9100:2016SeriesofStandards FrequentlyAskedQuestions(FAQs) IndevelopingthislistofFrequentlyAskedQuestions(FAQ's)forthe9100:2016Seriesrevisions, inputhasbeenobtainedfromexpertsandusersofthestandardfromaroundtheworld.Thelistwill bereviewedandupdatedonaregularbasistomaintainitsaccuracy,andtoincludenewquestions whereappropriate.Itisintendedthatthislistwillalsoprovideagoodsourceofinformationfornew usersofthestandards. Questionsaboutthechange 1. WhyhasitbeendecidedtoissueanewversionofISO9001baselinetext? BusinessneedsandexpectationshavechangedsignificantlysincethelastmajorrevisionofISO 9001intheyear2000.Examplesofthesechangesareevermoredemandingcustomers,the emergenceofnewtechnologies,increasinglymorecomplexsupplychainsandamuchgreater awarenessoftheneedforsustainabledevelopmentinitiatives. 2. Doesthe9100:2016Seriesstillapplytoallorganizations-big,small,differentsectorsand differentitems–products,services? Theconceptofthestandardhasnotchanged;it'sapplicabletoanytypeoforganization, regardlessofthesize,typeoritscorebusiness. 3. Howhasthestructureofthestandardchanged? Thestructurehasbeenchangedtoalignwiththecommon10clausehighlevelstructure developedbyISOtoensuregreaterharmonizationamongitsmanydifferentmanagement systemstandards. Thenew10clausehighlevelstructurewillapplytoallISOmanagementsystemstandards, whichisbuiltaroundthePDCA(Plan-Do-Check-Act)sequence.Thiswillmakeiteasierfor organizationstoaddresstherequirementsofmorethanoneISOManagementSystemStandard withinasingle,integratedsystem. 4. Whatarethemaindifferencesincontentbetweentheoldandnewversion? • TheadoptionofthehighlevelstructureassetoutinAnnexSLofISODirectivesPart1 • Anexplicitrequirementforrisk-basedthinkingtosupportandimprovethe understanding andapplicationoftheprocessapproach • Fewerprescriptiverequirements • Moreflexibilityregardingdocumentation • Improvedapplicabilityforservices • ArequirementtodefinetheboundariesoftheQMS • Increasedemphasisonorganizationalcontext • Increasedleadershiprequirements 9100:2016SeriesofStandards FrequentlyAskedQuestions–July2017 • Greateremphasisonachievingdesiredprocessresultstoimprovecustomer satisfaction 5. Howhasdocumentationrequirementschanged? Specificdocumentedproceduresarenolongermentioned;itistheresponsibilityofthe organizationtomaintaindocumentedinformationtosupporttheoperationofitsprocessesand retainthedocumentedinformationnecessarytohaveconfidencethattheprocessesarebeingcarried outasplanned.Theextentofthedocumentationthatisneededwilldependonthebusiness context. 6. Thestandarddoesnotmentionaqualitymanual,isitstillrequired? Aqualitymanualisnolongerspecificallyrequired.Thenewstandardrequirestheorganization tomaintaindocumentedinformationnecessaryfortheeffectivenessofthequalitymanagement system(QMS).Therearemanywaystodothisandaqualitymanualisjustone.Ifitis convenientandappropriateforanorganizationtocontinuetodescribeitsqualitymanagement systeminaqualitymanualthenthatisperfectlyacceptable.The9100:2016standardadded requirementsinclause4.4.2thatincludedthepreviousqualitymanualrequirementsinaddition toincludingadditionalinformation.Ifyouhavestatutory/regulatoryorcustomerrequirements tomaintainaqualitymanual,yourorganizationmustcomply. 7. Whyhasmanagementreviewbeenmovedtoperformanceevaluation?(9.3) Thesequenceofthenewversionof9100:2016isbasedonthePlan,Do,Check,Actcycleandso, inordertoevaluatequalitymanagementsystemperformance,itmakessenseformanagement reviewtofollowthemeasurementofthesystemperformance. 8. ThetitleofmanagementrepresentativehasbeenremovedfromISO9001:2016andthen addedin9100:2016. TheISOintentwasthatitisuptotopmanagementtoensurethattherolesandresponsibilities areassignedforreportingontheperformanceoftheQMS.Someorganizationsmightfindit convenienttomaintaintheircurrentstructure,withasinglepersoncarryingoutthisrole. Othersmighttakeadvantageoftheadditionalflexibilitytoconsiderotherstructuresdepending ontheirorganizationalcontext. 