What is osmosis - Veneziani Yachting

AQUASTOP by VENEZIANI
An effective cure against osmosis
Leaders in yacht paint systems
www.venezianiyacht.it
AQUASTOP by VENEZIANI
An effective cure against osmosis.
This brochure should help you to understand what osmosis is and inform you that it is possible to prevent or repair osmosis by using a specific protection system which must be applied very accurately.
Osmosis develops in a very deceitful way and its most evident effects
(blisters) appear only when the disease is already in an advanced stage.
To prevent or cure osmosis, Veneziani has formulated a specific product: Aquastop.
The preventive treatment of osmosis, which practically creates an additional protective skin on top of the Gel-coat, should be applied to new
boats or to boats which have not yet been affected by osmosis.
Especially in the latter case, one must make sure, by means of a special humidity gauge, not to entrap humidity inside of the protective barrier. Entrapped water molecules could result in high pressure against
the protective barrier und cause micro-crevices and therefore water absorption. It is better to carry out this humidity check also in the case
when one suspects that during the anti-osmosis treatment of the boat’s
hull the gel-coat has been sanded too deeply.
You can carry out the procedures of this manual by yourself or contact
a professional boatyard, which is advisable especially in the case of
osmosis repair.
In the latter case, this brochure will be useful to compare our procedure
whit the work carried out.
MAIN TECHNICAL DEPARTMENT
Monday to Thursday from 8:30 to 12:30 a.m. and from 1:00 to 5 p.m. Closing
at 4:00 p.m. on Fridays.
Please leave a message on the answering machine if calling when the office is
closed.
Phone: +39 040 3783911 Fax : +39 040 3783906
[email protected] - www.venezianiyacht.it
EDITION 2008
CONTENTS
OSMOSIS
GRP boats
What is osmosis
Phases of blistering
How to recognize osmosis
APPLICATION
Aquastop by Veneziani
Preventive system
Repair system
Frequently asked questions
AQUASTOP CENTERS
Specialized application Centers
Guarantee certificate “Good bye osmosis”
OTHER PRODUCTS
Other products
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1
OSMOSIS
GPR boats
What is osmosis
GRP hulls are manufactured
using a mould. The inside of the
mould is coated with anti-adhesion wax. At first, the gel-coat,
corresponding to the outside
layer of the hull, is applied. The
gel-coat consists of a polyester
resin containing pigments with
the desired colour. Several layers
are applied with spray equipment.
Subsequently, several layers of fiberglass mats are applied. Each
layer is impregnated with catalysed polyester resin. After completion of the curing period, the hull
is removed from the mould.
Osmosis is a phenomenon which
becomes visible through the formation of blisters. The blisters
are filled with water and localized
between the layers of resin in the
hull. In the beginning, the blisters
are small in size and restricted to
a few areas of the hull. When the
phenomenon is progressing, the
blister’s size increases and eventually the whole area of the hull is
affected. The main cause of
osmosis is capillarity which enables water molecules to penetrate into the fiberglass laminate of
the hull. Once inside, the water
reacts with the residual acidic
compounds in the laminate creating a concentrated solution.
More water is absorbed to balan-
Gel-coat with air bubbles
ce the concentration of the solution trapped inside the laminate
(through osmotic pressure). This
causes the formation of the well
known blisters.
Causes of osmosis
The main causes of osmosis formation are the following:
• Residues of non polymerized
resin
• Water soluble contaminants in
the laminate
• Micro-porosities in the gel-coat
or in the fiberglass mats due to
air entrapment during the manufacturing process.
Cavities between
gel-coat and laminate
GRP
SEA WATER
Manufacturing resin
Cross-section of a hull showing
air entrapment in the gel-coat,
cavities and non polymerized
resin due to manufacturing defects or excessive sanding of
the gel-coat
in the past.
Non polymerized
manufacturing resin
Air cavity
Deterioration of osmosis due to
an increase of internal concentrations and to water absorption from the outside, which
causes blistering.
Damaged surface to be removed
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1
Phases of blistering
The osmotic blistering on boat hulls can be divided into five different
phases. If you study the drawing
shown here below and compare it
with the conditions of your boat’s
hull, it might be possible to carry
out a preventive action suitable to
avoid severe damage caused by
osmosis.
1) Formation of air blisters, often
of small size, in the Gel Coat.
2) Take up of water in the blisters
Formation of blisters
1 Air blisters
2 Water take up
caused by the permeability of the
Gel Coat.
3) Hydrolysis of the gel-coat resin
as well as of the laminate resin
and formation of a concentrated
solution.
