94877_Cover 23/6/06 11:37 AM Page 1 Producing Quality Oat Hay 94877_Text 26/6/06 10:40 AM Page 1 Producing Quality Oat Hay The market for oat hay, whether for export or domestic use is driven by quality. 94877_Text 26/6/06 10:40 AM Page 2 Acknowledgements Authors Pamela Zwer, SARDI, National Oat Breeding Program Mick Faulkner, Agrilink Agricultural Consultants Pty Ltd © 2006 Rural Industries Research and Development Corporation All rights reserved Publication Number is 06/002 ISBN 74151 277 8 Editor Emma Leonard, AgriKnowHow ISSN 1440-6845 Contributors John Black, CSIRO Robert Di Cristoforo, ARRB Group, formerly Roaduser Systems Pty Ltd Pat Guerin, Gilmac Sue Hoppo, SARDI, National Oat Breeding Program San Jolly, Applied Ruminant Nutrition Peter McCormack, SARDI Alan McKay, SARDI Frank Mickan, Victorian Department of Primary Industries Colin Peace, Australian Fodder Industry Association Barrie Purser, BSC Nominees Lyall Schultz, hay grower, Australian Field crop Association, AEXCO committee Gavin Schuster, hay grower Disclaimer The information contained in this publication is intended for general use to assist public knowledge and discussion and to help improve the development of sustainable industries. The information should not be relied upon for the purpose of a particular matter. Specialist and/or appropriate legal advice should be obtained before any action or decision is taken on the basis of any material in this document. The Commonwealth of Australia, Rural Industries Research and Development Corporation, the authors or contributors do not assume liability of any kind whatsoever resulting from any person's use or reliance upon the content of this document. This publication is copyright. However, RIRDC encourages wide dissemination of its research, providing the Corporation is clearly acknowledged. For any other enquiries concerning reproduction, contact the Publications Manager on phone 02 6272 3186. Murray Smith, Balco Australia Graham Thomson, hay grower Published in July 2006 Hugh Wallwork, SARDI Printed by Union Offset Printers, Canberra Charlie Williams, hay grower, AFIA The authors would like to acknowledge the contribution of Pat Guerin, Gilmac in the development of the research program that underpins the new information presented in this publication. Design and layout Lightening Designs 2 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:40 AM Page 3 Contents The oat hay year planner Between crops In Crop Hay making Foreword 4 4 4 7 9 Chapter 1 Why grow oat hay? Opportunities Risk reduction 11 11 11 Chapter 2 Is oat hay a viable crop choice? 15 Chapter 3 What the market wants? Domestic hay industry Hay for export 17 17 19 Chapter 4 Diseases of oats Disease management and control Leaf and stem diseases - fungi Leaf and stem diseases - bacteria Leaf and stem diseases - viruses Root diseases - nematodes Root and crown diseases 25 26 27 31 32 33 36 Chapter 5 Variety selection for hay production Plant Breeders Rights (PBR) 39 42 Chapter 6 Growing the crop Paddock selection The seedbed for oat hay Sowing date Seeding rate Seeding direction Fertiliser Annual Ryegrass Toxicity (ARGT) Insect control 47 47 48 48 49 51 53 57 60 Chapter 7 Making oat hay Cutting Curing Baling Sampling and tagging 61 61 68 73 76 Chapter 8 Storage and transport Storing export hay Storing domestic hay Hay transport 79 79 80 82 Useful resources 84 P R O D U C I N G Q U A L I T Y O AT H AY 3 94877_Text 26/6/06 10:40 AM Page 4 The oat hay year planner Between crops 4 Month Activity Chapter November/ December Consult hay buyers for preferred varieties and potential hay demand Select variety based on disease constraints and maturity category Preliminary paddock selection Order new seed 3,4 & 5 January Soil test for root disease Plan stubble management 4 February/March Enquire about pre-season contract Deep soil N test and top soil nutrient test Produce fertiliser budget Implement repairs and maintenance to storage and hay making equipment 6 April Finalise paddock plans Prepare equipment for sowing 4&6 May/June Allow volunteer cereals and weeds to germinate Apply herbicide to prepare paddock for sowing Calculate 1000 grain weight and seeding rates Ideally sow before mid June 6 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:40 AM Page 5 In crop Stage Germination & emergence Seedling Tillering Zadoks Growth Code Activity Stage Seeding 00 Paddock selection Seedbed preparation Pre-emergent herbicide applied Chapter 6 Coleoptile emerges from seed Coleoptile through soil surface 07 First leaf appears