PERGAMON Electrochimica Acta 44 (1999) 2751±2764 A comparative electrodissolution and localized corrosion study of 2024Al in halide media L. Chen 1, N. Myung, P.T.A. Sumodjo 2, K. Nobe * Department of Chemical Engineering, University of California, Los Angeles, CA 90095-1592, USA Received 10 August 1996; received in revised form 25 October 1998 Abstract Electrodissolution and pitting characteristics of 2024Al-T4 rotating disks in dierent halide solutions have been investigated by impedance spectroscopy and other electrochemical techniques. In 1 M halide solutions and saturated AlCl3, the pitting potential (vs. SCE), increased as follows: sat. AlCl3 (ÿ0.75 V) < Cl ÿ (ÿ0.60 V) < Br ÿ (ÿ0.48 V) < I ÿ (ÿ0.30 V). Potentiodynamic measurements from ÿ1.0 to 1.5 V show that above 0.0 V the electrodissolution rate increased in the order: sat. AlCl3 < I ÿ < Br ÿ < Cl ÿ ; at the end of each experiment the 2024Al-T4 surface was covered with a black ®lm. The addition of nitrilotrismethylenetriphosphonic acid (NTMP) to chloride solutions had only a small eect on the pitting potential, but alloy dissolution at high anodic potentials was signi®cantly diminished. Anodic potential step experiments above the pitting potential (Enp) of 2024Al-T4 in Cl ÿ , Br ÿ and I ÿ for a time duration of 15 min showed that pits were initiated at the periphery of the disk and contained black ®lms; the number of pits increased as the anodic potential increased. In sat. AlCl3, there was extensive pitting and a black ®lm covered the entire disk surface. This black ®lm is possibly an Al±Cu-oxyhalide mixed salt since analysis indicated the presence of Cu(II). Black ®lm was not observed in pits on pure AI in these electrolytes under similar conditions. The presence of tolyltriazole in 1 M NaCl sharply reduced the size and density of pits on 2024Al-T4. The impedance spectra of 2024Al-T4 in the four electrolytes at anodic potentials above Enp indicate two capacitive loops in the complex plane plots and two maxima at high frequencies in the corresponding phase angle Bode plots when pits, which contained black ®lms, were clearly visible. For pure Al and below Enp for 2024Al-T4, the capacitive loop in the highest frequency region was not perceived. Electrical circuit analogs have been utilized to simulate the impedance data and satisfactory ®ts were obtained. # 1999 Elsevier Science Ltd. All rights reserved. Keywords: Aluminum alloys; Impedance spectroscopy; Corrosion; Pitting; Salt ®lm 1. Introduction Studies of the corrosion and stability of aluminum and its alloys are still of considerable interest because of their * Corresponding author. Tel.: +1-310-825-2447; e-mail: [email protected] 1 Present address: Semitool Inc., Kalispell, MT 59901, USA. 2 Visiting Scholar from Institute of Chemistry, University of SaÄo Paulo, SaÄo Paulo, Brazil. technological importance. Although pure Al is too soft to be used as a heavy duty material for large structures, high strength Al alloys can be produced by addition of appropriate alloying elements, such as Cu, Mg and Zn and by suitable heat treatment procedures [1±4]. However, many of these alloys have lower corrosion resistances than pure Al. Nevertheless, Al and its alloys can readily undergo various surface treatments, which increase their corrosion resistance [5]. On the other hand, alloying elements, impurities and age-hardening treatments can result in the formation of intermetallic precipi- 0013-4686/99/$ - see front matter # 1999 Elsevier Science Ltd. All rights reserved. PII: S 0 0 1 3 - 4 6 8 6 ( 9 8 ) 0 0 3 9 7 - 1 2752 L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 tates in the alloy, which when exposed to a corrosive environment lead to highly localized attack, such as pitting, stress corrosion cracking and corrosion fatigue. Aggressive anions, such as the halides, induce breakdown of the protective passive ®lm [6, 7] and can result in catastrophic failure of the material. There have been extensive investigations on the role of chloride ions in the breakdown of the passive ®lm, repassivation and initiation of localized corrosion of Al and high-strength Albased alloys. Furthermore, the eect of alloy content [7± 10], electrolyte composition [11], heat treatment [12] and mechanical stress [13] on pitting and repassivation of Albased alloys in halide media have been reported. It is known that Cu particles and Cu-containing species, such as intermetallics, on the surface of Al can promote pitting at adjacent sites [14]. Inaccessible areas of structures, such as lap joints, should be particularly