4) Increase of the blister size due
to osmotic pressure.
5) Cracking of blister, caused by
the increasing pressure in the blisters.
It is of paramount importance to
choose the right materials for any
repair work. In the diagram shown
3 Formation of blisters
4 Increase of blisters
below the effectiveness of different materials used in boat building is indicated.
5 Cracking of Gel Coat
3
1
How to recognize
osmosis
After each boating season it is
advisable to check the hull of your
boat. When the boat has been
hauled out of water, pressure wash the hull with fresh water and
inspect it carefully.
There are blisters and blisters.
Some blisters occur for reasons
other than osmosis. Old layers of
antifoulings which are porous and
delaminating can cause blistering.
Blisters originating from osmosis
are easy to recognize for their
characteristic dome shape, because they are hard to cut open
and because they contain a liquid
with a strong vinegar smell.
If you are concerned that the hull
is affected by osmosis, remove
the antifouling in 6 spots of the
hull, 3 on each side, at the center, the stern and the bow. For each spot an area of 10 X 10 cm is
sufficient. Measure the humidity
content in the hull with a suitable
humidity gauge. If the hull is affected by osmosis, the humidity
content will be significantly higher
than 10%.
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OSMOSIS
HUMIDITY GAUGES
The dielectric constant of water is
75 times higher than that of air
and significantly higher than that
of boat building materials. This
property makes it easy to measure the humidity content of GRP laminates with a suitable humidity
gauge.
PROPERTIES OF HUMIDITY GAUGES
Fast scanning of large areas.
Non destructive testing.
Unaffected by soluble salts.
BOAT HULL INSPECTION
Water adsorption by boat building
materials is a source of problems, which become visible
when the well known blistering
on boat hulls made of GRP occurs.
Humidity gauges have a pad sensor suitable for fast and safe
measuring of the humidity content. A humidity check of the boat
hull can safe a lot of time and money if performed prior to carry out
any kind of osmosis treatment.
Veneziani recommends not to
carry out any treatment as long
as the humidity content of the
hull is higher than 10-12%.
A humidity gauge with pad sensor.
ATTENTION:
ALWAYS APPLY
THE RECOMMENDED
QUANTITY
OF AQUASTOP!
The barrier effect
of AQUASTOP
in the osmosis
REPAIR SYSTEMI
In the case of new boats, the gel-coat acts as an waterproof
barrier. When osmosis occurs, the gel-coat must be removed
completely and replaced with an Aquastop coating of at least
600 microns.
ATTENTION. On the market you can find sometimes glass laminates of poor quality, which may affect the performance of the
AQUASTOP system.
In this case we recommend to apply an additional coat of
AQUASTOP with brush as a sealer, prior to the application the repair system of 600 microns.
REMARK. It is of outmost importance to comply with the
thickness specified by Veneziani.
You can check the thickness as follows:
Measure the thickness during application with a wet thickness
gauge.
Or
Apply, independently from the number of coats and the application method, the recommended liters, using the theoretical
coverage of AQUASTOP for the calculation: 5m2/L.
Example. For a hull of 30 m 2 you need 6,6 L of AQUASTOP per coat with a total consumption of about 20 L for the whole repair system.
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APPLICATION
Aquastop by Veneziani
Aquastop consists of a solventfree mixture of epoxy resins, with
the following features:
• Very high impermeability
• High thickness (can be applied
at 200 microns per coat without
sagging) Aquastop provides excellent protection against osmosis
both as a preventive treatment
for new boats and as a repair
treatment for damaged boats.
If a boat has been damaged by
osmosis, the best advise is to
contact one of the Veneziani
Specialized Application Centers.
Our Main Technical Department is
at your disposal for information
and advice.
Aquastop has been formulated
with a tinting pigment. After application it shows a clear light blue
color. This coloration is useful during painting to understand how
much product is being applied:
the higher the thickness, the
AQUASTOP
Barrier coat for anti-osmosis
protection
CHARACTERISTICS
Aquastop is a barrier coat with high impermeability designed specifically for the treatment of GRP
boat hulls affected by osmosis as
well as for preventive treatment
against osmosis. This product is
resistant against fresh and sea
water and provides also an effective corrosion protection for submerged metal parts (keels, flaps,
rudders, etc.).
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darker the color. Aquastop should
be applied within a temperature
range of 15° to 35° C and at a relative humidity below 70%. If during the drying period there is an
abrupt change of climatic condition, this may cause the formation of a sticky layer (amine blushing), which is easy to remove
with water and an abrasive sponge. Wait until dry before resuming
the application of the coating system. If the 48 hours of maximum recoat time are exceeded,
the last coat must be properly
sanded before recoating.
