J. Cent. South Univ. (2015) 22: 3571−3577 DOI: 10.1007/s11771-015-2897-8 Acoustic emission characteristics of rock under impact loading LIU Xi-ling(刘希灵)1, 2, LI Xi-bing(李夕兵)1, HONG Liang(洪亮)3, YIN Tu-bing(尹土兵)1, RAO Meng(饶蒙)1 1. School of Resources and Safety Engineering, Central South University, Changsha 410083, China; 2. Norman B. Keevil Institute of Mining Engineering, University of British Columbia, Vancouver V6T1Z4, Canada; 3. School of Civil Engineering, Hunan City University, Yiyang 413049, China © Central South University Press and Springer-Verlag Berlin Heidelberg 2015 Abstract: Acoustic emission tests were performed using a split Hopkinson pressure bar system (SHPB) on 50-mm-diameter bars of granite, limestone, sandstone and skarn. The results show that the amplitude distribution of hits is not well centralized around 50 dB, and that some hits with large amplitudes, usually larger than 70 dB, occur in the early stages of each test, which is different from the findings from static and low-loading-rate tests. Furthermore, the dominant frequency range of the recorded acoustic emission waveforms is between 300 kHz and 500 kHz, and frequency components higher than 500 kHz are not significant. The hit with the largest values of amplitude, counts, signal strength, and absolute energy in each test, displays a waveform with similar frequency characteristics and greater correlation with the waveform obtained from the elastic input bar of the split Hopkinson pressure bar system compared with the waveforms of the other hits. This indicates that the hit with the largest values of amplitude, counts, signal strength, and absolute energy is generated by elastic wave propagation instead of fracture within the rock specimen. Key words: rock; acoustic emission (AE); split Hopkinson pressure bar (SHPB); hit driven features; frequency characteristics; correlation analysis 1 Introduction As a non-destructive means of testing, the acoustic emission (AE) technique is widely used in geotechnical engineering both for monitoring stability and for safety forewarning in many underground mines. Some open pits in China are handicapped by hidden cavities under benches that were excavated by earlier underground mining. Working personnel and machines are directly threatened by these hidden dangers, especially drilling machines working above the cap rock preparing boreholes for blasting. Thus, safety related to the problem of cavities is of great concern during the process of open pit mining. The most urgent consideration in open pits is the evaluation of the stability of the cap rock overlying the cavity as bench blasting advances. An effective method for this is to monitor rock mass rupture within the cap rock using AE, and one associated task is to monitor rupture as the drilling machines work above [1−2]. In this case, the rock mass of the cap rock will bear dynamic loads generated by drilling impact, and the signals detected by the AE sensor should differ from those obtained under static loads and age the same situation as stress waves generated by bench blasting propagating within the cap rock. Therefore, to provide suggestions for the interpretation of the results obtained from such on-site monitoring, the AE characteristics of rock under such dynamic loads should be considered, and this constitutes the original purpose of this work. Actually, dynamic loads are common in mining and geotechnical engineering, e.g., those generated by drilling, blasting, earthquakes, and projectile penetration, and the corresponding AE research would be useful for on-site monitoring. Furthermore, crack propagation and failure mechanism are basic topics in the static and dynamic performance of rocks. The AE technique is often used as an auxiliary experimental means for studies of these topics; however, because of the complexities of both the theory and testing techniques in rock dynamics, the dynamics of crack propagation and failure mechanism are still not well understood. Therefore, it is meaningful to perform research on the dynamic AE characteristics of rock, which might provide additional perspective in understanding rock dynamic mechanical properties, and complete the research of rock AE characteristics under intermediate and high-strain-rate loading. It has been often quoted that AE history began in 1950 with the publication of Kaiser’s dissertation [3]. In Foundation item: Projects(51204206, 41272304, 41372278) supported by the National Natural Science Foundation of China; Project(20110162120057) supported by PhD Program Foundation of Ministry of Education China; Project(201012200232) supported by the Freedom Explore Program of Central South University, China Received date: 2014−07−23; Accepted date: 2014−11−26 Corresponding author: LIU Xi-ling, PhD; Tel: +86−731−88879612; E-mail: [email protected] 3572 the dissertation, KAISER [4] discovered a famous irreversibility, which is now called the Kaiser effect. In 1979, DROUILLARD and LANER [5] compiled about 2000 references about AE, which were published in his book “Acoustic Emission: A Bibliography with Abstracts”. Since then, he has collected over 5000 additional references, many of which have been listed in the AE literature section of the Journal of Acoustic Emission [6]. Thus, numerous researches on rock AE have been reported, such as studies of the AE characteristics of rock deformation and failure under tension, compression, and bending loads; those to establish correlations between AE signals and rock properties; investigations of the initiation point and growth location of unstable cracking under various stress states in rock specimens; studies of fractal and chaotic features of rock AE; and determinations of the yield limit of plastic rock by AE technique. However, this research has been conducted mainly under static loads and seldom has focused on rock AE characteristics under impact loading. Some scholars have studied the effects of loading rate on rock AE, but these have been conducted mainly on experimental systems with low loading rates [7−10]. SHCHERBAKOV et al [11] carried out tests that exposed granite specimens to uniaxial compression and impact using a dropped weight to obtain AE signals generated by micro-cracking, and VETTEGREN et al [12] studied the dynamics of fractoluminescence, electromagnetic emission, and AE induced in a granite specimen by a striker blow. However, these two studies only discussed the AE rate and intensity, and a comprehensive account of AE characteristics was lacking. Furthermore, some on-site works have been conducted to monitor the rupturing of the rock mass during tunneling and rock burst in underground mines using the AE technique; however, only the corresponding impact loads were recorded and discussed [13−16], and no related experimental studies have been published. There have been few reports of research on rock AE under conditions of high-rate loading, and we suggest the principal reasons for this are as follows. First, the rock mass being monitored generally bears its own weight and its state of stability under such static pressure is the subject of concern. The signals detected by the AE sensors are generated mostly by the rock mass rupturing under static pressure. Even when signals generated by the stress waves of blasting or impact drilling have been detected, because of the known time and location of the vibration source, these signals can be easily identified and used to calibrate the monitoring apparatus. Thus, the on-site monitoring environment based on static pressure is the principal reason why rock AE characteristics under impact loading have seldom been considered. J. Cent. South Univ. (2015) 22: 3571−3577 Furthermore, compared with the monitoring of the static performance of rocks, the testing methods used for studying rock dynamics are unsatisfactory. Many scholars have discussed the available testing methods and their applications [17−25]. In addition, the International Society for Rock Mechanics Commission on Rock Dynamics has suggested the dynamic testing methods to be used in determining the dynamic strength of rock materials [26]; however, limitations still exist and some dubious and unclear points still need to be addressed [21, 27]. Therefore, the limitations of the methods for rock dynamics testing are another reason why such AE experimental research has been lacking. However, as mentioned above, the topic of rock AE characteristics under impact loading needs to be addressed. Our experimental results and analysis on this topic will be presented, which is intended to provide additional perspective both for on-site monitoring and research of rock dynamics. 2 Experimental setup Because its loading rate matches well with those of drilling and blasting, the 50-mm-diameter split Hopkinson pressure bar (SHPB), recommended by the International Society for Rock Mechanics Commission on Rock Dynamics [26], was employed in this work as the impact-loading device. A PCI-2 system and one ultra-mini sensor-PICO (Physical Acoustics Corporation, NJ, USA), glued onto the rock specimen, were used for the collection of AE signals. A schematic of the entire testing system is shown in Fig. 1. AE signals detected by the sensor were pre-amplified by 40 dB; the detection threshold and sampling rate were set at 45 dB and 40 Msps (million samples per second), respectively. Four kinds of rock (granite, limestone, sandstone, and skarn) were selected for the experimental study, and five specimens of each rock type with a length (25 mm) to diameter (50 mm) ratio of 0.5:1 were prepared for testing. Fig. 1 Schematic of split Hopkinson pressure bar system with acoustic emission (AE) testing device (1−Gas tank; 2−Pressure vessel; 3−Control valve; 4−Striker; 5−Light beams; 6−Input bar; 7−Strain gauge; 8−Specimen; 9−Output bar; 10−Absorption bar; 11−Dash pot; 12−Electronic counter; 13−Bridge; 14−Ultra-dynamic strain gauge; 15−Transient wave memory; 16−Data processing unit; 17−AE sensor; 18−AE signal collecting and processing unit) J. Cent. South Univ. (2015) 22: 3571−3577 3573 [28]. It is also found that those hits with large amplitude usually occur during the early stages of the hit sequence, and all have numerous counts (Fig. 4). 