vulnerable to this type of localized corrosion. The presence of just a few ppm of Cu + 2 can raise the corrosion potential of Al in 0.1 M NaCl to the pitting potential (Enp), as shown by Bohni and Uhlig [15]. Since the 2XXX series of Al alloys has the highest Cu content as a group, 2024Al (Al±4Cu±1.5Mg± 0.6Mn), which is one of the most widely used high strength aluminumbased alloys in aircraft, provides a ready source for Cu-containing inclusions in the protective oxide surface ®lm. Therefore, the present extensive use of this alloy and similar Al alloys with relatively high Cu content should have serious consequences for the integrity of aircraft structural materials, when the operational service life of aircraft is extended far beyond its design life. Benzotriazoles (BTA) and substituted benzotriazoles may be able to play a role in minimizing the localized corrosion problems associated with Cu-containing high strength Al alloys. The more environmentally friendly BTAs had previously replaced chromates, as corrosion inhibitors, in automotive cooling systems [16]. In contrast to chromates, the use of the BTAs greatly reduced water pollution problems because of their minimal toxicity to marine life and biological oxygen demand (BOD) [17]. BTAs are particularly eective in precluding pitting of iron alloys and AI by the presence of small amounts of copper in recirculating water systems. The critical role that salt ®lms play in localized corrosion, such as pitting and stress corrosion cracking, has been extensively investigated by Beck and a number of other investigators [18±39]. The basis for attributing the presence of salt ®lms as an important criteria for sustaining localized corrosion is given by Beck in his reference to the seminal paper of Franck, who established that pit growth is dependent on the existence of a resistive salt ®lm [40]. A number of studies on the corrosion and passivation of Al and Al alloys have been directed to determine the eect of heat treatment on the susceptibility to intergra- nular corrosion and stress corrosion cracking. In their investigation of the corrosion fatigue of 2024Al-T3 in NaCl, Tu et al. attributed the observed changes in polarization to cracks and ¯aws in the surface ®lm [13]. Berrada et al., who studied the eect of the temper condition of 2024Al on pitting using SEM and EDX, reported the dependence of the corrosion behavior on the alloy microstructure [8]. AFM studies of 2024Al indicate localized corrosion attack by aggressive ions adjacent to intermetallic precipitates and the grain boundaries [10]. Impedance spectroscopy (EIS) has been used to study general corrosion processes for many years, and it has recently been applied to investigate localized corrosion, such as pitting [12, 41±53]. This paper reports on a study comparing electrodissolution and pitting characteristics of 2024Al-T4 in neutral (except for sat. AlCl3) halide solutions. The inhibitory action of nitrilotrismethylenetriphosponic acid (NTMP) on 2024Al-T4 in chloride solutions has also been studied. NTMP has been considered an eective hydration inhibitor for Al and Al-based alloys in atmospheric environments because of strong chemisorption on aluminum oxide through the phosphonate group inhibiting degradation of the ®lm by hydration processes [54]. The results of some preliminary experiments with tolyltriazole (TTA) are also presented. Potential sweep, potential step and impedance spectroscopy were the electrochemical techniques employed. 2. Experimental Rotating disk electrodes were fabricated from 2024Al-T4 rod (Reynolds Aluminum). The 0.60-cm cylinders were ®t into a Te¯on holder; only the base of the cylinder (cross-sectional area of 0.28 cm2) was exposed to the solution. Some experiments were performed with pure aluminum (99.99%, Alcan Co.) of the same diameter as the alloy electrodes. Prior to the experiments the electrodes were mechanically polished with aloxite paper of various grits, (#120, 240, 400 and 600) soaked in deionized water, washed in acetone and ®nally rinsed thoroughly with deionized water. The electrochemical cell was a 1.5-l beaker with a side compartment separated from the main chamber by fritted glass to accommodate the platinum gauze counter electrode. The reference electrode was a saturated calomel electrode (SCE) with a luggin capillary probe placed below the disk. All potentials are reported relative to SCE. The disk electrodes were rotated at 1500 rpm, unless speci®ed otherwise, all experiments were performed at room temperature with the solutions exposed to air. The