Spare Parts List Issued 05/95 CRS-H/D/W Powder Coating Booths CRS-H/D/W 11 CRS-H/D/W Issued 05/95 Table of Contents Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Exhaust air unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pressure tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Pneumatic Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Blow off unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Issued 05/95 Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Notes for the electrical parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 CRS-H/D/W 13 CRS-H/D/W Issued 05/95 Spare Parts List Ordering Spare Parts When ordering spare parts for powder coating booth, please indicate the following specifications: 1. Type, and serial number of your powder coating booth 2. Order number, quantity, and description of each spare part Example: 1. Type CRS-H 2. Order no: 320 650 Serial no: XXXX XXXX 1 piece, Filter pad When ordering cable or hose material the length required must also be given. The spare part numbers of this yard/metre ware is always marked with an *. The spare part number of yard/metre ware always begins with 1.. ... . All wear parts are marked with a #. All dimensions of plastic powder hoses are given as external and internal diameters : e.g. ø 8 / 6 mm = 8 mm outside diameter (o/d) / 6 mm inside diameter (i/d). The spare parts mentioned and illustrated in this spare parts list are identical for all three booth types with a rotating blow off unit (CRS-H/D/W - with a 1700, 3200 or 4500 m3/h fan) and with a reverse jet cleaning system (CRS-H/D/W - with a 2800 m3/h fan)! Only the number of individual elements may vary. Issued 05/95 Important : CRS-H/D/W 1 Exhaust air unit 1 2 3 4 5 6 7 8 8.1 8.2 9 Fan (2800 m3/h) Fan (3200 m3/h) Fan (4500 m3/h) Fan with flexible sleeve set (1700 m3/h - only for Enamel) Flexible sleeve (H = 90 mm for 2800 and 3200 m3/h fan) Flexible sleeve (H = 160 mm for 4500 m3/h fan) Vibration damper - M8 Threaded elbow - ø 6 - ø 6 mm Screw-on hose connector - 1/8" - ø 6 mm Measuring point protecting cap - 1/8" i/d Vibration damper - V1/40 (for the silencer) Filter pad Star grip Adhesive seal - 15x2,4 mm After filter - only for Enamel 245 577 245 577 245 658 245 518 245 585 GA 280-5 223 000 200 875 233 412 203 742 222 992 320 650 223 700 100 145* 218 138* Issued 05/95 # Wear Part * Indicate length required 2 CRS-H/D/W Exhaust air unit 9 1 8 2 3 7 4 6 Issued 05/95 5 Figure 1 CRS-H/D/W 3 Pressure tank 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Pressure gauge - 0-10 bar, 1/8" o/d Threaded T-Connector - 1/2" o/d - 1/2" i/d - 1/2" i/d Pressure reducing valve - 1/2" Adapter - 3/8" i/d - 1/2" o/d Air connection ring - 3/8" - 3/8" (double) Air connection ring - ø 8 mm - 3/8" (single) Air connection adapter - 3/8" o/d (double) Connector plug - ø 8 mm Double adapter - 3/8" o/d - 3/8" o/d Screw cap - 3/8" i/d Hose nozzle ø 8 mm Double adapter - 1/2" o/d - 1/2" o/d Blind plug - 3/8" o/d Membrane valve - complete (w/o Items 15, and 16) Plug Hose connection Hose Hose clamp Safety valve - DN8, ø 1/2", 3 bar Safety valva - DN10, ø 1/2", 6 bar Membrane valve - complete (w/o Items 15 and 22) Silencer to Item 21 203 289 223 301 243 710 202 541 241 970 241 989 242 276 238 023 242 020 203 157 203 165 243 540 203 319 209 767 000 574 on request on request on request 234 354 244 910 245 615 237 264 Issued 05/95 # Wear Part * Indicate length required 4 CRS-H/D/W Pressure tank – Rotating Blow off Unit 19 15 14 16 18 17 3 1 2 4 12 5 6 7 9 10 8 13 11 Collecting hopper version Powder trolley version Pressure tank – Reverse Jet Cleaning System 15 21 22 Issued 05/95 20 Figure 2 CRS-H/D/W 5 Pneumatic cabinet Issued 05/95 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Pressure reducing valve Pressure gauge - 0-4 bar Pressure gauge - 0-2.5 kPa Differential pressure Solenoid valve - 24 VAC, 3/8" i/d Plastic hose - ø 10 / ø 8 mm (black) Plastic hose - ø 6 / ø 