First true leaf unfolded 2 true leaves unfolded until 4 true leaves unfolded until 9 or more leaves unfolded 10 Monitor for weed emergence 11 Monitor for red legged earth mite and lucerne flea; spray if required 6 12 Monitor for post sowing herbicide application 6 14 Apply post sowing N if required 6 Apply post sowing N if required 6 Main shoot only First tiller visible 2 tillers visible until 9 or more tillers visible 09 19 20 21 22 29 Stem elongation 1 node detectable 31 Monitor and identify leaf diseases 2 nodes detectable until 32 Preventative fungicide, if required Consider withholding periods 9 or more nodes detectable 39 P R O D U C I N G Q U A L I T Y O AT H AY 4 5 94877_Text 26/6/06 10:40 AM Stage Booting Panicle emergence Flowering Seed development Ripening 6 Page 6 Zadoks Growth Code Activity Stage Early boot Mid boot Late boot Flag leaf sheath opening First awnlets visible 41 43 45 47 Panicle emergence begins 30% of panicle emerged 50% of panicle emerged until Panicle fully emerged First anthers visible Full flowering End of flowering 61 Continue monitoring for cutting to meet quality standards 65 Optimum cutting time for premium quality 69 Optimum cutting time for premium quality Watery ripe 71 Optimum cutting time for premium quality Early milk 73 Decreasing likelihood of meeting premium quality standards Milky ripe 75 Late milk 77 Early dough 83 Soft dough 85 Hard dough 87 Grain hard 89 Chapter 4 Prepare hay equipment Check with contractor 7 51 Commence regular monitoring for cutting 7 53 Check if flowering has comenced 49 55 59 Quality reducing rapidly. Too late to cut to meet premium quality standards P R O D U C I N G Q U A L I T Y O AT H AY 7 94877_Text 26/6/06 10:40 AM Page 7 Hay making Month Activity Chapter October/ November Cut and condition hay Super condition hay if desired Monitor moisture levels in windrows Bale hay when optimum moisture level reached Cart hay to shed for storage immediately after baling Develop list of repairs & maintenance Clean & store machinery 7&8 P R O D U C I N G Q U A L I T Y O AT H AY 7 94877_Text 26/6/06 10:41 AM Page 8 94877_Text 26/6/06 10:41 AM Page 9 Foreword Growing Oat Hay was first published in 1996 as a guide to help reduce the risk of growing quality oat hay. However, this book no longer provides a source of current information regarding oat hay production. Information presented in the book dates from 1983 to 1994. New developments including varieties, fertility, sowing rates, quality requirements, and machinery have occurred since the publication of the first book. The updated version Producing Quality Oat Hay has been completely restructured and rewritten to include the latest developments and research findings on how to grow, make and deliver high quality oat hay. The new book provides growers and processors with a comprehensive guide to all aspects of quality oat hay production. The book is the result of collaboration between agronomic consultants, plant breeders, livestock consultants, export and domestic hay processors, and growers. Information presented in the book is based on research conducted over the last 10 years. Four major areas requiring additional research have been identified: control of diseases by chemical means, capability to predict yield and quality early in the growing season, the development of variety specific agronomic management packages and how to bale dry hay. This project was funded from industry revenue which is matched by funds provided by the Australian Government. This report is an addition to RIRDC’s diverse range of over 1500 research publications. It forms part of our Fodder R&D sub-program which aims to facilitate the development of a sustainable and profitable Australian fodder industry. Most of our publications are available for viewing, downloading or purchasing online through our website: • downloads at www.rirdc.gov.au/fullreports/index.html • purchases at www.rirdc.gov.au/eshop Peter O’Brien Managing Director Rural Industries Research Development Corporation P R O D U C I N G Q U A L I T Y O AT H AY 9 94877_Text 26/6/06 10:41 AM Page 10 Executive summary Annually, Australian farmers’ produce between 5.5 and 6.5 million tonnes of fodder. Most of this is used on farm or traded domestically, however a growing proportion is exported, of which the majority is oat hay. The export oat hay industry has grown from about 100 000t in 1993 to over 600 000t in 2005 and is worth at least $150m annually. The market for oat hay, whether for export or domestic use is driven by quality. High