aqueous solutions were as follows: (a) 0.5 M NaCl, (b) 1.0 M NaCl, (c) 0.5 M NaCl + 20 mM NTMP, (d) 1.0 M NaCl + 20 mM NTMP, (e) 1.0 M NaBr, (f) 1.0 MKI and (g) saturated AlCl3 (3.11 L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 M) [55]. The solutions were prepared from analytical grade reagents and deionized water. A potentiosat (EG&G PAR model 273) and a frequency response analyzer (Solartron model 1260) were the electrochemical instrumentation used in this work to perform linear sweep voltammetry (LSV), potential step and impedance measurements. Linear potential sweeps were performed at 1 mV s ÿ 1 from ÿ1.0 to 1.5 V. A few LSV experiments were extended beyond 1.5 V. The current transients at dierent potentials were recorded by stepping the electrode from the rest potential to speci®c anodic potentials. Frequencies were between 100 kHz and 0.05 Hz. Ten frequencies per decade were scanned using sinusoidal potential amplitudes of 5 and 10 mV. Impedance measurements were initiated after maintaining the anodic potential for approximately 5 min, unless speci®ed otherwise. 3. Results and discussion 3.1. Potential sweep experiments (LSV) Fig. 1 gives the anodic polarization behavior of 2024Al in dierent halide media. The pitting potential 2753 (Enp), which is the potential at which the current density abruptly departs from the passive current (see inset) is estimated from the polarization curves [56, 57]. Enp is strongly dependent on the nature of the electrolyte and follows the sequence: sat. AlCl3 (ÿ0.75 V) < Cl ÿ (ÿ0.60 V) < Br ÿ (ÿ0.48 V) < I ÿ (ÿ0.30 V). This indicates that 2024Al is more vulnerable to pitting attack in chloride-containing solutions than in bromide and iodide solutions, as reported previously for pure Al [11, 57±59]. The lower pitting potential in sat. AlCl3 is due to the higher content of free-Cl ÿ and a more acidic solution. A pitting potential of ÿ0.71 V obtained for pure Al in 1 M NaCl (data not shown) is in agreement with other work [15]. The 110 mV dierence between pure Al and 2024Al-T4 indicates that addition of alloying elements and heat treatment has a marked eect on the pitting potential. It has been proposed that pit initiation of aluminum involves three consecutive stages: adsorption of halide ions on the oxide-covered surface, chemical reaction of the adsorbed halide ions with aluminum ions in the oxide ®lm and thinning of the oxide ®lm by the dissolution of the complexes formed [60]. There is competitive adsorption between the halide ions and water Fig. 1. Anodic potentiodynamic behavior of 2024Al: (a) 1 M NaCl, (b) 1 M NaBr, (c) 1 M KI, (d) AlCl3(sat.) Inset shows expanded polarization plot near Enp. 2754 L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 molecules or hydroxyl ions; the former would tend to depassivate, while the latter would tend to passivate the aluminum surface. Any eects which enhance adsorption of halide ions would promote pitting. The chemical reaction step also aects pitting and is strongly dependent on the stability of the complexes formed between aluminum and halide ions. The bond strengths reported for Al±Cl, Al±Br and Al±I are 494, 444 and 368 kJ, respectively [61]. The increase in pitting potential of Cl ÿ < Br ÿ < I ÿ follows the order of decreasing Al±X bond strength. As shown in Fig. 1, current continued to increase with increasing anodic potential for all four electrolytes with the electrodissolution rate increasing in the order: sat. AlCl3 < I ÿ < Br ÿ < Cl ÿ . A lower electrodissolution rate was obtained for 2024Al in saturated AlCl3 than other electrolytes, but the anodic current continued to increase well beyond 4 V in contrast to Beck's report for Al that the current dropped to a plateau above 4 V, which he attributed to complete surface coverage of an anhydrous AlCl3 ®lm [55]. The likely reason is the dierent electrode con®gurations. Beck used an anode facing up, which readily enabled the deposition and build up of the AlCl3 salt ®lm on the disk inhibiting dissolution. On the other hand, in the present work, the rotating disk electrode, which is facing down, sweeps any AlCl3 salt ®lm o the surface. At the end of the potentiodynamic experiments for 2024Al in all four electrolytes, the electrode surfaces were recessed and completely covered with a thin black ®lm. The eect of chloride concentration and the addition of NTMP on electrodissolution of 2024Al are shown in Fig. 2. As the chloride concentration is decreased, the pitting potential increased to ÿ0.55 V, and electrodissolution decreased, as expected. Fig. 2 (see inset) also shows that the presence of 20 mM NTMP had only a small eect on the pitting potential but reduced the electrodissolution rate signi®cantly at high anodic potentials in both 0.5 and 1 M NaCl solutions. In the absence of NTMP, visual inspection of the electrode surface after the potentiodynamic measurements revealed a recessed surface covered with a thin black ®lm as described above. On the other hand, in the presence of NTMP, the surface was completely covered with a white ®lm as a potential of 1.0 V was approached. After 1.0 V, thickening of this surface ®lm is indicated, further inhibiting dissolution [62]. 