TECHNICAL DATA
Specific weight:
1.10 +/- 0.02 Kg/L
Solids by volume: 100%
Colour: light blue
Packaging: 0,75 L/2,50 L
APPLICATION DATA
Apply with: roller - brush
Drying time before use (20°C):
7 days
Pot life (20°C): 2.5 hours
Mixing ratio by volume: 3:2
Mixing ratio by weight: 65:35
Thinner: 5610 for cleaning only
DFT per coat: 200 µ
Theoretical coverage per coat:
5.0 m2/L
Recoating time (20°C):
min 16 hours/max 48 hours
Number of coats: 2 - 3
Preventive system
Even if a boat’s hull has not been
affected by osmosis, it may be a
good idea to improve the impermeability of the gel-coat with
AQUASTOP.
Also a new boat’s hull may have
structural defects non visible by
naked eyes, such as air bubbles
or contaminants, and preventing
is much cheaper and less time
consuming then repairing.
1
Degrease the gel-coat carefully
until you are sure to have removed all traces of anti-adhesion
waxes left over from the manufacturing process. We recommend to use abrasive sponges
and DETERSIL, a specific detergent from Veneziani.
2
Wash down with fresh water.
Dry sandpaper with 120 - 180
grade abrasive paper or wet sandpaper with 240 - 320 grade abrasive paper.
3
Apply 2 coats of AQUASTOP
with brush or short pile roller.
The recoating interval is 16 hours
minimum and 48 hours maximum. The theoretical coverage is
5 m2/L per coat and the total DFT
400 microns.
4
We recommend to wait at least
72 hours before applying the
subsequent coat of ADHERGLASS
or ADHERPOX in order obtain proper chemical curing of AQUASTOP
and ensure a better impermeability.
ADHERGLASS: Apply 1 coat of by
brush at a thickness of 15 microns and a theoretical coverage
of 13,3 m2/L. Minimum recoating
time: 6 hours at 20° C.
2
ADHERPOX: Apply 1 coat of by
brush, roller or spraying at a
thickness of 100 microns and a
theoretical coverage of 6 m2/L.
Minimum recoating time: 10
hours at 20°C; maximum: 3
months if recoated with antifouling unlimited if recoated with itself.
5
Apply 2 coats of ANTIFOULING.
For the right choice of antifouling please consult the brochure
“Painting your Boat”
by
Veneziani.
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2
APPLICATION
Preventive system
with one-pack primer
HULL
2 coats of AQUASTOP.
Recoat time 16 hours (DFT
200 microns per coat, theoretical coverage 5 m2/L).
After 72 hours:
1 coat of ADHERGLASS
(DFT 15 microns per coat,
theoretical coverage
13,3 m2/L).
After 6 hours:
2 of ANTIFOULING
(DFT and theoretical coverage depending on the type
of antifouling).
Attention!
If the maximum recoat time has
expired, it is necessary to sand
before the application of the
next coat.
Apply to bare Gel Coat
WE RECOMMEND to launch the boat at least one
week after the application of the last coat of Aquastop
and within 2 months.
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2
Preventive system
with two-pack primer
HULL
2 coats of AQUASTOP.
Recoat time 16 hours (DFT
200 microns per coat, theoretical coverage 5 m2/L).
After 72 hours:
1 coat of ADHERPOX
(DFT 100 microns per coat,
theoretical coverage
6 m2/L).
After 10 hours:
2 of ANTIFOULING
(DFT and theoretical coverage depending on the type of
antifouling).
Attention!
If the maximum recoat time has
expired, it is necessary to sand
before the application of the
next coat.
Apply to bare Gel Coat
REMARK: pin the case of sailboats with keel the same osmosis preventive system can be applied to
the bare metal after suitable surface preparation and
after application of 1 coat of EPOXY PRIMER, thickness 40 microns; theoretical coverage 10,5 m2/L.
For the right choice of antifouling please request the
brochure “Painting your Boat” by Veneziani.
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2
Repair system
1
Removal of all damaged layers
(Gel Coat and if necessary also
damaged layers of GRP) by
means of grit-blasting or hydroblasting. Both procedures are effective.
2
Chiseling by means of flat chisel and rubber hammer, a procedure to use in case of very
deep osmosis. After the drying
(curing) period possible protruding glass fibers must be removed by means of disc sanding.
3
Disc-sanding with rotary or orbital disc sanders, using a 36
grade semi-rigid abrasive disc.