9. Whyhasproductbeenchangedtoproductandservice? 9100:2009alreadymadeitclearthatthetermproductinthepreviousversionofthestandard alsoincludesservice,sothereisnoimpactinpracticalterms.Thetermproductandserviceis nowusedthroughoutthestandardtoreflectthefargreateruseofthestandardoutsideofthe manufacturingsector,andtoemphasizeitsapplicabilityintheserviceindustries. 10. Whatisrisk-basedthinkingandwhyhasitbeenintroducedintothestandard? Thephraserisk-basedthinkingisusedtodescribethewayinwhichtheISO9001:2015baseline textaddressesthequestionofrisk.TheconceptofriskhasalwaysbeenimplicitintheISO9001 text,byrequiringtheorganizationtoplanitsprocessesandmanageitsbusinesstoavoid undesirableresults.Organizationshavetypicallydonethisbyputtinggreateremphasison planningandcontrollingprocessesthathavethebiggestimpactonthequalityoftheproducts andservicestheyprovide.Thewayinwhichorganizationsmanageriskvariesdependingontheir businesscontext(e.g.thecriticalityoftheproductsandservicesbeingprovided,complexityof 9100:2016SeriesofStandards FrequentlyAskedQuestions–July2017 theprocesses,andthepotentialconsequencesoffailure).Useofthephraserisk-basedthinking isintendedtomakeitclearthatwhileanawarenessofriskisimportant,formalriskmanagementmethodologiesandriskassessmentarenotnecessarilyappropriateforallbusiness situationsandorganizations.Forfurtherinformationaboutrisk-basedthinking,see(link).(see AnnexA) Riskbasedthinkinghasmergedverywellwiththe9100:2009additionofriskmanagement, whichwasproductfocusedandlimitedtotheProductRealizationclause,nowOperations.See AnnexA.4foradditionalinformationonthedifferences 11. Whathasbeenchangedintermsofplanning? 9100:2016requirestheorganizationtoaddressrisksandopportunities,qualityobjectivesand planningofchangesthroughouttheorganization.Asnewproducts,technologies,marketsand businessopportunitiesarise,itistobeexpectedthatorganizationswillwanttotakefull advantageoftheseopportunities.Thishastobedoneinacontrolledmanner,andbebalanced againstthepotentialrisksinvolved,whichcouldleadtoundesirablesideeffects. 12. AreorganizationsstillallowedtoexcluderequirementsofISO9001? 9100:2016nolongerrefersto“exclusions”inrelationtotheapplicabilityofitsrequirementsto theorganization’squalitymanagementsystem.However,anorganizationcandeterminethe applicabilityofrequirements.Allrequirementsinthenewstandardareintendedtoapply.The organizationcanonlydecidethatarequirementisnotapplicableifitsdecisionwillnotaffectits abilityorresponsibilitytoensuretheconformityofproductsandservicesandtheenhancement ofcustomersatisfaction. 13. Whatistheprocessapproachandisitstillapplicableto9100:2016? Theprocessapproachisawayofobtainingadesiredresult,bymanagingactivitiesandrelated resourcesasaprocess.Althoughtheclausestructureof9100:2016followsthePlan-Do-CheckActsequence,theprocessapproachisstilltheunderlyingconceptfortheQMS.Forfurther guidance,pleaserefertotheSupportPackagemodule:GuidanceontheConceptandUseofthe ProcessApproachformanagementsystems. 14. Whatarethebenefitsofthenewversionof9100:2016? • • • • • • • • • Lessprescriptive,butwithgreaterfocusonachievingconformingproductsandservices Moreuserfriendlyforserviceandknowledge-basedorganizations Greaterleadershipengagement Morestructuredplanningforsettingobjectives Managementreviewisalignedtoorganizationalresults Theopportunityformoreflexibledocumentedinformation Addressesorganizationalrisksandopportunitiesinastructuredmanner Addressessupplychainmanagementmoreeffectively Opportunityforanintegratedmanagementsystemthataddressesotherelementssuch asenvironment,health&safety,businesscontinuity,etc. 15. Whyistheresuchashorttransitionperiod? IAQGdecidedtomatchtheISO9001:2015transitionperiodofSeptember2018soorganizations couldavoidtwoseparatetransitioneffortsandaudits. 9100:2016SeriesofStandards FrequentlyAskedQuestions–July2017 Questionsrelatingtospecificclausesinthestandard 1. Whatismeantbythecontextoftheorganization?