VOLUME 27, NUMBER 13 WWW.RBJDAILY.COM JUNE 24, 2011 New plant has packaging firm eyeing growth Pactech acquired the manufacturing site in Ogden for $3.8 million By ANDREA DECKERT A former manufacturing facility in Ogden has been bought by a homegrown flexible packaging firm that is looking to add roughly 25 workers over the next few years. Pactech Packaging LLC bought the 127,000-square-foot building that formerly housed the manufacturing operations of Caldwell Manufacturing Co. late last year. Caldwell vacated most of the building in spring 2009 when the window components manufacturer announced it was moving its manufacturing operations to its plant in Williamsport, Md. Pactech purchased the building in October 2010 for $3.8 million, the deed at the Monroe County Clerk’s Office shows. The company worked with the Monroe County Economic Development Office to purchase the building with the help of a Small Business Administration loan program. Pactech president Chad Buchta said the firm has spent roughly $750,000 on building improvements. In addition to Pactech, the building houses two tenants: Caldwell has its corporate offices in 22,000 square feet, and Superior Technology Inc. occupies 10,000 square feet. Improvements included new lighting, a new roof and additional controlled-environment production space. “The overall benefit is a bright, clean space providing a 10 percent increase in overall efficiencies from our previous facility,” Buchta said. The space gives Pactech ample room to grow, Buchta said, and the company is excited to create local jobs. The entire operation moved from Mt. Read Boulevard to Ogden. “We looked elsewhere to relocate, but based on the workforce it was a simple decision to stay,” Buchta said, adding that support from town and county officials also Photo courtesy of Pactech Pactech Packaging’s building used to house manufacturing for Caldwell Manufacturing Co., and Caldwell’s corporate offices have remained there after the sale. played a part. The firm operates in the multibillion-dollar flexible-package industry. Manufacturers across industries use flexible packages to cut costs. Pactech manufactures high-tech, flexible packaging for industries including agricultural, chemical, pharmaceutical, medical, industrial, military, food and pet. Its offerings include custom packaging, military packaging, barrier pouches, biodegradable packaging, anti-corrosion packaging, accessories and packaging spouts. Pactech has roughly 65 workers—up from 55 last year—and expects to add a few more this year. The goal is to have 90 workers by 2016, Buchta said. He also expects sales to grow and projects a 15 percent increase in revenues this year. Buchta—a member of the Rochester Business Journal’s 40 Under 40 class of 2010—bought the business from ThermoFisher Scientific Inc. in late 2009 with John Ferber, Pactech vice president. Both had joined the business in 1995, with Buchta serving as a sales manager and Ferber as a senior engineer. Buchta’s wife, Alicia, also works at Pactech. Buchta said purchasing Pactech was a Reprinted with permission of the Rochester Business Journal. great opportunity, noting that Ferber and he were well-versed in the company’s history and operation. The company was founded by Helene Diederich in 1991. Initially it was a division of HAL Baggin Inc., since the name Pactech was taken then. In its early days, Pactech served as a contract packaging manufacturer. Diederich’s late husband, David Diederich, joined the business in 1993 and hired its first employees a year later. Over the years, Pactech gained a reputation for innovation. In 1994, David Diederich developed a patented product called a child-resistant reclosable easyopen pouch for the agricultural and pharmaceutical markets. Since then, the company’s products have earned awards including the Packaging Professional’s Ameristar Award, World Packaging’s World Star Award, Packaging Technology Magazine’s Silver and Package of the Year for the Flexible Packaging Association. Despite the absence of a full-scale manufacturing operation, the business outgrew its space at Fairport’s Village Landing and Pactech moved to offices and a warehouse on Halstead Street. Photo courtesy of Pactech President Chad Buchta, right, and Vice President John Ferber bought the business in 2009 from Thermo-Fisher Scientific Inc. and folded into it a company they had started in 2006. Growth prospects resulted in a change for the company. In 1997, the firm expanded its capabilities to full manufacturing and bought four fabrication machines; in 1998 it moved to a site on Mt. Read Boulevard. Pactech continued to grow there, increasing its workforce from 40 to roughly 110 people when it was acquired in 2004 by Nalge Nunc International Inc. and renamed Nalgene Flexible Products. The deal came as Nalge Nunc’s parent, Apogent Technologies Inc., decided to merge with New Hampshire-based Fisher Scientific International Inc. in a $3.7 billion deal. Helene Diederich stayed with NFP roughly one year. Buchta and Ferber stayed with the company until 2006, when the two started their own business, Barrier Packaging Inc., a broker-distributor packaging company, now rolled into Pactech’s operation. The majority of Pactech’s customers are in North America, particularly the Northeast, but the firm does have international business. In addition to manufacturing, Pactech offers design services and can supply customers with a prototype in one to three days. Buchta said growth plans focus on continuing to serve its existing customers. “Our customers have many choices,” Reprinted with permission of the Rochester Business Journal. Buchta said. “It’s our responsibility to ensure the customer chooses Pactech.” Cheryl Latta, a sales manager with Central Industrial Packaging Supply Inc. in Baldwinsville, Onondaga County, said her firm has worked with Pactech since 1998, and Pactech has supplied custom-made pouches for some Central Industrial Packaging Supply customers. Latta said Pactech’s workforce is a driving factor in its success. “They are always trying to make sure you are happy,” Latta said. “They have a great attitude and are wonderful to deal with.” [email protected] / 585-546-8303
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