicates significant correlation (*95% confidence level). 528 Cadenaro et al. Discussion Fig. 1. Representative polymerization exotherms, obtained with differential scanning calorimetry (DSC), for each of the tested adhesives up to complete polymerization reaction. m, Optibond FL; d, One Step Plus; n, Clearfil Protect Bond; and X, Xeno III. Table 3 Mean (± standard deviation) values of dentin permeability (DP) for each adhesive after curing for 20, 40, and 60 s DP (%) Adhesive OptiBond FL One-Step Clearfil Protect Bond Xeno III 20 s 40 s 60 s 23.8 ± 0.1a 41.8 ± 0.4d 26.8 ± 0.7e 11.1 ± 1.2b 26.2 ± 0.3e 12.7 ± 0.6b 8.3 ± 1.2c 19.9 ± 1.6f 9.8 ± 0.6c 41.9 ± 0.4d 25.9 ± 0.9e 20.2 ± 1.7f The DP of each bonded tooth is expressed as a percentage of the maximum DP for each respective tooth, with the latter defined as the DP of the unbonded tooth after removal of the smear layer with phosphoric acid etching. Values that are followed by the same letters are not statistically significant (P < 0.05). merized for 40 or 60 s (P > 0.05), while One-Step and Xeno III exhibited lower mean EP values (P < 0.05). The VH value showed a statistically significant increase between 20 and 40 s for all adhesives (P < 0.05). Conversely, when the curing time was further increased from 40 to 60 s, only Xeno III demonstrated a further significant increase in VH (P < 0.05). The Pearson product moment correlation test showed a strong (Table 2) and significant (P < 0.05) correlation between EP and VH for all adhesives at each curing time. The results of the permeability test are reported in Table 3. All adhesives exhibited a reduction in the percentage DP with increased curing time (P < 0.05). The differences among the adhesives are summarized as follows: OptiBond FL < Clearfil Protect Bond < OneStep < Xeno III, with the one-step self-etch adhesive exhibiting the highest permeability at all curing times (P < 0.05). An inverse correlation (P < 0.05; data not shown) was found between permeability and DSC and microhardness values (i.e. direct and indirect indicators of the extent of polymerization). Simplification of dentine adhesives necessitates increases in the concentration of hydrophilic resin components in contemporary simplified adhesives. As resin monomers with increased hydrophilicity are less hydrolytically stable (18), these simplified adhesives exhibit increased permeability and higher water sorption within the hybrid layer and adhesive layer, resulting in reduced bond durability (19–23). Simplified adhesives have been shown to be permeable to fluid movements across the cured adhesive layers in the presence of increased concentrations of dissolved inorganic ions (7). This phenomenon is probably related to the presence of incompletely polymerized adhesive resin monomers (5) or to the presence of oxygen inhibition layers (3, 24). For this purpose, we correlated microhardness and extent of polymerization (i.e. DSC analysis) with permeability of the hybrid and adhesive layer in the absence of oxygen inhibition layers by curing the adhesives under a nitrogen atmosphere in this study. This eliminates the possibility of oxygen-inhibition layers affecting our direct and indirect assessment of the extent of polymerization of the adhesives. The results obtained with DSC analysis (EP) clearly demonstrated that polymerization of adhesive films is compromised, even under a nitrogen atmosphere, for simplified dentine adhesives that combine the adhesive agent with either a primer (i.e. the two-step etch-andrinse adhesive One-Step) or an etching/primer solution (i.e. the one-step self etching adhesive Xeno III). Of particular clinical relevance is the observation that, at the 20 s curing time recommended for these adhesives by their respective manufacturers, the extent of polymerization was in the order: OptiBond FL > Clearfil Protect Bond > One-Step > Xeno III (DSC curves, Fig. 1, Table 2). The DSC results also highlighted that incomplete polymerization occurs for all adhesives if these adhesives are irradiated for 20 s, and that prolonged light exposure contributes to reducing the percentage of uncured oligomers. Prolonging the irradiation time, however, only enabled OptiBond FL and Clearfil Protect Bond, the two conventional adhesives, to reach optimal polymerization, while One-Step and Xeno III, the two simplified adhesives, were still suboptimally polymerized, even after 60 s of light irradiation. These differences in the curing kinetics should be directly related to the resin composition of the adhesives (Table 1). On the contrary, differences in