Diamond & Related Materials 14 (2005) 16 – 22 www.elsevier.com/locate/diamond Nanocrystalline diamond synthesized from C60 Natalia Dubrovinskaia*, Leonid Dubrovinsky, Falko Langenhorst, Steven Jacobsen, Christian Liebske Bayerisches Geoinstitut, Universit7t Bayreuth, Universittstrasse 30, 95440 Bayreuth, Germany Received 27 January 2004; received in revised form 14 June 2004; accepted 15 June 2004 Available online 25 July 2004 Abstract A bulk sample of nanocrystalline cubic diamond with crystallite sizes of 5–12 nm was synthesised from fullerene C60 at 20(1) GPa and 2000 8C using a multi-anvil apparatus. The new material is at least as hard as single crystal diamond. It was found that nanocrystalline diamond at high temperature and ambient pressure kinetically is more stable with respect to graphitisation than usual diamonds. D 2004 Elsevier B.V. All rights reserved. Keywords: Nanodiamond 1. Introduction The exceptional physical properties of diamond make it not only the outstanding gem, but also an important material in a wide variety of industries, where its extreme hardness, toughness, high refractive index, transparency over a broad spectral range and high thermal conductivity are exploited [1]. Recently, the synthesis of nanocrystalline films of diamond-like carbon (DLC) and polycrystalline cubic diamond have become of increasing interest. These studies particularly focused on designing diamond materials with reduced grain dimensions [2–6]. Since the first artificial diamonds were manufactured in the mid-1950s, various methods (ranging from direct solid-state transformation of graphite under static or shock pressure to chemical-vapour deposition) for diamond and DLC synthesis under variable pressure and temperature conditions have been explored, resulting in materials with properties approaching those of natural diamonds [1,3,6–12]. Ultrafine diamonds with grain sizes * Corresponding author. Tel.: +49 921553739; fax: +49 921553769. E-mail address: [email protected] (N. Dubrovinskaia). 0925-9635/$ - see front matter D 2004 Elsevier B.V. All rights reserved. doi:10.1016/j.diamond.2004.06.017 of 5–10 nm were synthesised by explosives and may display excellent properties as surface coating for metals [9]. Polycrystalline cubic diamond synthesised by direct conversion of graphite at static high pressures and temperatures is ultrahard [3]. Compression of fullerene C60 under non-hydrostatic pressures to 25–30 GPa at room temperature has resulted in direct transformation to diamond, probably with small crystallite sizes[13,14], but the amount of synthesized material was insufficient for detailed characterisation of the structure or mechanical properties and the reproducibility of such experiments has come under scrutiny [15,16]. Numerous nanocluster-based phases with presumably 3D-polymerized fullerite structures have been synthesized from C60 and carbon singlewall nanotubes at pressures above 13 GPa and temperatures above 800 K [15–17]. These new materials show impressive mechanical properties and some of them appeared to be harder than diamond [15,16]. However, subsequent studies did not confirm the exceptional hardness of fullerites [18–20]. In course of the systematic studies of direct transformation of low-density carbon materials into diamond, we synthesized nanocrystalline diamond using C60 as a starting material. The new material has a number of unusual and potentially important properties. N. Dubrovinskaia et al. / Diamond & Related Materials 14 (2005) 16–22 2. Experimental We conducted a series of experiments in 1200- and 5000tonne multi-anvil presses, using powdered graphite, amorphous carbon, C60 and natural diamond as starting materials. The samples were contained in a Pt capsule to avoid undesirable reactions with carbon. The sample assembly consisted of a MgO (+5 wt.