3 Results and discussion 3.1 Analysis of hit driven AE features There are controllable hit-based parameters available on the PCI-2 board, and these parameters demonstrate the basic features of the AE signal. Figure 2 shows a fictitious AE waveform with some typical features. Here, several of them are chosen to illustrate rock AE hit features under impact loading. Fig. 3 Typical amplitude distribution histogram Fig. 2 Acoustic emission (AE) hit features extraction diagram With an increase of loading rate, the total AE testing time drops, given the same parameter setup of the AE testing system and similar rock properties. Thus, the recorded number of hits decreases with an increase of loading rate. Owing to the rapid dynamic loading and rupturing, a much smaller number of hits (Table 1) were recorded compared with the number in static and low-loading-rate tests. Table 1 Hit numbers of each test Sample code Granite Limestone Sandstone Skarn 1−1 85 72 60 73 1−2 88 73 29 78 1−3 78 97 68 130 1−4 46 57 72 92 1−5 97 67 65 59 The best-known intensity display of AE is the amplitude distribution plot, which shows how many of the hits were large and how many were small. The amplitude distribution histogram, shown in Fig. 3, is typical of the tested specimens. The histogram in Fig. 3 is scattered beyond the 45-dB threshold and has several hits with large amplitude (usually larger than 70 dB). This differs from the distribution in the static and low-loading-rate tests, which are always centralized around 50 dB and seldom exhibit large-amplitude hits Fig. 4 Hits vs amplitude and counts By investigating the recorded parameters of each test, those hits with large amplitude and numerous counts are also found to have large values of signal strength and energy. In particular, one has values much larger than the others in terms of amplitude, counts, signal strength (Fig. 5), and absolute energy (Fig. 6). Moreover, such things can be found in every type of rock specimen test. Here, the symbol Hmax is used to represent the hit that has the largest values of amplitude, counts, signal strength, and absolute energy. To get a better understanding of Hmax, a specific analysis will be described later in this work. 3.2 Real-time frequency features Frequency analysis plays an important role in AE data interpretation, and the fundamental frequency characteristics of an observed AE signal depend on the source and its distance from the sensor. Frequencies below 1 Hz have been observed at large-scale field sites, whereas in laboratory studies, AE signals have often been observed to contain frequencies greater than 3574 J. Cent. South Univ. (2015) 22: 3571−3577 waveform in SHPB AE tests, and this waveform is typical of a hit with small values of amplitude, counts, signal strength, and absolute energy. It appears from Fig. 8 that the frequencies are within the ranges of geological material studies shown in Fig. 7 (④ and ⑥). The dominant frequency range is between 300 kHz and 500 kHz, and the frequency components higher than 500 kHz are not significant. This is also the case for most of the waveforms except for that of Hmax. However, as shown in Fig. 9, the dominant frequency range is between 10 kHz and 60 kHz, which indicates that the relatively low-frequency components of Hmax are significant compared with those of the other hits in the rock AE SHPB tests. Fig. 5 Signal strength of each type of rock specimen test Fig. 6 Absolute energy of each type of rock specimen test 500 kHz [29]. Figure 7 indicates the frequency range over which AE and other associated studies have been conducted. It has also been reported that the AE frequency range was 20 kHz to 100 MHz when granite specimens were exposed to uniaxial compression and impacted by a dropped weight [11]. Figure 8 shows a frequency spectrum of a typical 3.3 Hmax analysis 3.3.1 Waveform As mentioned before, one hit with significantly large values of amplitude, counts, signal strength, and absolute energy was detected in every specimen test, which is named Hmax. A typical waveform of Hmax is shown in Fig. 10, and Fig. 11 illustrates a typical waveform of a hit with small values of the corresponding parameters. It is very clear that the voltage value of the waveform in Fig. 10 is much larger than that in Fig. 11, and some parts even reach ±10 times the voltage range, which means that the signal is very strong. Therefore, we think that Hmax is not generated by rock fracturing, but that it is the result of impact-induced elastic wave propagation within the rock specimen instead. However, for further verification, the ultra-mini sensor was fixed to the input bar of the SHPB system and similar impact loads applied. Because the elastic bar scarcely emits fracturing waves under impact loading, the collected waveforms are mostly of those induced by elastic wave propagation. Figure 12 shows a typical waveform collected on the input bar. If Hmax was