quality hay demands high prices and depending on the year growers can increase income by $50 to $100 a tonne for high quality hay. A consistent supply of high quality hay is essential for the industry to meet the challenges of increasing competition from North America, expansion into new markets and maintenance of current markets. As the oat hay industry has grown and developed, factors affecting hay quality have been identified and many of these are influenced by management. An understanding of those factors that can be managed by the grower will help to reduce the risk involved with producing premium quality hay. The purpose of the book Producing Quality Oat Hay is to provide growers with a practical management guide to produce high quality, profitable hay crops. The information is based on new developments and current research on growing high quality oat hay. Producing Quality Oat Hay contains details that will help novice and experienced growers evaluate the viability of oat hay in their system. Oat hay is often grown for ryegrass control but with good management it can become a profitable cropping option in its own right. One of the great challenges is to achieve high yield while maintaining or improving hay quality. The book contains information on all aspects of growing, making, storing and transporting oat hay to meet these challenges. It explains quality requirements by market and how these are measured. Chapters include the latest details on variety selection especially in relation to disease; row spacing and seeding issues; fertiliser management; cutting, curing and baling hay; and storage and transport. 10 While preparing the material for the book, several research areas that require further investigation became apparent. 1. The development of variety specific agronomic management packages at the time of new variety releases. The data presented in the book clearly show that varieties’ quality traits react differently to nitrogen management. Variety specific management packages would ensure that growers achieve optimum quality for each new variety. 2. The control of foliar disease using fungicides. Although genetic resistance is the preferred option for controlling diseases, varieties with combinations of the desired resistances are not always available. Currently most information about fungicide use is from data collected from other cereals. More information is needed for fungicide application in oat hay especially relating to withholding periods in oat hay production. In addition research on protective or preventative chemical control is required. This is where fungicides are applied at earlier growth stages to prevent foliar diseases later in the plant lifecycle. 3. Yield and quality prediction. Development of a model to predict oat hay yield and quality early in the growing season, such a model would help growers modify management to optimise these parameters. Currently, oat crops with high dry matter yields are more likely to produce poorer quality hay. Better prediction of yield and quality will assist in producing high hay yield while maintaining good quality. 4. How to bale dry hay. Currently when hay becomes too dry it will not produce a good bale and baling must stop. This results in substantial lost time and increased potential for weather damage. Dr Pamela Zwer, SARDI, National Oat Breeding Program P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 11 Chapter 1 Why grow oat hay? Growing oats for hay offers graingrowers a combination of opportunity and risk reduction. Many growers have introduced oat hay into the rotation as a tool to control herbicide resistant ryegrass or to slow the development of herbicide resistant weeds. However, oat hay can provide a profitable breakcrop that optimises the use of machinery and labour and introduces diversity into the timing of crop maturity and payment. Of course, growing oat hay has a risk profile of its own, for example capital and/or operating costs can be substantial. The application of agronomy that focuses on hay quality and market requirements can help minimise the risks associated with oat hay production. This book offers guidelines on how to produce quality oat hay for the domestic and export markets. Opportunities Financial contribution Oat hay production can produce a substantial gross margin and contribute to improved cash flow and total farm profit (Table 1.1 and 1.2). Labour and machinery resources A hay making enterprise can provide on-going work for employees or casual labour at times when other