This procedure replaces grit-blasting in the case of superficial
osmosis, when removal the Gel
Coat layer is sufficient.
APPLICATION
Curing periods may var y from 2
months minimum to a maximum
of 6 months. In order to verify
the completion of the curing and
the dr ying progress, the humidity content should be checked
once a week and the results
and dates marked with a felt
pen on the most critical hull
areas. Often there is a color
change in the laminate from yellow to a white tint when the
dr ying is progressing.
During the curing period the washing down of the hull must be
repeated at least 3 times, in order to make sure that all bleeding liquid shall be eliminated.
It may be necessar y to open the
laminate in suspect areas by
means of a chisel or a disc sander.
The hull can be considered
dried out when the measured
humidity content is below 10%.
4
Smoothing with an elliptical
planing machine (outfitted with
heat-resistant blades) and subsequent disc sanding with rotary or
orbital disc sanders.
After a drying interval of 16
hours minimum and 48 hours
maximum (at 20°C), level all imperfections with the filler EPOMAST PRO or EPOMAST. EPOMAST
PRO should be preferred for lager
areas because of its low specific
weight. For touch-up filling EPOMAST should be used because of
its fine grain and easy application
or use EPOMAST RAPIDO when
short drying times for sanding are
required (3-4 hours).
Cleaning with DETERSIL and
repeated rinsing with fresh
water, in order to eliminate all
bleeding of acidic solution from
the fiberglass laminate which
could affect the outcome of the
repair work.
10
Application of 1 coat of AQUASTOP with brush, after mixing
of components A + B, taking care
to soak all deeper cavities and
using vertical and longitudinal
cross strokes. The thickness must be 200 microns with a theoretical coverage of 5 m2/L.
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5
After wards the curing period begins, during which the boat
should be stored outside with a
plastic sheet protection from
the waterline down. If the boat
is stored inside a shed, proper
ventilation and humidity control
is needed. Ar tificial means such
as air dr yers, dehumidifiers or
heaters are not always effective.
6
The humidity measurements
should be carried out dividing the
hull into 8 areas and making 4
measures for each side.
When all damaged layers have
been removed and the curing has
been completed by reaching a humidity content below 10%, the
coating application can start.
9
Application of 2 coats AQUASTOP with brush, short pile roller or foam roller.
10
2
Application with brush of 1
coat of ADHERGLASS, at
about 15 microns and a theoretical coverage of 13,3 m2/L.
Minimum recoating interval before antifouling: 6 hours at 20° C.
If using a foam roller, replace it
every 20 minutes since then it
becomes too soft.
Or application with brush of 1
coat of ADHERPOX, at about 100
microns and a theoretical coverage of 6 m2/L. Minimum recoating
interval before antifouling: 10
hours at 20°C.
11
If 48 hours drying time are
exceeded, sand the surface
before filler application.
8
Sanding of the whole hull with
60 grade abrasive paper.
If using a brush, apply with longitudinal strokes. The minimum total thickness must be at least
400 microns. The recoating interval between coats is 16 to 48
hours at 20°C.
Application of 2 coats of ANTIFOULING. For the right
choice of antifouling please consult the brochure “Maintaining
your Boat” by Veneziani.
The minimum recoating interval
between the second coat of
AQUASTOP and the coat of
ADHERGLASS should be at least
72 hours in order to obtain proper
chemical curing and best impermeability.
11
2
APPLICATION
Repair system
with one-pack primer
HULL
1 coat of AQUASTOP.
(DFT 200 microns per coat,
theoretical coverage
5 m2/L).
After 16 hours:
Filling with EPOMAST PRO.
Touch-up filling of small
areas with EPOMAST, which can be sanded after 24
hours or with EPOMAST
RAPIDO which can be sanded after 3 - 4 hours.
Then apply:
2 coats of AQUASTOP.
(DFT 200 microns per coat,
theoretical coverage
5 m2/L).
After 72 hours:
1 coat of ADHERGLASS
(DFT 15 microns per coat,
theoretical coverage
13,3 m2/L).
Apply to GRP after removal of Gel Coat
After 4 hours:
2 coats of ANTIFOULING
(DFT and theoretical coverage depending on the type of
antifouling).
Attention!
If the maximum recoat time has
expired, it is necessary to sand
before the application of the
next coat.
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WE RECOMMEND to launch the boat at least one
week after the application of the last coat of Aquastop
and within 2 months.
2
Repair system
with two-pack primer
HULL
1 coat of AQUASTOP.
(DFT 200 microns per coat,
theoretical coverage
5 m2/L).