3.2. Potential step experiments Comparison of typical current transients of 2024Al in 1 M NaCl with (dashed lines) and without (solid lines) NTMP is shown in Fig. 3. In the absence of NTMP, current transients for potentials, Enp < ÿ0.45 V, show an initial fast current decay followed by an increase to a steady value. The initial current decay is ascribed to growth of the oxide ®lm, followed by an increase in current after the minimum due to localized breakdown of the oxide and the development of pits [11]. Degradation of the protective ®lm formed on 2024Al in chloride solutions readily occurred even at Fig. 2. Anodic potentiodynamic behavior of 2024Al in NaCl: (a) 1 M NaCl, (b) 1 M NaCl + 20 mM NTMP, (c) 0.5 M NaCl and (d) 0.5 M NaCl + 20 mM NTMP. Inset shows expanded polarization plot near Enp. L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 2755 Fig. 3. Eect of NTMP on current transients of 2024Al in 1 M NaCl at various anodic potential steps; none (solid line), 20 mM NTMP (dashed line). the low anodic potential of ÿ0.55 V, which is above the pitting potential (see inset of Fig. 1). At higher potentials (ÿ0.30 V) initial oxide ®lm growth did not occur, as indicated by the absence of a current minimum, and electrodissolution and pitting increased. The pits that could be observed visually contained black ®lms. On the other hand, in the presence of NTMP, smaller currents are observed due to the formation of a protective surface ®lm (white). At anodic potentials below Enp, the current transients of 2024Al in 1 M Br ÿ and I ÿ exhibited a monotonic decay due to the growing oxide layer (Fig. 4). Current transients for the alloy in Br ÿ and I ÿ for potential steps near Enp are also shown (Fig. 4b and d), respectively, and indicate the initiation of pitting. These pits also contained black ®lms. At these anodic potentials, repassivation after pit initiation was not evident. Examination of the electrode surface immediately after extended higher potential step experiments for 2024Al in Cl ÿ , Br ÿ and I ÿ solutions showed a black ring covering the outer perimeter of the rotating disk surface re¯ecting current distribution eects in the breakdown of the oxide layer. The oxide layer at the center appeared to be intact. Fig. 5 shows the current transients for 2024Al in saturated AlCl3. At the low anodic potentials of ÿ0.70 and ÿ0.65 V, the current increased monotonically with time to a steady value. The alloy surface after these measurements was pitted and partially covered with a black ®lm. At higher potentials (rÿ0.60 V) the current abruptly increased to a maximum and then decreased to a lower steady state value. At this point Fig. 4. Current transients of 2024Al in 1 M NaBr (a and b) and in 1 M KI (c and d) at various potential steps. 2756 L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 in the experiment the surface was completely covered with the black ®lm. Since the steady current is relatively high, the ®lm should be quite porous. The LSV and potential step experiments establish the following points when anodic polarization of 2024Al in halide media exceeded the pitting potential. The LSV experiments show that for extended high anodic polarization, 2024Al rotating disks in Cl ÿ , Br ÿ , I ÿ and sat. AlCl3 solutions undergo extensive electrodissolution of Cu as well as Al and results in the complete coverage of the disks with a black salt ®lm. On the other hand, for potential step experiments of 2024Al in Cl ÿ , Br ÿ , and I ÿ at relatively moderate anodic polarization, pits and black ®lms were observed only around the periphery of the disk. However, for sat. AlCl3 solutions, pits and black ®lms were observed over the entire rotating disk due to the much higher halide concentrations than 1 M Cl ÿ , Br ÿ , and I ÿ solutions. The black salt ®lm is possibly an Al±Cu oxychloride species since analysis indicated the presence of Cu(II). Such black ®lms did not form on pure Al in these electrolytes under similar conditions. 