farm enterprises may have low labour requirements, therefore allowing continuous employment. Existing farm machinery such as tractors, loaders and trucks often can be used in the hay enterprise. The provision of contract services using cutting, conditioning, super conditioning, raking, baling and carting equipment and providing storage can add substantially to income. P R O D U C I N G Q U A L I T Y O AT H AY 11 94877_Text 26/6/06 10:41 AM Page 12 Figure 1.1 Annual changes in weed seed-bank – source Dr Gurjeet Gill, Adelaide University. A significant reduction in ryegrass seeds was recorded following an oat hay crop compared to cereal, oilseed and legume crops harvested at grain maturity. n= number of samples surveyed. Livestock enterprises The production of hay can allow livestock enterprises to be maintained or expanded particularly when green feed is not available. Risk reduction Markets and price Hay markets and prices are largely independent of grain markets and prices. Therefore, quality hay can reduce the risk of poor returns from cropping due to commodity prices or market restrictions. Additionally, hay can be stored when market conditions are poor and sold when they improve. Oat hay has a well established market compared to the demand for hay from other cereals. Seasonal risk for grain growers Cereal crops grown for grain are at greater risk from poor seasonal conditions such as excessive heat, low subsoil moisture levels or frost impacting on grain fill. Hay is cut before grain fill, shortening the growing season and the potential for damage from these risks. 12 Soil moisture The production of hay reduces the soil moisture loss normally associated with maturing grain crops. On suitable soil types, generally heavier soils, this moisture can be stored for subsequent crops. Soil nutrients Hay making removes significant nutrients from the soil (Table 6.4a & b) but late season uptake of nutrients is reduced. Therefore hay can be less depleting than: 1) harvesting grain and cutting straw, and 2) harvesting grain and burning stubble. Weeds Cutting hay can reduce weed seed set by desiccating later maturing weed species before viable seed is set. With care, viable weed seeds can be removed from paddocks in the baled hay. Hay production is a particularly successful tool in an integrated approach to managing herbicide resistance, with particular emphasis on ryegrass and some broadleaf weeds (Figure 1.1). P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 13 Table 1.1 Gross margin in dollars per hectare for oat hay based on average production costs, at the time of publication, for the medium and high rainfall regions – source Agrilink Agricultural Consultants. Yield (t/ha) 8 Expenditure Inputs Dressed seed Fertiliser 18:20:00 urea pre-emergent post-emergent spray topping regrowth Herbicide Insecticides Subtotal $/ha $38.40 $36.00 $36.00 $22.00 $6.00 $8.00 $3.00 $149.00 Operations costed at contract rates Seeding Spraying Rolling Fertiliser Mowing/conditioning Super conditioning Raking/tedding Baling Handling Transport Storage Insurance pre-emergent post-emergent spray topping regrowth Top dressing (100km) including depreciation $/ha $30.00 $8.00 $5.00 $5.00 $4.00 $7.00 $35.00 $20.00 $7.00 $160.00 $40.00 $120.00 $80.00 $10.00 Subtotal $531.00 TOTAL Expenditure $680.00 Income $/t Premium hay Second grade hay Weather damaged/low quality Gross Margin per hectare $135.00 $105.00 $80.00 Premium hay Second grade hay Weather damaged/low quality $/ha $1,080.00 $840.00 $640.00 $399.60 $159.60 -$40.40 See Table 1.2 for a variance analysis of the impact of yield and price on income. P R O D U C I N G Q U A L I T Y O AT H AY 13 94877_Text 26/6/06 10:41 AM Page 14 Annual Ryegrass Toxicity (ARGT) Pest and disease Hay production can offer another breakcrop opportunity, especially where continuous cropping is practiced. This may be due to the hay crop being a non host to a particular pest or disease, the hay making operation being destructive of the organism or its habitat, or the production of hay actually removing the organism from the paddock. See Chapters 4 and 5. The timely production of hay can reduce ARGT by: • removing ryegrass (and other hosts) prior to toxin formation; • interrupting the lifecycle of the causal agents; • reducing the ryegrass population. Table 1.2 The impact of yield and price variance on income ($/hectare). Yield t/ha 14 Price $/t $50 $75 $100 $125 $150 $175 $200 $225 $250 4t 200 300 400 500 600 700 800 900 1000 6t 300 450 600 750 900 1050 1200 1350 1500 8t 400 600 800 