After 16 hours:
Filling with EPOMAST PRO.
Touch up filling of small
areas with EPOMAST, which can be sanded after 24
hours or with EPOMAST
RAPIDO which can be sanded after 3 - 4 hours.
IDO
RAP
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E
AST/
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RO/E
AST P
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O
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E
Then apply:
2 coats of AQUASTOP.
(DFT 200 microns per coat,
theoretical coverage
5 m2/L).
After 72 hours:
1 coat of ADHERPOX
(DFT 100 microns per coat,
theoretical coverage
6 m2/L).
Apply to GRP after removal of Gel Coat
After 10 hours:
2 coats of ANTIFOULING
(DFT and theoretical coverage depending on the type of
antifouling).
Attention!
If the maximum recoat time has
expired, it is necessary to sand
before the application of the
next coat.
The only way to repair a hull affected by osmosis is to remove completely the Gel Coat as well as all deeper layers affected by the osmosis phenomenon. If the osmosis is widespread, it would be useless to
repair single blisters since very likely there has already been water absorption in the apparently non affected areas too. The application of
the repair system is a very difficult procedure. Therefore we recommend you to contact the Veneziani Main Technical Department, which
will inform you about an AQUASTOP CENTER as close as possible to
your location.
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2
APPLICATION
Frequently asked questions
?
ANSWER
The coating
is not drying
The components A+B have not been mixed,
have not been mixed properly,
the temperature is too low or the humidity too high.
The coating
is drying in spots
The coating
remains plastic
The coating is sticky
▲ ▲ ▲ ▲ ▲ ▲ ▲
PROBLEM
Poor mixing, temperature differences on the hull.
Low temperature, thinner added, wrong mixing ratio,
Adherglass applied too early.
Low temperature, excessive humidity.
The coating is delaminating from the substrate
Insufficient surface preparation,
leftover contaminants, expired pot-life.
Intercoat delamination
Expired recoating interval,
poor sanding or cleaning between coats.
Blisters in the
coating system
Excessive humidity in the GRP, premature immersion.
ATTENTION!
Do not apply the Aquastop system if the conditions do not comply with the following:
• HULL: maximum allowed humidity content 10%
• CLIMATIC CONDITIONS: minimum temperature 15°C, maximum temperature 35°C, relative
humidity below 70%.
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AQUASTOP CENTERS
Centers specializing
in application
Guarantee certificate
“Good bye Osmosis”
These are boatyards specialized
in Aquastop application. They have a contractual agreement with
Veneziani , are provided with the
necessary equipment and have a
staff with training for osmosis
treatment.
First of all, the degree of osmosis must be assessed (a difficult
task to be performed by experienced personnel) in order to be
able to specify the proper repair
procedure. Second, the suitable
equipment for the job must be
available.
Please contact our Main
Technical Department: We will be
glad to advise you and to inform
you about the closest Aquastop
Center.
We recommend to take the boat
affected by osmosis out of water
at the end of the season, in
September or October, in order to
be able to complete the curing
process during the next spring,
with favorable climatic conditions.
The professional skill of the
working staff and the quality the
applied products are winning
cards for fighting osmosis and for
obtaining satisfactory and long
lasting results.
All repair jobs per formed by
Aquastop Centers are covered free of charge - with a special
guarantee by Veneziani.
When one of the Aquastop
Centers is starting an anti-osmosis repair job, Veneziani opens a
guarantee file called “Good Bye
Osmosis”. The file contains all relevant data such as boat descrip-
3
tion, type of damage, description
of the work and the curing process. During the job, a certain
number of inspections are performed by Veneziani and the humidity content of the hull is measured. When all work has been completed according to specification,
Veneziani issues a “Good Bye
Osmosis” certificate, which guarantees directly and free of charge the result of the repair job for
a period of 3 years.
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4
OTHER PRODUCTS
TO BE USED WHEN WORKING WITH AQUASTOP
DETERSIL
Emulsifying detergent for silicones
CHARACTERISTICS
Detersil is an emulsifying detergent
for silicones. To obtain maximum
adhesion of paint to GRP surfaces
without the need of sanding, it is necessary to remove first all mould- release agents. Since these agents
contain wax, paraffin or silicone, a
ADHERGLASS
Adhesion primer for GRP
CHARACTERISTICS
Adherglass is a primer based on
synthetic polymers. It is a one-pack
primer providing excellent adhesion
and suitable for use on gel coats,
GRP, and epoxies such as Plastolite
Pro and Aquastop. Adherglass is
quick drying and used mainly as a
ADHERPOX
Two-pack epoxy primer with extended
recoating interval
CHARACTERISTICS
Modified two-pack epoxy primer which can be applied to any kind of substrate. This coating may be used
both as a primer and as undercoat
in coating systems. A special feature of Adherpox is its extended recoating interval when recoated with
antifoulings. Suitable for boat-hulls
EPOMAST
General purpose epoxy filler
CHARACTERISTICS
special detergent must be used.