3.3. Open circuit TTA experiments Preliminary experiments of 2024Al-T4 in 1 M NaCl under stationary and open circuit conditions showed that after one week the surface appearance was unchanged in the presence of tolyltriazole (5.5 mM). On the other hand, in the absence of tolyltriazole pits with black ®lm were observed at the edge of the disk after two days; after one week pitting with black ®lms extended toward the center of the disk with increased pit density at the edge. After 11/2 months, there were a few small pits with black ®lm in the presence of TTA, but many more, much larger pits were seen in Fig. 5. Current transients of 2024Al in saturated AlCl3 at various potential steps. the absence of TTA. The experiments indicate that benzotriazole derivatives in NaCl can sharply diminish pitting and the exposure of Cu at the surface of Cucontaining high strength Al alloys. 3.4. Impedance spectroscopy experiments Complex plane and corresponding impedance Bode plots for 2024Al in solutions of two NaCl concentrations at the rest potential after an immersion time of 75 min are shown in Fig. 6. Measurements were performed for both stationary and rotating (1500 rpm) disk electrodes. A capacitive semicircle is clearly evident in the complex plane plot, and the polarization resistance was determined from its diameter. Fig. 6 shows that the polarization resistance at the rest potential is dependent on both the concentration of NaCl and the hydrodynamic conditions at the electrode. An increase in the NaCl concentration decreased the polarization resistance of both stationary and rotating electrodes. Convection decreased the polarization resistance signi®cantly by increasing mass transport of the aggressive ions to the electrode and removing corrosion products from the surface. Fig. 7 presents the time evolution of the polarization resistance in 1 M NaCl determined from impedance measurements at the rest potential (Fig. 6). As expected, the polarization resistance decreased with time for both stationary and rotating electrodes, indicating an increased corrosion rate with immersion time. Larger polarization resistances were always observed for stationary electrodes. Fig. 8 shows the eect of NTMP on the EIS characteristics of 2024Al in 1 M NaCl at anodic potentials above Enp. The anodic potentials were maintained for approximately ®ve minutes before the EIS measurements were initiated. In the absence of NTMP a depressed capacitive semicircle and an inductive loop are clearly seen in the complex plane plots. Further, a close examination of both complex plane and Bode plots at high frequencies indicates a possible additional capacitive loop, which is more evident at higher anodic potentials. The ®rst, barely perceived capacitive loop in the high frequency region in Fig. 8 may re¯ect the sparse coverage of pits with black ®lm on the disk; the second, larger one at lower frequencies is associated with the oxide ®lm. When the anodic potential (e.g. ÿ0.55 V) was maintained for 2 h before EIS measurements, the capacitive loop in the highest frequency region becomes quite distinct, and it is also clearly evident in the phase angle Bode plot (Fig. 9). There was a considerable increase in the number of pits containing black ®lm. Pure Al in 1 M NaCl did not exhibit the high frequency capacitive loop (Fig. 10); furthermore, black ®lms in the pits were not observed. It should be noted that Ea ÿ Enp = 0.05 V for both the 2024Al and L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 Fig. 6. Complex plane and Bode plots of 2024Al in 0.5 M and 1 M NaCl at the rest potential after 75 min immersion. Stationary electrodes-open points; rotating electrodes-closed points. Fig. 7. Time dependence of the polarization resistance of 2024Al in 1 M NaCl at the rest potential. 2757 pure Al results shown in Figs. 9 and 10. The low frequency inductive loops in Figs. 8±10 have been ascribed previously for Al in NaCl to localized corrosion [41, 52]. The diameter of the large capacitive loop decreased with increasing anodic potential, as shown in Fig. 8, due to the breakdown of the oxide ®lm and increased rate of electrodissolution. In NTMP-chloride solutions EIS behavior of 2024Al at potentials above Enp (Fig. 8) shows two clearly distinct capacitive semicircles at high frequencies and an inductive loop at low frequencies. As shown in the inset of Fig. 2, only a slight increase in Enp (010 mV) was observed due to the presence of NTMP. However, the capacitive loop at the highest frequencies is much more pronounced in the