(4) Thisisthecombinationofthoseinternalandexternalfactorsthataffectanorganization's approachtothewayinwhichitprovidesproductsandservicesthataredeliveredtoits customer. Externalfactorscaninclude,forexample,cultural,social,political,legal,regulatory, financial,technological,economic,andcompetitiveenvironment,attheinternational, national,regionalorlocallevel. Internalfactorstypicallyincludetheorganization’scorporateculture,governance, organizationalstructure,technologies,informationsystems,anddecision-makingprocesses (bothformalandinformal). 2. Whataretheneedsandexpectationsassociatedwithinterestedparties?(4.2) • The organization w i l l n e e d to determine the interested parties that are relevant to the quality management system and the requirements of those interested parties,asoutlinedinclause4.2. Thisdoesnotextendpastthe qualitymanagementsystemrequirementsandthescope ofthisInternational Standard. Asstatedinthescope,thisInternationalStandardisapplicablewhere an organization needs to demonstrate its ability to consistently provide products and services that meetcustomerandapplicablestatutoryand regulatoryrequirements,andaimstoenhancecustomer satisfaction. 3. Whatismeantbyorganizationalknowledge?(7.1.6) • Organizationalknowledgeisknowledgespecifictotheorganization;itisgainedby experience.Itisinformationthatisusedandsharedtoachievetheorganization’s objectives.Requirementsregardingorganizationalknowledgewereintroducedforthe purposeofsafeguardingtheorganizationfromlossofknowledgeandencouragingthe organizationtoacquirenewknowledgeasitsbusinesscontextchangesandsharethe knowledgewithothers. Implementationconsiderationsincludeactivitiestobenefitfromlessonslearned,e.g., database,communications,incorporationoflessonslearnedinprocessesandprocedures; identificationofexpertsabletotransferknowledge;onjobtraining;tutorialsessions; documentedinformationonhowtoperformtasks;competencymatrices;andsuccession planningactivities. 4. WhatisexpectedforAwareness(7.3)? Individualsshouldbeabletoexplaintheirrole(i.e.sales,engineering,procurement, operator,repairtechnician)andhowtheycontributetoquality;qualitybasicssuchas followinginstructions,reportingevents,maintainingrecords;andknowtheuseofthe productsandpotentialimpactoffailures. 9100:2016SeriesofStandards FrequentlyAskedQuestions–July2017 5. Documentsandrecordshavebeenreplacedbydocumentedinformation.Whatdoesthis mean?(7.5) Documentation,documentsandrecordsarenowcollectivelyreferredtoasdocumented information.Wherethatdocumentedinformationmightbesubjecttochange(asinthe caseofprocedures,workinstructions,etc),organizationsarerequiredtoMAINTAINthe informationup-to-date;wheretheinformationisnotnormallysubjecttochange(for examplerecords)theorganizationisrequiredtoRETAINthatinformation. 6. IsthereaguidancedocumentoranISOstandardthatIcanobtainthatdefinesaprocess forRiskManagement(8.1.1)? Yes.ThereareseveralgoodresourcesforRiskManagementwhicharelistedbelow: • ISO31000RiskManagement • IAQGSupplyChainManagementHandbookhasChapter11.2onRiskManagement whichcanbeaccessedathttp://www.sae.org/iaqg/handbook/scmhtermsofuse.htm • IAQG9134SupplyChainRiskManagement • ISOGuide73RiskManagementVocabulary • ISO17666SpaceSystems-RiskManagement • ISO16085Systems-SoftwareEngineering-RiskManagement • ProjectManagementInstitute • RiskManagementGuideforDoDAcquisition Therearenumerousriskmanagementresourcesand9100isnotprescriptiveinproviding the“how”riskmanagementistobeperformed,onlythatcertainaspectsbeestablished, implemented,andmaintainedasappropriate.RiskManagementforoperationalprocesses isasubsetofRisk-basedThinking(6.1)whichtranscendstheentireQMS.See9100:2016 AnnexA.4foradditionalinformation. 