Detersil has a dissolving and emulsifying action and can be used whenever a surface has to be cleaned
thoroughly before painting.
Specific weight: 0.93 +/- 0.02 Kg/L
Solids by volume: 44%
Colour: clear
Packaging: 1,00 L
primer for antifoulings on GRP and
on new or stripped gel coats. The
surface does not require sanding to
provide proper adhesion but must
be degreased thoroughly.
TECHNICAL DATA
Specific weight: 1.21 +/- 0.02 Kg/L
Solids by volume: 20%
Colour: pink
Packaging: 0,75 L/5,00 L
but also recommended for topsides
and superstructures.
TECHNICAL DATA
Specific weight: 1.30 +/- 0.02 Kg/L
Solids by volume: 60%
Colour: white
Packaging: 2,50 L
APPLICATION DATA
layers up to 10 mm with a spatula.
Epomast can be applied directly to
wood, GRP, steel prepared by disc
sanding and aluminium.
EPOMAST PRO
Particularly Epomast pro is well suited for shaping boats made of GRP,
steel aluminium and wood and for
applications on large areas above
and below the waterline. Its creamy
consistency and fine granulation
make this filler also suitable for final
profiling.
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APPLICATION DATA
Apply with: brush - roller
Drying time before use (20°C):
6 hours
Thinner: 5780 for cleaning only
DFT per coat: 15 µ
Theoretical coverage: 13,3 m2/L
Recoat time (20°C):
minimum 6 hours
Number of coats: 1
Mixing ratio by volume: 3:1
Mixing ratio by weight: 82:18
Thinner: 5610
DFT per coat: 100/200 µ
Theoretical coverage per coat:
6-3 m2/L
Recoating time (20°C):
min 10 hours / max 3 months
Number of coats: 1 - 2
Apply with: roller - brush conventional/airless spray
Drying time before use (20°C):
7 days
Pot life (20°C): 7 hours
TECHNICAL DATA
A filler which belongs to the last generation of epoxy products, with a
technology which produces a homogeneous and bubble-free layer.
Epomast pro is now easier to apply
and to sand and therefore suitable
fore a wide range of applications including osmosis repair systems.
This filler is normally used for levelling major surface defects, since it
has low specific weight and can be
applied at high thickness.
Apply with: brush - swab
Thinner: water for cleaning only
Theoretical coverage: 30,0 m2/L
TECHNICAL DATA
High-strength two-pack epoxy filler.
Excellent adhesion to any type of
sur face and to epoxy primers.
Impervious to water and non shrinking even when applied as a thick
layer. Suitable for the construction
of joints and for repairs of surfaces
with heavy damages, where the restoration can performed applying
Ultra-light epoxy filler
CHARACTERISTICS
APPLICATION DATA
Specific weight: 1.55 +/- 0.02 Kg/L
Solids by volume: 95%
Colour: light grey
Packaging: 0,50 Kg/2,00 Kg
TECHNICAL DATA
Specific weight: 0.70 +/- 0.02 Kg/L
Solids by volume: 100%
Colour: light blue
Packaging: 1,50 L/10,00 L
APPLICATION DATA
Apply with: spatula
Drying time before use (20°C):
7 days
Pot life (20°C): 1 hour
Mixing ratio by volume: 1:1
Mixing ratio by weight: 50:50
Thinner: 5610 for cleaning only
DFT per coat: depending on surface
conditions
Drying time before sanding (20°C):
min 24 hours / max 36 hours
APPLICATION DATA
Apply with: spatula
Drying time before use (20°C):
7 days
Pot life (20°C): 45 minutes
Mixing ratio by volume: 1:1
Mixing ratio by weight: 50:50
Thinner: 5610 for cleaning only
DFT per coat: depending on surface
conditions
Drying time before sanding (20°C):
min 24 hours / max 36 hours
EPOMAST RAPIDO
Fast drying epoxy knifing filler
CHARACTERISTICS
Two-pack, fast drying, high resistance epoxy filler designed for final
profiling and small repairs, which can
be applied up to a thickness of 1 cm
with one single-pass. Epomast Rapido can be applied to any kind of
substrate after the application of a
suitable primer, to Epomast proTM or
to suitable epoxy undercoats both on
below and above waterline areas.