presence than in the absence of NTMP and is enhanced further as the anodic potential is increased. A white ®lm is formed and it is likely a surface ®lm involving NTMP. Furthermore, NTMP increased the total impedance of the system in accord with the inhibiting eects observed in the potential step measurements (Fig. 3). The corresponding phase angle Bode plots in Fig. 8 provide an additional basis for these comparisons, as shown by the two capacitive time constants at high frequencies in the presence of NTMP. It should be noted that the capacitance loop in the highest frequency region associated with the NTMP ®lm appears to be distinct from that related to the black ®lms in pits in NTMP-free Cl ÿ , Br ÿ , I ÿ and sat. AlCl3 solutions. EIS plots for 1 M NaBr below and above the pitting potential (ÿ0.48 V) are shown in Fig. 11. At ÿ0.55 V, which is below the pitting potential of ÿ0.48 V, there is one capacitive semicircle. However, at ÿ0.50 V there is, in addition, an inductive loop, indicating that pits had developed during the potential step experiments at this potential. This inductive loop has been interpreted as a manifestation of pitting by Metikos-Hunkovic [41] and Bessone et al. [52], as well as others for Al in NaCl. The high frequency capacitance loop, which is associated with black ®lms in the pits, is observed when the anodic potential is raised to ÿ0.45 V, in addition to the larger one at lower frequencies and the inductive loop at low frequencies. The two maxima in the phase angle Bode plot at high frequencies re¯ect the two capacitive loops. The impedance spectra of 2024Al in 1 MKI solutions are presented in Fig. 12. Consistent with the potential step results, a capacitive semicircle with a large polarization resistance was obtained between ÿ0.55 and ÿ0.40 V where passive conditions prevailed (Enp0ÿ 0.30 V). The absence of the inductive loop is attributed to the absence of pits and con®rm the LSV and potential step measurements. At higher anodic potentials where pits and black ®lms were observed, two capacitive loops at high frequencies and an inductive loop at low frequencies are indicated by the complex 2758 L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 Fig. 8. Complex plane and Bode plots of 2024Al in 1 M NaCl in the absence and presence of NTMP at dierent anodic potentials. Experimental (points) and simulated (lines). Phase angle Bode plots-closed points; impedance plots-open points. L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 2759 Fig. 9. Complex plane and Bode plots of 2024Al in 1 M NaCl at Eÿ Enp = 0.05 V and 2 h immersion. Same symbols as in Fig. 8. plane and Bode plots, as discussed above for both Cl ÿ and Br ÿ solutions. Fig. 13 presents the complex plane and Bode plots obtained for 2024Al in saturated AlCl3 at potentials above Enp (ÿ0.75 V). At ÿ0.70 and ÿ0.65 V one large capacitive loop and two low frequency inductive loops are evident. However, the capacitive loop in the high frequency region is not readily discerned at these anodic potentials. The second inductive loop, which is possibly due to adsorbed hydrogen [63, 64], disappeared at higher anodic potentials (rÿ 0.60 V). It is at these two low anodic potentials (< ÿ 0.60 V) where the potential step measurements in Fig. 5 show the current increasing monotonically to a steady value. At higher potentials (rÿ 0.60 V) where the current transients exhibited maxima, the capacitive semicircle in the highest frequency region becomes quite pronounced in both the complex plane and phase angle Bode plots, and complete surface coverage of the 2024Al disk by a black ®lm was observed. The electrical circuit analogs, or equivalent circuits (EC), in Fig. 14 were utilized with the Boukamp program to simulate the impedance characteristics of 2024Al-T4 and Al in halide media during anodic polarization, as shown in Figs. 8±13. Within the passive region where only one semicircle in the complex plane plots and one peak in the phase angle Bode plot are seen, the EC in Fig. 14 with the parallel inductive and resistive elements omitted, ®t satisfactorily the impedance spectra (Figs. 10 and 11). Further, the complete EC in Fig. 14a was able to simulate the impedance spectra exhibiting one capacitive loop and one inductive loop for Al and 2024Al in Figs. 10 and 11, respectively. Other investigators had applied this EC previously to simulate the impedance characteristics of Al above the pitting potential (e.g. Ref. [41, 45]). For Fig. 10. Complex plane and Bode plots of Al in 1 M NaCl at Eÿ Enp = 0.05 V and 2 h immersion. Same symbols as in Fig. 8. 