AUTOMOTIVE Improved billing process resulting in optimized working capital and a 40% reduction in blocked bill count About the client A Forbes Global 2000 automotive parts manufacturer The client’s billing operation had bottlenecks, which led to a large number of “blocked bills”—i.e. invoices due, that could not be generated by the client’s system although order shipping had been completed. This led to payments getting impacted, which resulted in delays in revenue realization Industry and increased pressure on working capital. Genpact did an in-depth Automotive through Six Sigma tools that could help the client run a more effective Business need addressed Improve working capital by releasing study of their order-to-delivery process and identified improvement areas billing operation. Result: US $4 million cash flow, 40% reduction in blocked bill count and streamlined processes across geographies. cash stuck due to bottlenecks in billing operations Results Genpact implemented continuous process improvement initiatives in the client’s billing operation, which resulted in: • Over US $4 million cash flow and EBIT impact • A 40% reduction in the blocked bill count in one year • Streamlined billing process resulting in increased operational efficiency Business challenge The global economic downturn in 2008-09 had a significant impact on the automotive supply industry’s working capital (WC) performance. While suppliers have taken multiple measures to address this impact, there are still many opportunities to improve their WC position. The accounts payable and billing process is one such critical area. The client’s billing and invoicing process had a significant number of blocked bills leading to delays in revenue realization. This increased pressure on their WC prompted the client to engage Genpact to identify gaps and deliver sustained process improvement. Genpact approach Client testimonial Genpact brought in a team of industry experts, Six Sigma and process “Truly global project! The project not order-to-delivery process. (See Fig. 1) improvement certified professionals to do an in-depth study of the client’s only achieved substantial cash flow impact…it also brought best practices that are followed in some of the European Contract Administration Work Order Creation Collections Apply Receipts from Customers countries for standardization opportunity. Production Back-office Support Congratulations to both Genpact and our team for working on this project for successful closure” - Director, Global Finance Business Services Fig. 1 Bill Generation Our deep dive revealed the following: Best practice sharing • Operating procedures were inconsistent across • The team institutionalized a standard quote template for use geographies - for instance, teams in Turkey and the Czech by account managers and an alert system for when non- Republic were not fully aware of the bill generation process standard templates are used. followed by the rest of EMEA and North America. This resulted in a disproportionate number of blocked cases across those countries. • Processes were not fully integrated with the billing ERP system - for instance, sales teams and account managers of different products and services followed unique workflows that led to delays in reconciliation activity. • A lack of a robust escalation mechanism for errors resulted in delayed responses to queries/clarifications for blocked cases. Genpact solution Based on this analysis, Genpact came up with a smarter, threepronged solution: Process enhancements • Genpact found that more than 75% of blocked bills were a result of pricing errors. Since Genpact handled both accounts receivables (AR) and contract administration processes, we recommended redesigning ‘account-level follow up by contract administration’ and ‘release of bills by AR’ activities. • A year-end communication drive was launched to notify • Genpact suggested changes in some reports from the ERP system and provided inputs on its effective usage for resolving blocked cases. • The team implemented an escalation matrix to improve accountability in the new process. Business impact delivered Significant improvements across the client’s billing process were seen in the first year itself as a result of the Genpact solution. These included: • Over US $4 million cash flow impact • A 40% reduction in the blocked bill count in one year • Streamlined workflows across geographies and increased operational efficiencies Genpact’s solution also ensured that this improvement is sustained and ongoing through early problem detection, right escalation and speedy resolution. Early Problem Detection account managers of their blocked bill instances and a target date was set to close those bills. • A SAP-specific report was run to identify process inconsistencies across geographies. The Genpact team Right Escalation Continuous Business Impact Additional cash flow of conducted trainings for account managers for them to better $4.5 use existing ERP reports from two key regions: North America million and EMEA. One-time fix • Genpact undertook a one-time cleaning effort of all ERP records Speedy Resolution of blocked instances that were more than 1000 days old. About Genpact For More Information, Contact: Genpact Limited (NYSE: G), a global leader in business process management and technology services, leverages the power of smarter processes, smarter analytics and smarter technology to help its clients drive intelligence across the enterprise. Genpact’s Smart Enterprise Processes (SEPSM) framework, its unique science of process combined with deep domain expertise in multiple industry verticals, leads to superior business outcomes. Genpact’s Smart Decision Services deliver valuable business insights to its clients through targeted analytics, reengineering expertise, and advanced risk management. Making technology more intelligent by embedding it with process and data insights, Genpact also offers a wide variety of technology solutions for better business outcomes. Stephen Weisenstein Vice President, Business Development, Automotive [email protected] For more information, visit www.genpact.com. Follow Genpact on Twitter, Facebook and LinkedIn. © 2012 Copyright Genpact. All Rights Reserved. Arun Dias Vice President, Operations, Automotive [email protected] Visit us at: http://www.genpact.com/home/ industries/automotive
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