% Cr2O3) octahedron (10 or 18 mm edge length) containing a LaCrO3 heater. The octahedron was compressed using 54 or 32 mm tungsten carbide anvils with a truncation edge length of 11 or 4 mm correspondingly and pyrophyllite gaskets. The temperature was monitored with a W3Re/W25Re thermocouple located axially with respect to the heater and with a junction close to the Pt capsule. Experiments were conducted at pressures of 13–25 GPa and temperatures up to 2600 K (Table 1). In one experiment, C60 was compressed to 20 GPa without heating. The P–T uncertainties are estimated to be F1 GPa and F50 K, respectively. In each experiment, the sample was first compressed to the desired pressure; the temperature was then raised at ~100 K/min to the desired run temperature. Duration of heating varied from several minutes to 1.5 h. The samples were either quenched by switching off the power to the furnace, or gradually cooled with rate ~10 K/ min, and then slowly decompressed. Upon completion of each experiment, the capsule was carefully removed and the treated material was mechanically cleaned of platinum. Samples from the 5000-tonne press came out as compact solid cylinders about 1.8 mm in diameter and 3 mm in height. The chemical composition and texture of the samples was analysed using a LEO-1530 scanning electron microscope and a PHILIPS CM20 FEG analytical transmission electron microscope (ATEM), operating at 200 kV. Optical spectra were collected using a Bruker IFS 120 HR high-resolution FTIR spectrometer coupled with a Bruker IR microscope and Raman spectrometers (XY Dilor, operating with 514 nm laser and LabRam, operating with 632 nm incident laser). X-ray diffraction data were obtained 17 in-house using a STOE STADI P diffractometer (CoKa radiation, 40 kV, 20 mA) and synchrotron radiation facilities at the Advanced Photon Source (APS) at Argonne National Laboratory (GSECARS, sector 13, Chicago, USA; monochromatic radiation wavelength 0.3301 2), and at the ID30 beam line at ESRF (monochromatic radiation wavelength 0.3738 2) in angle-dispersive mode. 3. Results and discussion The C60 sample compressed at room temperature to 20 GPa came out as a black non-transparent brittle cylinder. Xray diffraction and Raman spectroscopy show, in good agreement with previous observations [15], that fullerene preserves its structure (lattice parameter of the cubic cell reduced from 14.041(3) 2 for pristine material to 13.856(3) 2 for the product phase) after high-pressure treatment. All carbon phases processed at simultaneous high pressures and temperatures transformed to transparent (in the case of amorphous carbon, graphite and C60) or semi-transparent (when diamond powder was used) materials. Samples obtained from powdered diamond and amorphous carbon are slightly grey in colour, while materials obtained from graphite and C60 are yellowish. SEM and ATEM studies show that at the conditions of our experiments, platinum did not react with carbon, the samples were not contaminated and contained only pure carbon. X-ray powder diffraction patterns of all recovered samples are dominated by reflections from diamond (Fig. 1), however, materials synthesized at temperatures below 2600 K from amorphous carbon, graphite and diamond exhibit several additional small reflections at ~2.19, 1.92 and 1.50 2 (Fig. 1). These reflections correspond to lonsdaleite (2H diamond polytype) and could result from either a small amount of this phase or disorder of the diamond structure along [111]. Indeed, electron diffraction images of the natural Ia diamond recovered after treatment at 20(1) GPa and 2300(50) K Table 1 Experimental conditions and results No. Sample P, GPa T, K Heating, min Cooling Starting material Product 1 2 3 4 5 6 7 8 9 10 11 H1927 S3199 Z274 Z298 Z296 Z277 S3174 Tro1 Tro2 Li1 Li2 20 20 20 20 13 20 20 25 24 24 20 2300 2300 2300 2300 2400 300 2300 2600 2500 2450 2500 60 60 60 60 60 – 60 20 20 15 95 quenched quenched quenched slow slow – quenched quenched quenched quenched quenched amorphous carbon powdered diamond C60 C60 C60 C60 C60 graphite graphite graphite graphite PolyDa+Lb SingleDc+L NanoDd+6He NanoD+6H SingleD C60 NanoD PolyD PolyD PolyD+L PolyD+L a b c d e Polycrystalline diamond (here: crystallite sizeN50 nm). Lonsdaleite. Diamond single crystals of a few micron size. Nanocrystalline diamond (here: crystallite size of 5–12 nm). New 6H diamond polytype. 