EPOXY PRIMER
Two-pack adhesion primer
CHARACTERISTICS
A two-pack adhesion primer suitable
for any type of metal surface. Providing excellent adhesion, improved
corrosion protection and quick
drying, this primer is particularly recommended for boats made of steel,
light alloys or galvanized plates as
well as for parts made of bronze. It
can be over-coated with epoxy paints
such as Plastolite pro, Aquastop, two
For best results, prior to the application of a topcoat, a suitable undercoat is recommended. Easy to sand,
both wet and dry, after short drying
times.
TECHNICAL DATA
Specific weight: 1.45 +/- 0.02 Kg/L
Solids by volume: 100%
Colour: light grey
Packaging: 0,50 L/2,00 L
pack enamels and with primers for
antifoulings such as Adherglass.
TECHNICAL DATA
Specific weight: 1.35 +/- 0.02 Kg/L
Solids by volume: 42%
Colour: light green
Packaging: 0,75 L/5,00 L
BLANC SPRINT
over 35 knots
any type of water. Excellent abrasion
resistance also during towing on the
slipway.
Antifouling for high speed boats
CHARACTERISTICS
TECHNICAL DATA
Hard antifouling for high-speed
boats. This product has been formulated for the antifouling protection of
hulls made of GRP, wood or light
alloy, previously primed with Adherglass. The white colour of this antifouling remains stable both above
and below the waterline. Suitable for
EUROSPRINT
Long life antifouling
CHARACTERISTICS
Eurosprint is an antifouling with a
high copper content. Suitable for any
type of seawater, brackish and lake
water. This hard antifouling has good
abrasion resistance and is suitable
for sailboats and powerboats ( also
for speeds over 35 knots) made of
GRP, steel and wood but not suitable
for light alloy hulls.
EVEN EXTREME 2
Two-pack Biomatrix
Technology antifouling
CHARACTERISTICS
Biomatrix technology based antifouling of second generation.
Even Extreme 2 is the development
of a new antifouling formulation
based on the synergy between polymers and biocides, which provides
progressive solubility, high quality
and longest durability even against
micro-fouling. The two-pack system
provides an unparalleled antifouling
protection. It is quick drying, so that
APPLICATION DATA
Apply with: spatula
Drying time before use (20°C):
7 days
Pot life (20°C): 30 minutes
Mixing ratio by volume: 1:1
Mixing ratio by weight: 60:40
Thinner: 5610 for cleaning only
DFT per coat: depending on surface
conditions
Drying time before sanding (20°C):
min 3-4 hours
APPLICATION DATA
Apply with: roller - brush - spray
Drying time before use (20°C):
4 days
Pot life (20°C): 8 hours
Mixing ratio by volume: 3:1
Mixing ratio by weight: 82:18
Thinner: 5610
DFT per coat: 40 µ
Theoretical coverage per coat:
10.5 m2/L
Recoating time (20°C): min 6 hours
/max 36 hours
Number of coats: 1
APPLICATION DATA
Specific weight: 1.62 +/-0.02 Kg/L
Solids by volume: 50%
Colour: white
Packaging:
0,75 L/2,50 L/5,00 L
Apply with: roller - brush - spray
Drying time before use (20°C):
min 6 hours
Thinner: 6470
DFT per coat: 40 - 50 µ
Theoretical coverage:
12,5 - 10,0 m2/L
Recoat time at 20°C: min 6 hours
Number of coats: 2
TECHNICAL DATA
APPLICATION DATA
Specific weight: 1.62 +/- 0.02 Kg/L
Solids by volume: 45%
Colour: red, blue, black
Packaging:
0,75 L/2,50 L/5,00 L
Apply with: roller - brush - spray
Drying time before use (20°C):
min 24 hours
Thinner: 6470
DFT per coat: 40 - 50 µ
Theoretical coverage:
11.3 - 9.0 m2/L
Recoat time at 20°C: min 8 hours
Number of coats: 2 - 3
2 coats can be applied during the
same day. Suitable for sailboats and
powerboats made of GRP, wood or
steel (on suitable primers). The white
type only can be applied on light alloy
boats (on suitable primers). There is
the possibility to launch the boat already after 4 hours drying time from
the last coat application (at 20°C),
but there is no maximum time limit
for launching.