microhardness may be simultaneously affected by the differences in filler type and concentration in these adhesives. Xeno III was the least polymerized among the adhesives investigated; the high percentage of hydrophilic monomers and the presence of water in a one-step self-etching adhesive may compromise its polymerization. Another factor that affects Xeno III polymerization may be related to the presence of the retarder butylated hydroxyl toluene (BHT) in the adhesive solution, which slows down the polymerization reaction but doesn’t compromise the final conversion (25). Polymerization of this adhesive was completed only after 150 s of light exposure. Using micro-Raman Polymerization of adhesives spectroscopy, incomplete polymerization was previously reported on a one-step self-etching adhesive (Prompt L-Pop; 3M ESPE) (26). Recent morphological analysis suggested that as a result of incomplete polymerization, the acidic nature of these one-step self-etching adhesives was retained in the water-filled dentinal tubules and that the walls of these tubules were susceptible to continuous etching by the incompletely cured acidic monomers during aqueous storage (6). As microhardness data are comparable only within the same resin system (27) because they are not linearly correlated to degree of cure if compared across different materials, the data derived from the present study were useful in comparing the polymerization achieved with different exposure times in a particular adhesive (28). The results supported the hypothesis that prolonged light exposure improves the microhardness of each adhesive by increasing the degree of conversion. It should be pointed out that simplified adhesives (i.e. One-Step and Xeno III) exhibited very low microhardness values when they were irradiated at the manufacturers’ recommended curing time of 20 s, to the extent that the microhardness values were sometimes not even recordable by the microhardness testing unit. It is prudent to reiterate that, in this study, differences in EP and microhardness values among the adhesives were not related to the oxygen-inhibition layer, as the latter was absent when polymerization was performed under a nitrogen atmosphere. Previous investigations revealed that the thickness of the oxygen-inhibition layer depends on the resin viscosity (29) and on the concentration of HEMA in co-monomer blends (30). Thus, the presence of oxygen-inhibition layers in vivo would adversely affect simplified adhesives more than hydrophobic films (31) and may further compromise the polymerization kinetics in simplified adhesive systems. This important issue has to be investigated in future studies. For a similar reason, to minimize thick oxygeninhibition layers generated by single-step self-etching adhesive, a second adhesive coat compromising more hydrophobic resins has been recommended following the application of these simplified adhesives to reduce their permeability as well as absorbing the uncured acidic monomers into the overlying adhesive layer where they would co-polymerize with the more hydrophobic resin monomers (5,31). As EP and VH values were inversely correlated with DP, we have to reject the first null hypothesis (i.e. that the extent of polymerization of dentine adhesives has no effect on adhesive permeability). OptiBond FL and Clearfil Protect Bond exhibited the lowest permeability, One-Step exhibited intermediate permeability and Xeno III exhibited the highest permeability, which correlated well with their extent of polymerization. These data confirm that simplified adhesives (i.e. One Step and Xeno III) exhibit higher permeability than dentin bonding systems characterized by separated non-solvated, relatively hydrophobic, bonding agents (i.e. OptiBond FL and Clearfil Protect Bond) (32–34). Interestingly, even though data from not-simplified adhesives were obtained using dentin bonding agents, in accordance 529 with the manufacturers’ instructions (i.e. both primer and bonding solutions were used) the presence of the primers did not affect the inverse correlation between the extent of polymerization and dentin permeability. Moreover, as the permeability of the four classes of adhesives was all significantly reduced with increased irradiation times, we have to conclude that extended curing beyond the time period of 20 s recommended by the manufacturers does lead to permeability reduction of the bonded dentine. This requires a rejection of the second null hypothesis. Jacobsen & Söderholm (35) and Miyazaki et al. 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