Spare Parts List - Gema Powder Coating

Spare Parts List
Issued 05/95
CRS-H/D/W Powder Coating Booths
CRS-H/D/W
11
CRS-H/D/W
Issued 05/95
Table of Contents
Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ordering Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Exhaust air unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pressure tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pneumatic Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Blow off unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Issued 05/95
Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Notes for the electrical parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CRS-H/D/W
13
CRS-H/D/W
Issued 05/95
Spare Parts List
Ordering Spare Parts
When ordering spare parts for powder coating booth, please indicate the following
specifications:
1. Type, and serial number of your powder coating booth
2. Order number, quantity, and description of each spare part
Example:
1. Type CRS-H
2. Order no: 320 650
Serial no: XXXX XXXX
1 piece,
Filter pad
When ordering cable or hose material the length required must also be given. The spare part
numbers of this yard/metre ware is always marked with an *.
The spare part number of yard/metre ware always begins with 1.. ... .
All wear parts are marked with a #.
All dimensions of plastic powder hoses are given as external and internal diameters :
e.g. ø 8 / 6 mm = 8 mm outside diameter (o/d) / 6 mm inside diameter (i/d).
The spare parts mentioned and illustrated in this spare parts list
are identical for all three booth types with a rotating blow off
unit (CRS-H/D/W - with a 1700, 3200 or 4500 m3/h fan) and with
a reverse jet cleaning system (CRS-H/D/W - with a 2800 m3/h
fan)!
Only the number of individual elements may vary.
Issued 05/95
Important :
CRS-H/D/W
1
Exhaust air unit
1
2
3
4
5
6
7
8
8.1
8.2
9
Fan (2800 m3/h)
Fan (3200 m3/h)
Fan (4500 m3/h)
Fan with flexible sleeve set (1700 m3/h - only for Enamel)
Flexible sleeve (H = 90 mm for 2800 and 3200 m3/h fan)
Flexible sleeve (H = 160 mm for 4500 m3/h fan)
Vibration damper - M8
Threaded elbow - ø 6 - ø 6 mm
Screw-on hose connector - 1/8" - ø 6 mm
Measuring point protecting cap - 1/8" i/d
Vibration damper - V1/40 (for the silencer)
Filter pad
Star grip
Adhesive seal - 15x2,4 mm
After filter - only for Enamel
245 577
245 577
245 658
245 518
245 585
GA 280-5
223 000
200 875
233 412
203 742
222 992
320 650
223 700
100 145*
218 138*
Issued 05/95
# Wear Part
* Indicate length required
2
CRS-H/D/W
Exhaust air unit
9
1
8
2
3
7
4
6
Issued 05/95
5
Figure 1
CRS-H/D/W
3
Pressure tank
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Pressure gauge - 0-10 bar, 1/8" o/d
Threaded T-Connector - 1/2" o/d - 1/2" i/d - 1/2" i/d
Pressure reducing valve - 1/2"
Adapter - 3/8" i/d - 1/2" o/d
Air connection ring - 3/8" - 3/8" (double)
Air connection ring - ø 8 mm - 3/8" (single)
Air connection adapter - 3/8" o/d (double)
Connector plug - ø 8 mm
Double adapter - 3/8" o/d - 3/8" o/d
Screw cap - 3/8" i/d
Hose nozzle ø 8 mm
Double adapter - 1/2" o/d - 1/2" o/d
Blind plug - 3/8" o/d
Membrane valve - complete (w/o Items 15, and 16)
Plug
Hose connection
Hose
Hose clamp
Safety valve - DN8, ø 1/2", 3 bar
Safety valva - DN10, ø 1/2", 6 bar
Membrane valve - complete (w/o Items 15 and 22)
Silencer to Item 21
203 289
223 301
243 710
202 541
241 970
241 989
242 276
238 023
242 020
203 157
203 165
243 540
203 319
209 767
000 574
on request
on request
on request
234 354
244 910
245 615
237 264
Issued 05/95
# Wear Part
* Indicate length required
4
CRS-H/D/W
Pressure tank – Rotating Blow off Unit
19
15
14
16
18
17
3
1
2
4
12
5
6
7
9 10
8
13
11
Collecting
hopper version
Powder trolley
version
Pressure tank – Reverse Jet Cleaning System
15
21
22
Issued 05/95
20
Figure 2
CRS-H/D/W
5
Pneumatic cabinet
Issued 05/95
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Pressure reducing valve
Pressure gauge - 0-4 bar
Pressure gauge - 0-2.5 kPa Differential pressure
Solenoid valve - 24 VAC, 3/8" i/d
Plastic hose - ø 10 / ø 8 mm (black)
Plastic hose - ø 6 / ø 4 mm (black)
Threaded elbow socket - 1/8" - ø 6 mm
Threaded elbow socket - 3/8" o/d - 3/8" o/d
Quick-releasse connection - NW 7.4◊ - ø 10 mm
Air connection adapter - 3/8" o/d (double)
Air connection adapter - 3/8" o/d (single)
Air connection ring - ø 10 mm - 3/8" (single)
Air connection ring - 3/8" - 3/8" (double)
Solaflex hose - ø 16/10 mm
Hose clamp - 15/18 mm
Screw cap - ø 3/8" i/d
Hose nozzle - ø 8 mm i/d
Double adapter - 3/8" o/d - 3/8" o/d
Screw-on hose connection - ø 1/4" i/d - ø 6 mm
Silencer - 1/8" o/d
203 203
222 801
243 760
203 416
103 250*
103 144*
203 033
224 820
239 267
242 276
241 997
242 284
241 970
100 498*
203 386
203 257
203 165
242 020
233 404
237 264
# Wear Part
* Indicate length required
◊ NW = Nominal diameter
6
CRS-H/D/W
;
;
Pneumatic cabinet (View inside)
12
10
14
13 18 16 17
15
9
Section A - A
19
2
1
8
3
7
20
6
11
5
12
10; 12; 13
4
14
12
10
A
A
9; 14; 15
9; 14; 15
11
13
7
Issued 05/95
6
Figure 3
CRS-H/D/W
7
Blow off unit
1
2
2.1
3
4
5
Star grip
Filter cartridge
Filter cartridge for Enamel
Rotating blow-off nozzle
Retaining (Seeger) ring
Crank
226 521
215 074#
223 336#
220 760
226 530
245 550
Rotating Blow off Unit
Reverse Jet Cleaning System
4
3
2
2
2.1
5
1
Issued 05/95
# Wear Part
* Indicate length required
Figure 4
8
CRS-H/D/W
Electrical parts
Notes for the electrical parts
Each booth is supplied with a model-specific wiring diagram and a list of the electrical parts.
