Experimental Vibration Analysis of a Loudspeaker Enclosure Tom Zarembka, Purdue University, Mechanical Engineering Technology 401 North Grant Street, West Lafayette, IN, 47907-2021 Introduction Speaker design is a function of both theoretical knowledge and applied experience. Designing a superior loudspeaker takes the application of speaker design theory and prior trial and error design experience. Because the driver is firmly mounted to the enclosure, the movement of the speaker cone, along with the pressure created within the enclosure, excites vibration of the enclosure walls. These vibrations produce unwanted noises that disrupt the desired response of the speaker system. Using simple braces mounted on the interior walls of the enclosure has been the typical attempt to solve this problem, but the trial and error process typically used is not the most effective solution. The purpose of this project is to develop an engineering approach to bracing design. Vibration analysis of a speaker enclosure is used to measure the natural vibration response. The results are used to create a systematic procedure to design effective braces. Measurements and Analysis First, a single, air suspension enclosure was designed and built according to Thiele and Small specifications for frequency response and low frequency performance. A single input (fixed impact), multiple output (roving accelerometer) vibration measurement system was used. With the accelerometers in place at specified locations on the enclosure, the enclosure was impacted with a modal impact hammer. The acceleration data was collected in the form of MATLAB® array data using MRIT (multiple reference impact testing) data acquisition software. The accelerometers were moved to the next position and the process was repeated for the whole enclosure. The data acquisition program was used to transfer the time domain acceleration data from the accelerometers into the frequency domain in the form of frequency response functions (FRFs). The FRF is the ratio of the displacement response on the enclosure wall to the input force from the impact hammer. From the FRFs, the resonant or modal frequencies were determined. Also, using the FRFs and X-Modal2 software, animated mode shapes of the enclosure walls were created. The transformation between the analytical model and the frequency domain is described in more detail below. SDOF Mathematical Model MDOF Experimental Model A single degree of freedom (SDOF) vibration system is represented by the mass/spring/damper model in Figure 1. The speaker system can be represented as a sum of individual SDOF models, resulting in a multiple degree of freedom (MDOF) model. The FRF of the top panel of the enclosure, which is the experimental MDOF response of the enclosure, is shown in Figure 2. Modal frequencies and mode shapes are determined from the location of the peaks and the relative magnitudes of each accelerometer. Figure 1: SDOF Analytical Model From this, Newtonian laws are applied resulting in the time domain expression in Equation 1. A Fourier transform produces the frequency domain expression in Equation 2. m&x&(t ) + cx& (t ) + kx (t ) = f (t ) (1) X(ω) = H(ω) * F(ω) (2) The compliance H(ω) is the ratio of the output X(ω) to the input F(ω) as a function of frequency, or the FRF. Figure 2: MDOF Experimental FRF for Top Panel Results The significant modal frequencies determined were 60 Hz, 240 Hz, 325 Hz, 480 Hz, and 682 Hz. These frequencies displayed the greatest amount of wall movement. Different types of wall movement were observed, including whole wall movement, half wall movement in and out of phase, and quarter wall movement off and on center of the walls. There was also considerable torsion movement in the lower frequencies. The vibration modes that have the most effect on sound reproduction are modes with the most whole and half wall section movement. At 240 Hz, the mode shape displays a strong breathing mode. This produces a noticeably stronger sound radiation response, because the sound is amplified across the entire area of the wall. At 480 Hz, the mode shape displays a dipole configuration, where one half of the wall moves independently of the other. This produces a two-tone sound radiation response. Below are pictures of the left and right panels at 240 Hz and 480 Hz. These pictures display both a whole wall movement and dipole movement. Figure 2: Left and Right Panel Mode Shapes at 240 and 480 Hz The acoustic cavity modes of the air inside the enclosure were also quickly analyzed in this project. A cavity mode analysis provides the modal frequencies of the air within the enclosure. Based on the enclosure dimensions, the first cavity resonant frequency was calculated to be 466 Hz, assuming a one-dimensional plane wave model of the air inside the enclosure. The 466 Hz cavity mode is close to the measured enclosure vibration frequency of 480 Hz. In this case, the first cavity mode within the enclosure may be coupled with the movement of the wall, and further create sound disturbances. Conclusions and Ongoing Work Experimental modal analysis was used to characterize the free response (modal frequencies and mode shapes) of the speaker enclosure. The vibration modes having the most effect on sound reproduction were determined to be the 235 Hz breathing mode and the 480 Hz dipole mode. Also, to determine the effect the air has within the enclosure, an estimate of the acoustic cavity modes and coupling was made. Because the calculated first cavity mode was 466 Hz, it may couple with the 480 Hz modal frequency in creating sound disturbances. Braces will be designed for locations on the enclosure that display maximum wall movement, on the center of maximum wall deflection from these combined effective modes. The vibrations will be moved to higher frequencies when bracing is applied, and will be replaced by vibrations that have less amplitude of movement. Bracing design will be validated with operational vibration and sound reproduction testing. The validation phase of the project will be completed in the Spring 2004 semester. Acknowledgements Professor Heather Cooper, P.E. – Faculty Advisor, Mechanical Engineering Technology, Purdue University Professor Douglas Adams, PhD – Herrick Research Facility Advisor, Mechanical Engineering, Purdue University References Dickason, V. The Loudspeaker Design Cookbook, Peterborough, New Hampshire: Audio Amateur Press, 2000. Dossing, O. Structural Testing, Part 1: Mechanical Mobility Measurements, Denmark: Bruel & Kjaer, 1988. Dossing, O. Structural Testing, Part 2: Modal Analysis and Simulation, Denmark: Bruel & Kjaer, 1988.
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