APPLICATION DATA
TECHNICAL DATA
Specific weight: 1.85 +/- 0.02 Kg/L
Solids by volume: 53%
Colour: white, blue, black, red
Packaging: 0,75 L/2,50 L
Apply with: roller - brush - spray
Drying time before use (20°C):
min 4 hours
Pot life (20°C):7 hours
Mixing ratio by volume: 3:2
Mixing ratio by weight: 72:28
Thinner: 6470
DFT per coat: 50 µ
Theoretical coverage per coat:
10.6 m2/L
Recoating time (20°C): min 4 hours
Number of coats: 2
4
RAFFAELLO
Self-polishing hydrophilic antifouling
with carbon
CHARACTERISTICS
A superior grade, high performance
antifouling with a hydrophilic matrix,
with a high content of copper compounds as well as an addition of
pure carbon particles, which provide
both excellent antifouling protection
and drag reduction in all conditions.
Effective in warm and temperate
seawater, brackish and fresh water.
Raffaello is self-polishing with a progressive solubility and therefore sui-
RAFFAELLO
BIANCA RACING
White self-polishing hydrophilic
antifouling
CHARACTERISTICS
Superior grade, durable antifouling
which is both hydrophilic and self-polishing. Because of its high content
of organic biocides, this antifouling
maintains a stable white colour
above and below the waterline and
ensures an excellent antifouling performance. The resin is hydrophilic,
which means lower surface tension
and reduced drag. Effective in warm
table for medium-speed power
boats as well as for sailboats. Not
suitable for boats made of aluminium. The thickness of this antifouling is reduced progressively during
service, avoiding an excessive increase of the antifouling layer also
after the application of several
coats.
TECHNICAL DATA
APPLICATION DATA
Apply with: roller - brush - spray
Drying time before use (20°C):
min 12 hours
Thinner: 6470
DFT per coat: 40 - 50 µ
Theoretical coverage:
12.5 - 10.0 m2/L
Recoat time at 20°C: min 8 hours
Number of coats: 2
Specific weight: 1.67 +/- 0.02 kg/L
Solids by volume: 50%
Colour: light blue, blue, light grey,
black, red, green
Packaging:
0,75 L/2,50 L/5,00 L
and temperate seawater as well as
in brackish water. Raffaello Bianca
Racing has a progressive solubility
and therefore can be used on medium-speed powerboats as well as
on sailboats. Particularly recommended for regatta sailboats.
TECHNICAL DATA
Specific weight: 1.67 +/- 0.02 Kg/L
Solids by volume: 50%
Colour: white
Packaging:
0,75 L/2,50 L/5,00 L
APPLICATION DATA
Apply with: roller - brush - spray
Drying time before use (20°C):
min 12 hours
Thinner: 6470
DFT per coat: 40 - 50 µ
Theoretical coverage:
12.5 - 10.0 m2/L
Recoat time at 20°C: min 8 hours
Number of coats: 2
SPEEDY CARBONIUM
smoothness of the surface.
APPLICATION DATA
Two-pack antifouling for regatta boats
CHARACTERISTICS
TECHNICAL DATA
Apply with: roller - spray
Drying time before use (20°C):
min 8 hours
Pot life (20°C): 48 hours
Mixing ratio by volume: 2:1
Mixing ratio by weight: 67:33
Thinner: 6470
DFT per coat: 50 µ
Theoretical coverage per coat:
10.6 m2/L
Recoating time (20°C): min 4 hours
Number of coats 2
Two-pack medium hard antifouling
which uses carbon particles as an
active component for better performance of fast sailboats. Suitable for
fast boats made of GRP, wood, steel
and aluminium (on suitable primers). The application must be carried out by spraying. After the
application it is possible to wet sand
the film in order to improve the
Specific weight: 1.79 +/- 0.02 Kg/L
Solids by volume: 53%
Colour: grey
Packaging: 0,75 L/2,50 L
The information given is a summary of the technical data sheets, for more details please contact the MTP.
VENEZIANI YACHTING PUBLICATIONS
If you would like to receive additional information about specific subjects,
here below are additional brochures by Veneziani.
You may request them using the form below
or connecting to the internet site www.venezianiyacht.it.
MAINTAINING YOUR BOAT
How to prepare, protect and paint any type of boat.
All you should know about painting and maintenance, about products and equipment.
A manual, written by the Veneziani technical team, indispensable to keep your boat in top shape.
THE EPOXY SYSTEM RESINA 2000
How to protect, repair and build wooden parts of your boat.
LISTINO NAUTICA
All Veneziani products, divided into categories,
with indication of colours, codes, packaging and prices.
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Veneziani Yachting - Piazza Nicolò Tommaseo 4 - 34121 Trieste (Italy)
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