generated by elastic wave propagation, then the waveform collected Fig. 7 Frequency ranges of various types of acoustic emission (AE) studies (Circled numbers represent regions where studies were undertaken) [29] J. Cent. South Univ. (2015) 22: 3571−3577 3575 waveforms in Figs. 10, 11, and 12, respectively. The amplitude of the spectrum in Fig. 14 is far less than those in Figs. 13 and 15, and the frequency corresponding to the large amplitude of the spectrum in Fig. 14 is higher than those in Figs. 13 and 15. These all indicate that the spectra in Figs. 13 and 15 share many similarities both in amplitude and frequency distribution. Fig. 8 Frequency spectrum of typical acoustic emission waveform in SHPB tests Fig. 11 Typical waveform of other hit with small values of amplitude, counts, signal strength and absolute energy Fig. 9 Frequency spectrum of typical waveform of Hmax Fig. 12 Typical waveform of hit collected on elastic input bar Fig. 10 Typical waveform of Hmax on the input bar should be somewhat similar to the waveform of Hmax. Therefore, the concern in the following is to verify this similarity by analyzing their frequency spectrum and correlation. 3.3.2 Spectrum analysis Figures 13, 14, and 15 show the frequency spectra (with zero-frequency component in the middle) of the Fig. 13 Frequency spectrum of waveform in Fig. 10 J. Cent. South Univ. (2015) 22: 3571−3577 3576 Table 2 Calculated correlation coefficient of S−M and S-E S E Granite Limestone Sandstone Skarn ρSE'= ρSM'=0.1 — — — 0.692 82 ρSE"= Limestone — — — ρSM"=0.296 0.580 ρSE'"= — — ρSM'"=0.206 — Sandstone 0.585 ρSE""= ρSM""= Skarn — — — 0.601 0.219 Granite 3.3.4 Summary With significantly large values of amplitude, counts, signal strength, and absolute energy, Hmax is very different from the other hits. The waveforms of Hmax and the one collected on the elastic input bar share similar frequency characteristics and have greater correlation. This verifies that Hmax is generated by elastic wave propagation within the rock specimens. Fig. 14 Frequency spectrum of waveform in Fig. 11 4 Conclusions and future work Fig. 15 Frequency spectrum of waveform in Fig. 12 3.3.3 Correlation analysis Correlation coefficient is always used in digital signal processing to evaluate the similarity of two signals. If it is supposed that x(n) and y(n) are two finite signals, then the correlation coefficient is defined as L xy x ( n ) y ( n) n 1 L L [ x ( n ) y ( n )] n 1 2 2 (1) 1/ 2 n 1 where L is the length of the signal. It is demonstrated in Eq. (1) that |ρxy|≤1. If two signals are completely correlated (the same signal), then |ρxy|=1; if two signals are totally independent, ρxy=0. Symbol S is used to represent the waveform of Hmax, symbol M is used to represent the waveform of the hit with small values of amplitude, counts, signal strength, and absolute energy, and symbol E is used to represent the waveform collected on the input bar. The calculated correlation coefficients of the various typical waveforms in each type of rock specimen test are listed in Table 2, and the results show that S has greater similarity with E than with M. AE parameters of rock recorded in the tests conducted on the SHPB system present many different features compared with such tests under static and low-rate loading. A particularly significant feature is the existence of Hmax, and it is verified that Hmax is the result of elastic wave propagation within the rock specimens. Actually, the signals of rock fracturing and elastic wave propagation are both detected by the sensor during the process of the AE test under impact loading; thus, Hmax is not the only signal generated by elastic wave propagation. Of course, these hits generated by elastic wave propagation can be considered an intrinsic feature of rock AE under impact loading and can be used together with other hits to describe the rock AE characteristic. However, we consider that the signals generated by fracturing are the ones of greatest interest, and the two types of signals should be distinguished. This distinction allows better understanding of the AE characteristics of rock fracturing under impact loading, and could be a reference for on-site AE monitoring in environments of frequent dynamic loading. However, the experimental results show that, in addition to Hmax, there are no obvious features of other hits that can be used to identify whether they are generated by rock fracturing or by elastic wave propagation. Therefore, further identification work must be performed and this will be the focus of our future research. Nomenclature SHPB AE Hmax Split Hopkinson pressure bar Acoustic emission Hit with the largest values of amplitude, counts, signal strength and absolute energy J. Cent. South Univ. (2015) 22: 3571−3577 x(n) y(n) L ρxy S M E ρSE' ρSE" ρSE'" ρSE"" ρSM' ρSM" ρSM'" ρSM"" Finite signal appearing in Eq. (1) Finite signal appearing in Eq. (1) Length of the signal appeared in Eq. (1) Correlation coefficient that can be calculated from Eq. 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