1000 1200 1400 1600 1800 2000 10t 500 750 1000 1250 1500 1750 2000 2250 2500 12t 600 900 1200 1500 1800 2100 2400 2700 3000 14t 700 1050 1400 1750 2100 2450 2800 3150 3500 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 15 Chapter 2 Is oat hay a viable choice? Before producing oat hay it is useful to answer some key questions. This methodology is useful for the potential first time grower or to determine what area of the farm should be devoted to hay production each year. The following chapters contain information that assists in addressing these questions. Current information on the domestic or export market should be sought from hay purchasers. Hay buyers and the Australian Fodder Industry Association (AFIA) are useful sources of information on domestic and export hay markets. Market requirements Yes/No Note Which market are you producing hay for? - on-farm consumption, domestic or export market. Is there a guarantee or high likelihood of sale? What quality is required, how is quality determined and how are variations in quality accounted for in the sale price? What bale size, density, weight and moisture content is preferred and/ or rejected? What feedback mechanisms exist between the buyer and the potential market Are freight rates acceptable and is reliable freight available? What are the storage, delivery and payment arrangements? Market demand Yes/No Note How does demand for hay vary from year to year or at different times of the year? Does the domestic industry have ample supplies of: 1) paddock feed, 2) hay or silage on hand and 3) alternative cost effective sources of protein, energy and fibre? Does the export industry have carryover stocks or are export markets being over or under supplied? Does either market have a particular requirement for your hay and are you in a position to be a reliable supplier? Do you have a need for increased supplies of hay on farm? Are livestock enterprises expanding or intensifying? Financial contribution Yes/No Note Can sufficient nett income be generated from the oat hay crop to have a positive influence on farm profitability and/or cash flow? Will the production of oat hay impact on the paddock’s future production potential? How does the gross margin for hay compare to other crop and livestock options? P R O D U C I N G Q U A L I T Y O AT H AY 15 94877_Text 26/6/06 10:41 AM Page 16 Paddock restrictions Yes/No Note Does the paddock have excessive burdens of weeds that can not be or are too expensive to control? If yes, how will these impact on hay quality? Are there stones, animal carcasses, sticks, parts of machinery, previous stubbles, old fences or other debris in the paddock that could be picked up at baling? Is there a history of ARGT or other toxins in the paddock? Will the paddock be suitable to cut, rake (if necessary), bale and cart hay without contamination, risk to machinery or severe degradation of the paddock? Is the previous cropping history likely to have resulted in a high carryover of soil or stubble borne diseases that could seriously affect hay yield or quality? Climate risk Yes/No Note Does the climate at the farm location allow for 1) timely seeding of a hay crop 2) economically viable hay yields, in comparison to returns from other cropping enterprises 3) managing risk of rainfall and humidity from cutting to baling to allow hay to be baled and stored in good to excellent conditions in most years? If there is a high risk of substantial rainfall on curing hay would this rainfall be more profitably turned into grain crops? It has often been stated by grain growers that “the rain that ruined my hay made my grain crops”. Infrastructure requirements Do you own, need to purchase or are able to contract the following to ensure a reasonable chance of successfully producing a quality hay product? The following are considered the preferred items for hay making: • a mower conditioner (or all in one mower; conditioner/super conditioner); • super conditioner; • rake; • baler; • front-end or telescopic loader; • flat top or drop deck trucks or trailers; • hay storage sheds. Other items that may be required in some circumstances are rubber tyred or flat roller, suitable seeder, spray unit, additional loader or loaders. Do you have storage facilities so that potential low prices do not have to be accepted if hay quality is below current market requirements? 