18 N. Dubrovinskaia et al. / Diamond & Related Materials 14 (2005) 16–22 Fig. 1. Examples of diffraction patterns of carbon materials synthesized (a) from graphite at 24 GPa and 2400 K; (b) from natural diamond at 20 GPa and 2300 K; and (c) from C60 at 20 GPa and 2300 K (bDQ for diamond reflections, bLQ for lonsdaleite (or 2H diamond polytype), b6HQ for 6H diamond polytype). Insert shows enlarged plot of pattern c with vertical bars corresponding to the position and intensities of the diffraction lines of 6H polytype of diamond. (Fig. 2) show asterism of (111) reflections indicating disordering of the diamond structure. The results of our high pressure and temperature experiments on amorphous and crystalline graphite are in agreement with the results of Irifune et al. [3]. However, X-ray and electron diffraction patterns from the samples synthesized from C60 contain (in addition to the diamond-structure reflections at 2.0497, 1.2552 and 1.0705 2) diffraction lines at 2.141, 1.9195, 1.6292, 1.3670, 1.1578 and 1.0519 2 (Figs. 1 and 3). All these lines can be indexed in the framework of a hexagonal unit cell with lattice parameters a=2.510(1) 2 and c=12.301(3) 2. Such diffraction data are thus consistent with theoretically predicted [16] 6H diamond-like polytype (Fig. 4). While diamond powder treated at high pressures and temperatures and the material synthesized from C60 at 13 GPa and 2400 K are relatively coarse-grained with crystallites larger than 1 Am (producing single spots in electron diffraction images, Fig. 2), samples obtained from amor- phous carbon, graphite and C60 are so finely crystalline that they give continuous Debye-Scherrer lines (Fig. 3c). TEM images, as well as estimation from the broadening of X-ray diffraction lines by the Williamson-Hall method [21,22], show that bulk samples of diamond obtained at P=20 GPa and T=2300 K from C60 consist of crystallites of 5–12 nm (Fig. 3a). Additional synthesis experiments indicate that nanocrystalline diamond forms independent of the cooling rate (Table 1). Due to the very small grain size of the nanocrystalline material, high-resolution TEM (HRTEM) images were difficult to achieve, but where possible, HRTEM images show that the nanocrystalline diamond synthesised from C60 has an ideal structure, free of stacking faults or other defects (Fig. 3b). The 6H polytype could not however be imaged, probably due to its small abundance in the sample. The EELS spectra are also perfectly compatible with the diamond structure (Fig. 5) and suggest that sp3 hybridization prevails even across the numerous grain boundaries. N. Dubrovinskaia et al. / Diamond & Related Materials 14 (2005) 16–22 Fig. 2. Electron diffraction image of the natural Ia diamond recovered after treatment at 20(1) GPa and 2300(50) K. Asterism of (111) reflections gives evidence for disorder of the diamond structure. 19 Fig. 6 shows Raman spectra of carbon materials synthesized at various conditions. While the first-order diamond Raman line at ~1330 cm 1 dominates the spectra of polycrystalline diamond and lonsdaleite produced from graphite and amorphous carbon, this line is completely absent in the spectra of the material synthesized from C60. The latter spectra are dominated by broad bands at about 500, 1100 and 1420 cm 1. The features at 500 and 1100 cm 1 were reported for bamorphous diamondQ [17,18]. They may originate from the breakdown of the selection rules due to the small size of crystallites and are characteristic of the vibrational density of state of diamond [17,18]. The broad band at 1420 cm 1 closely resemble those reported for bsuperhard fulleritesQ [15,19,20]. How- Fig. 3. A transmission-electron micrograph (a, b) and electron diffraction images (c–e) from the nanocrystalline diamond produced by direct conversion of C60 at 20 GPa and 2300 K. HRTEM image (insert at the lower right corner) shows that individual crystallites, which comprised the bulk of the nanocrystalline sample synthesised from C60, have the ideal diamond structure, free of stacking faults or other defects. The letter bDQ denotes electron diffraction lines from diamond and 6H from diamond polytype. 