2760 L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 Fig. 11. Complex plane and Bode plots of 2024Al in 1 M NaBr at dierent potentials. Same symbols as in Fig. 8. 2024Al in this work, the spectra simulated by the EC in Fig. 14a represent the initial stages of pitting. For more extensive pitting of 2024Al (greater time duration and/or higher anodic polarization) when black salt ®lms in the pits were clearly evident, a second capacitive loop (complex plane plots) and a second maximum (phase angle Bode plots) in the highest frequency region are seen, and the EC in Fig. 14b was utilized to simulate the impedance spectra, as shown in Figs. 8, 9 and 11±13. Although the second capacitive loop at high frequencies in the case of 2024Al in 1 M NaCl anodically polarized for about 5 min at ÿ0.55 V is not distinct (Fig. 8), polarization for 2 h lead to more pits, and black ®lm in the pits were observed. This surface condition is clearly re¯ected in both the complex plane and phase angle Bode plots (Fig. 9). The interesting feature of the two inductive loops for 2024Al in sat. AlCl3 at the low anodic potentials of ÿ0.70 and ÿ0.065 V (Enp0ÿ 0.75 V) is simulated by addition of a second parallel L4±R4 circuit elements in series with parallel L2±R2 in Fig. 14a. Although a good ®t was obtained for the low frequency impedance spectra at ÿ0.65 V, the ®rst inductive loop at ÿ0.70 V could not be simulated with this EC. As mentioned above, this part of the impedance spectra may possibly be due to adsorbed hydrogen atoms [63, 64], whose presence diminishes and ®nally becomes negligible as the anodic potential is increased. In some cases, simulation of the impedance spectra was improved by replacing the capacitance, C1, by a constant phase element, CPE = [1/T( jo)n], where n = 1 represents an ideal capacitance. However, the fre- L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 Fig. 12. Complex plane and Bode plots of 2024Al in 1 M KI at dierent potentials. Same symbols as in Fig. 8. 2761 2762 L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 Fig. 13. Complex plane and Bode plots of 2024Al in saturated AlCl3 at dierent potentials. Same symbols as in Fig. 8. L. Chen et al. / Electrochimica Acta 44 (1999) 2751±2764 2763 ducted to ascertain the eect of tolyltriazole (TTA) on the surface appearance. The electrodes were examined after 1 and 2 days, 1 week and 11/2 months. The presence of TTA sharply reduced pitting and the appearance of the black ®lm. Acknowledgements This work was supported by the US Air Force/ Oce of Scienti®c Research (F49620-93-10320P00004). PTAS acknowledges a fellowship grant from the Brazilian Research Council, CNPq. Fig. 14. Equivalent circuits employed to simulate impedance spectra. quency response exponents (n) were close to one, approximately 0.9 in these cases. 4. Conclusion Electrodissolution and pitting behavior of 2024AlT4 rotating disk electrodes in Cl ÿ , Br ÿ , I ÿ and sat. AlCl3 solutions have been investigated by linear sweep voltammetry, potential step and impedance spectroscopy. Pitting potentials (Enp) increased in the order: AlCl3 (sat., ÿ0.75 V vs SCE) < Cl ÿ (1 M, ÿ0.60 V) < Br ÿ (1 M, ÿ0.48 V) < I ÿ (1 M, ÿ0.30 V). The presence of Cu(II) in the black ®lms formed during electrodissolution has been determined. Initial pitting at low anodic polarization occurred at the disk periphery; black ®lm was observed in the pits. Pitting was more extensive in sat. AlCl3. With increase in anodic polarization, pitting extended toward the disk center. For extensive and prolong anodic polarization, pits and black ®lm covered the entire disk surface. Within the passive region for 2024Al-T4, impedance measurements showed a single capacitive loop in complex plane plots. In the pitting region where black ®lm in the pits was perceived, a second capacitive loop appeared at higher frequencies, as well as an inductive loop at low frequencies. Two maxima at high frequencies were exhibited in the corresponding phase angle Bode plots. Since pure Al exhibited only a single capacitive loop in the complex plane plots and one maximum in the phase angle Bode plots at high frequencies, the second capacitive loop at higher frequencies is attributed to the presence of the Cu-containing black ®lm. Preliminary experiments of 2024Al-T4 in 1 M NaCl at open circuit and stationary conditions were con- References [1] L.F. Mondolfo, Metall. Rev. 16 (1971) 95. [2] H. Cordier, Ch. Dumont, W. Gruhl, Aluminum 55 (1979) 777. [3] H. Cordier, Ch. Dumont, W. 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