7. Whataresomemethodstoimplementcounterfeitpartprevention(8.1.4)? • • • • • • Trainingintheawarenessandpreventionofcounterfeitparts o Procurementpersonnelintrustedsourceselectionandrequirements o Inspectionpersonnelforpreventionofcounterfeititems(visual/test) o Designpersonnelinobsolescencemanagement Obsolescencemonitoringofdesigndecisionsandpartsselectionstobeappropriatefor servicelifeofproduct Controlsforacquiringpartsfromoriginalmanufacturers,authorizeddistributors,or otherapprovedsources Assuringtraceabilityofpartsandcomponentstotheiroriginalmanufacturers: o OriginalEquipmentManufacturer(OEM)or o Authorizedmanufacturer(e.g.,incaseofPMA,directdeliveryauthorizations) Verificationandtestmethodologiestodetectcounterfeitparts: o Partsidentificationormarking o Testsorchemicalanalysis Counterfeitpartsreporting o Monitoringreportingfromexternalsources(accesstodatabases,information lettersfromOEMs) 9100:2016SeriesofStandards FrequentlyAskedQuestions–July2017 Quarantineandreportingofinternalincidencesinappropriategovernmentand industryreportingsystems (determinetheresponsibilitiesintheescalationprocess,theprocesstofollowto reporttoauthorities/customers) Requirementregardingnonconformancecontrol: o Segregateandcontrolsuspectedorknowncounterfeitproducts o Ensuretheseproductsarenotre-introducedintothesupplychain o • 8. WhyhasPurchasingchangedto‘Controlofexternallyprovidedprocesses,productsand services’?(8.4) Thischangereflectsthefactthatnotallproducts,servicesorprocessesthatanorganization acquiresarenecessarilypurchasedinthetraditionalsense.Somemaybeacquiredfrom otherpartsofacorporateentity,forexample,aspartofasharedpoolofresources, productsdonatedbybenefactorsorservicesprovidedbyvolunteers. 9. Explainindetailtheintentofsection8.4.3m(aflowdownrequiringawarenessofsupplier personnel). Theintentofthisrequirementistoensureexternalproviderpersonnelunderstandtherole theyplayinconformity,productsafety,andethicalbehavioraspartoffinalproductmeeting requirements.Theintentoftheflowdowntoexternalprovidersoftheawareness requirementistoensurethatthewholesupplychainhavethesameawarenessonthe topicslisted Theorganizationscananswerwith: -ageneralrequirementtoalltheirexternalprovidersortokeyexternalproviders (remindingthattheyareworkingfortypesofaerospaceproducts) -specificrequirements(inPOsorinContracts)torelevantexternalprovidersremindingthat theyaresupplyingproductshavingsafetyimpactsonthefinalproducts, 10. Whathashappenedtovalidationofprocessesorwhatusedtobecalledspecial processes?(8.5) ISO9001:2015chosetoremovethestandalonesub-clauseonspecialprocesses,this requirementcontinues,andhasbeenincorporatedintothesub-clausefoncontrolof productionandserviceprovision(Ref.8.5.1).Thiswasnotspecificordetailedenoughfor Aviation,Space,andDefenseso9100:2016addeditasclause8.5.1.2,ValidationandControl ofSpecialProcesses. 11. Whatismeantbypostdeliveryactivitiesandwhatistheextentofanorganization’s responsibility?(8.5.5) Thismeansthatbasedoncustomeragreementsorotherrequirements,theorganization mayberesponsibleforprovidingsupportfortheirproductorserviceafterdelivery.This couldinclude,forexample,technicalsupport,routinemaintenance,orinsomecasesrecall. 12. Whatisthedifferenceinthestandardbetweenimprovementandcontinual improvement?(10) 9100:2016usedthetermcontinualimprovementtoemphasizethefactthatthisisan ongoingactivity.However,itisimportanttorecognizethatthereareanumberofwaysin whichanorganizationmayimprove.Smallstepcontinualimprovementisonlyoneofthese. 9100:2016SeriesofStandards FrequentlyAskedQuestions–July2017 Othersmayincludebreakthroughimprovements,re-engineeringinitiativesorinnovation. 9100:2016thereforeusesthemoregeneraltermimprovement,ofwhichcontinual improvementisonebutnottheonlycomponent. ThisInternationalStandardisbasedonthequalitymanagementprinciplesdescribedinISO 9000.The descriptionsincludeastatementofeachprinciple,arationaleofwhythe principleisimportantforthe organization,someexamplesofbenefitsassociatedwiththe principleandexamplesoftypicalactionsto improvetheorganization’sperformancewhen applyingtheprinciple. 9100:2016SeriesofStandards FrequentlyAskedQuestions–July2017
© Copyright 2025 Paperzz