The first column with the heading "NAME" contains the shortened name which is also found
in the wiring diagram. The column with the heading "PCS" shows the quantity of parts. In
the column headed "GV-NO." is a six digit number which should be quoted when ordering.
If there is no order number, when ordering please give the specification, and the type of the
part, found in the columns "OBJECT", and "TYPE".
2
1
3
4
5
OBJECT
6
TYPE :
7
GV-NO.
SUPPLIER
53 023
245 291
SAREL
55 423
245 305
SAREL
--- ---
245 666
DIBBERN
PUROLATOR
--- ---
209 759
--- ---
PC-BOARD LEVEL CONTROL 24VAC
--- ---
--- ---
305 227
GEMA VOLSTATIC
2
AUTOMATIC CUT-OUT 10A
--- ---
--- ---
243 442
KLÖ-MÖ.
F6
1
FINE-WIRE FUSE 1.25A (220V)
--- ---
--- ---
201 618
SCHURTER
F4,F5
2
FINE-WIRE FUSE 2.5A (24V)
--- ---
--- ---
206 571
AWAG
3
FUSE HOLDER
--- ---
--- ---
227 420
SCHURTER
1
MAIN SWITCH
P1-25/V/SVB/N
--- ---
245 690
KLÖ-MÖ.
4
INTERLOCKING EXTENSION
ZVV-T0
--- ---
245 682
KLÖ-MÖ.
4
SPINDLE EXTENSION
ZAV-T0
--- ---
245 674
KLÖ-MÖ.
1
PROTECTIVE MOTOR SWITCH (2.5-4A)
GV1-M08
--- ---
204 234
SCHNEIDER
1
AUXILIARY SWITCH BLOCK "1ô/1S"
GV1-A01
--- ---
204 250
SCHNEIDER
Q17
1
PROTECTIVE MOTOR SWITCH (0.25-0.40A)
GV1-M03
--- ---
204 188
SCHNEIDER
K1M
1
3-pole contactor 230V, 50/60 Hz
LC1-D0910P7
--- ---
203 955
SCHNEIDER
1
AUXILIARY SWITCH BLOCK "2S"
LA1 DN 20
--- ---
204 676
SCHNEIDER
K4
1
RELAY
CA2 DN31B7
--- ---
243 345
SCHNEIDER
K80T
1
TIMING RELAY RETARDED RELEASE
CSA 2-68 220V
--- ---
224 200
COMAT
SOCKET 11-POLE
CS 11
--- ---
227 552
COMAT
NAME.
PCS
CABINET
1
CABINET 500x400
SPECIAL 3000
1
ASSEMBLY PLATE
SPECIAL 3000
A52
--
JET FILTER-CLEANING
JET VS 10
A52
1
PC-BOARD FILTER CLEANING
A54
1
F12,F35
Q0
Q1
40-60Hz / 0.1-3MIN
ITEM. NO.
8
K87T
1
TIMING RELAY 24V 50/60Hz
--- ---
--- ---
305 278
GEMA VOLSTATIC
K32
1
RELAY "4S"
CA2 DN40P7
--- ---
204 684
SCHNEIDER
Änderung
Datum
Name
Datum
23.08.93
Bearb.
EN
Gepr.
22.07.94
Norm
EL.ENGINEERING
KUNDE
LAND
Ers.f.
Ers.d.
GEMA VOLSTATIC AG
Mövenstrasse 17
CH-9015 St.Gallen
PART LIST
EES-800
PROJEKTNUMMER:
AUFTRAGSNUMMER
9
REMARKS
=
+
24
Bl.
24
Bl.
Issued 05/95
0
Figure 5
CRS-H/D/W
9
Documentation CRS-H/D/W Spare Parts List
Issued 05/95
© Copyright 1993 GEMA-VOLSTATIC AG, CH-9015 St. Gall
All technical products from GEMA-VOLSTATIC AG are constantly being developed
based on our continuing research and applications.
The data found in this publication may therefore change at any time without prior
notification.
Printed in Switzerland
10
CRS-H/D/W