4 mm (black) Threaded elbow socket - 1/8" - ø 6 mm Threaded elbow socket - 3/8" o/d - 3/8" o/d Quick-releasse connection - NW 7.4◊ - ø 10 mm Air connection adapter - 3/8" o/d (double) Air connection adapter - 3/8" o/d (single) Air connection ring - ø 10 mm - 3/8" (single) Air connection ring - 3/8" - 3/8" (double) Solaflex hose - ø 16/10 mm Hose clamp - 15/18 mm Screw cap - ø 3/8" i/d Hose nozzle - ø 8 mm i/d Double adapter - 3/8" o/d - 3/8" o/d Screw-on hose connection - ø 1/4" i/d - ø 6 mm Silencer - 1/8" o/d 203 203 222 801 243 760 203 416 103 250* 103 144* 203 033 224 820 239 267 242 276 241 997 242 284 241 970 100 498* 203 386 203 257 203 165 242 020 233 404 237 264 # Wear Part * Indicate length required ◊ NW = Nominal diameter 6 CRS-H/D/W ; ; Pneumatic cabinet (View inside) 12 10 14 13 18 16 17 15 9 Section A - A 19 2 1 8 3 7 20 6 11 5 12 10; 12; 13 4 14 12 10 A A 9; 14; 15 9; 14; 15 11 13 7 Issued 05/95 6 Figure 3 CRS-H/D/W 7 Blow off unit 1 2 2.1 3 4 5 Star grip Filter cartridge Filter cartridge for Enamel Rotating blow-off nozzle Retaining (Seeger) ring Crank 226 521 215 074# 223 336# 220 760 226 530 245 550 Rotating Blow off Unit Reverse Jet Cleaning System 4 3 2 2 2.1 5 1 Issued 05/95 # Wear Part * Indicate length required Figure 4 8 CRS-H/D/W Electrical parts Notes for the electrical parts Each booth is supplied with a model-specific wiring diagram and a list of the electrical parts. The first column with the heading "NAME" contains the shortened name which is also found in the wiring diagram. The column with the heading "PCS" shows the quantity of parts. In the column headed "GV-NO." is a six digit number which should be quoted when ordering. If there is no order number, when ordering please give the specification, and the type of the part, found in the columns "OBJECT", and "TYPE". 2 1 3 4 5 OBJECT 6 TYPE : 7 GV-NO. SUPPLIER 53 023 245 291 SAREL 55 423 245 305 SAREL --- --- 245 666 DIBBERN PUROLATOR --- --- 209 759 --- --- PC-BOARD LEVEL CONTROL 24VAC --- --- --- --- 305 227 GEMA VOLSTATIC 2 AUTOMATIC CUT-OUT 10A --- --- --- --- 243 442 KLÖ-MÖ. F6 1 FINE-WIRE FUSE 1.25A (220V) --- --- --- --- 201 618 SCHURTER F4,F5 2 FINE-WIRE FUSE 2.5A (24V) --- --- --- --- 206 571 AWAG 3 FUSE HOLDER --- --- --- --- 227 420 SCHURTER 1 MAIN SWITCH P1-25/V/SVB/N --- --- 245 690 KLÖ-MÖ. 4 INTERLOCKING EXTENSION ZVV-T0 --- --- 245 682 KLÖ-MÖ. 4 SPINDLE EXTENSION ZAV-T0 --- --- 245 674 KLÖ-MÖ. 1 PROTECTIVE MOTOR SWITCH (2.5-4A) GV1-M08 --- --- 204 234 SCHNEIDER 1 AUXILIARY SWITCH BLOCK "1ô/1S" GV1-A01 --- --- 204 250 SCHNEIDER Q17 1 PROTECTIVE MOTOR SWITCH (0.25-0.40A) GV1-M03 --- --- 204 188 SCHNEIDER K1M 1 3-pole contactor 230V, 50/60 Hz LC1-D0910P7 --- --- 203 955 SCHNEIDER 1 AUXILIARY SWITCH BLOCK "2S" LA1 DN 20 --- --- 204 676 SCHNEIDER K4 1 RELAY CA2 DN31B7 --- --- 243 345 SCHNEIDER K80T 1 TIMING RELAY RETARDED RELEASE CSA 2-68 220V --- --- 224 200 COMAT SOCKET 11-POLE CS 11 --- --- 227 552 COMAT NAME. PCS CABINET 1 CABINET 500x400 SPECIAL 3000 1 ASSEMBLY PLATE SPECIAL 3000 A52 -- JET FILTER-CLEANING JET VS 10 A52 1 PC-BOARD FILTER CLEANING A54 1 F12,F35 Q0 Q1 40-60Hz / 0.1-3MIN ITEM. NO. 8 K87T 1 TIMING RELAY 24V 50/60Hz --- --- --- --- 305 278 GEMA VOLSTATIC K32 1 RELAY "4S" CA2 DN40P7 --- --- 204 684 SCHNEIDER Änderung Datum Name Datum 23.08.93 Bearb. EN Gepr. 22.07.94 Norm EL.ENGINEERING KUNDE LAND Ers.f. Ers.d. GEMA VOLSTATIC AG Mövenstrasse 17 CH-9015 St.Gallen PART LIST EES-800 PROJEKTNUMMER: AUFTRAGSNUMMER 9 REMARKS = + 24 Bl. 24 Bl. Issued 05/95 0 Figure 5 CRS-H/D/W 9 Documentation CRS-H/D/W Spare Parts List Issued 05/95 © Copyright 1993 GEMA-VOLSTATIC AG, CH-9015 St. Gall All technical products from GEMA-VOLSTATIC AG are constantly being developed based on our continuing research and applications. The data found in this publication may therefore change at any time without prior notification. Printed in Switzerland 10 CRS-H/D/W
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