20 N. Dubrovinskaia et al. / Diamond & Related Materials 14 (2005) 16–22 Fig. 4. Structures of lonsdaleite, diamond and the new 6H polytype of diamond. ever, we do not have full and satisfactory explanation of the observed Raman spectra. The nanocrystalline diamond-like material synthesized from C60 exhibits an absorption similar to that of diamonds in the visible/near-infrared range (Fig. 7). Note that two- and three-phonon absorption of the new nanocrystalline material is weaker than that in bulk diamond (Fig. 7). Hardness measurements of superhard materials like diamond or DLC are problematic, because the measurements are based on the assumption that the tested material plastically deforms [19,20,23]. Obviously, the hardness of the indenter should exceed the hardness of the tested material and this requirement limited our ability to measure Fig. 6. Raman spectra of carbon materials obtained from powder of natural Ia diamond treated at 20 GPa and 2200 K (line a), and synthesized from graphite (line b) and C60 (line c) at the same pressure and temperature conditions. Fig. 5. The EELS spectra from ptestine C60 (bottom); from polycrystalline diamond obtained from graphite at 20 GPa and 2300 K; from the nanocrystalline diamond produced by direct conversion of C60 at the same conditions. Spectrum of the nanodiamond sample (top) treated at 1800 K in forming gas atmosphere does not show any sign of sp2-bonded carbon. Fig. 7. IR spectra of carbon materials obtained from powder of natural Ia diamond treated at 20 GPa and 2200 K (line a), and synthesized from graphite (line b) and C60 (line c) at the same pressure and temperature conditions. N. Dubrovinskaia et al. / Diamond & Related Materials 14 (2005) 16–22 21 While our experimental results generally support the observations reported recently by Irifune et al. [3], there is clear difference between the materials synthesized from graphite and C60. While Irifune et al. [3] reported that according X-ray diffraction and Raman spectroscopic measurements, their polycrystalline diamond (with crystallite sizes 10–200 nm) was pure cubic diamond, Raman spectra from our nanodiamond are completely different (Fig. 6) from those of cubic diamond. Irifune et al. [6] did not observe in their samples 6H diamond polytype. 4. Conclusions Fig. 8. Examples of Raman spectra of natural and nanodiamond treated at ambient pressure and various temperatures for 2 h in an inert atmosphere (Ar+2% H2). While natural diamond rapidly graphitises at 1300 8C (broad bands at 1320 and 1600 cm 1), nanodiamond does not show any sign of graphitisation even after heating at 1500 8C, and only treatment at 1600 8C results in some minor changes in the Raman spectra. the hardness of synthesized nanodiamond. It is known, for example, that the hardness of the (111) face of the type IIa diamond (bhardestQ diamond face [19]) so far has not been measured [23], because it is not possible to make an indentation on this face. In our case, a tip of the diamond of a Vickers-type indenter does not make any scratches or indentations on the surfaces of nanodiamonds at loads up to 500 g. Even using SEM we can not see the mark of indentor. So, we conclude that nanodiamond material is at least as hard as usual bulk diamond. Badziag et al. [24] were the first to suggest that nanodiamond clusters less than about 5 nm in size may actually be more stable than graphite clusters of the same size. We treated natural Ia diamond and synthetic nanodiamond made from C60 at temperatures between 1000 and 1900 K at 100 K steps in an inert (Ar+2% H2) atmosphere. The samples were heated for 2 h and gradually cooled after holding at each temperature. Graphitisation was monitored by EELS and Raman spectroscopy because both methods are very sensitive to the presence of sp2bonded carbon in the material. The first sign of partial graphitisation was noticed for natural diamond at 1100 K and at 1500 K graphitisation became rapid and the sample became not-transparent (Fig. 8). At the same time, nanodiamond does not show any sign of graphitisation (EELS spectra do not show any sign of sp2-bonded carbon), even after heating at 1800 K (Fig. 5), and only treatment at 1900 K results in some changes in Raman spectra (Fig. 8). These experiments suggest that nanodimanod is kinetically more stable against graphitisation than bulk single crystal diamond. A bulk sample of nanocrystalline cubic diamond with crystallite sizes of 5–12 nm was synthesised from fullerene C60. Its properties were studied using X-ray diffraction, Raman, IR spectroscopy and HRTEM. 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