16 P R O D U C I N G Q U A L I T Y O AT H AY Yes/No Note 94877_Text 26/6/06 10:41 AM Page 17 Chapter 3 What the market wants? Domestic hay industry Interest in oat hay for the dairy, feedlot and horse industries has grown in recent years. This is mainly due to improvements in oat hay quality brought about by higher quality standards demanded by the export hay market. Customer demands’ change from year to year depending on the availability of home produced forage and other feeds. Demand in the equine industry is especially variable. The domestic market is regarded as loyal to suppliers who: provide the right product, have continuity of supply throughout the year, can deliver on time and load without time constraints. Each sector differs in their demand for bale size and shape (Table 3.2). Round bales are primarily used on farm due to transportation difficulties and are generally preferred by farmers, who have limited on-farm storage for large and medium squares. Small bales are still popular with some buyers such as hobby farmers but production is declining, as they are more labour intensive to handle. Table 3.1 An example of hay quality parameters for the domestic market. Annual quality requirements will depend on the price of alternate ingredients used in livestock rations – source Applied Ruminant Nutrition. Quality parameter Level Dry matter (DM) 83-90% Crude protein (CP) At least 8% Neutral detergent fibre (NDF) Less than 60% Digestibility (IVD) More than 60% Metabolisable energy (ME) MJ/kg DM More than 8 Potassium (K+) Less than 2% Water soluble carbohydrates (WSC) More than 14% Nitrates (NO3) Less than 500ppm Figure 3.1 Historical makeup of Australian fodder production – source Australian Bureau of Statistics. P R O D U C I N G Q U A L I T Y O AT H AY 17 94877_Text 26/6/06 10:41 AM Page 18 Table 3.2 Demand and requirements for hay by the domestic market. Hobby farmers Market Dairy Feedlots Horses Demand for oat hay Increased interest in oat hay due to improved hay quality. Some increased demand for oat hay as lucerne and maize production has reduced due to water restrictions. Varies from year to year depending on availability of pasture hay. Low demand for pure oat hay. Meadow hay containing a mix of grasses, pasture legumes, and oats is preferred. Fed to animals for bulk. Customers are fussy. Prefer hay with no grain. Hay price is more important than hay quality for cattle. Hay must be free from dirt, dust, mould, and rust diseases. Wide variation in desired hay quality. High energy sought for milk production. Cut at early milk stage – no grain, no vermin. Fine stems and good colour are demanded. Green colour and thin stems are desired quality characters. For sheep feedlots hay needs to be finely chopped and good quality is imperative. Wide variation in desired hay quality. Dairy farmers are prepared to compete on price with export hay. Hay that does Quality requirements not make export grade is acceptable. Palatability is paramount. Rust and mould are not acceptable. Customer preference ranges from: 1) no grain development to some grain, 2) minimal flag leaf to plenty of leaf. Generally do not cut hay before milky dough. Horses seem to prefer unconditioned hay. Storage and handling Preference for round and 3ftx4ftx8ft bales, although 4ftx4ftx8ft becoming more accepted. Large square bales generally preferred. Oats may also be used as silage. Preference is generally for hay to be in small square bales. Buy as needed – lack of long term storage. 18 P R O D U C I N G Q U A L I T Y O AT H AY Low density small bales preferred over large bales. 94877_Text 26/6/06 10:41 AM Page 19 Hay for export Over the past five years (1999/00 to 2004/05) Australia has exported an average of 500 000 tonnes of cereal hay each year (Figure 3.2); exports increased annually during this period. The majority of these exports are oat hay of which 40 to 50% is for the premium, dairy market. The remainder is sold into mid to low quality markets, primarily purchased for beef production and dry cow feed. Japan, Korea, Taiwan and the Middle East are currently Australia’s major markets for export hay and straw. This market is dominated by Japan that buys at least 85% of the cereal hay exported from Australia each year (Figure 3.3). These markets have several common factors that drive the importation of high quality forage; a market to which Australia is a relative newcomer. These factors are: Image 3.1 For export, bales are repacked into high density bales approximately 500mm square and each weighing 50kg. At the time of writing the USA and Canada are Australia’s main competitors in the export hay market. These countries produce premium hay products from Timothy, Alfalfa (lucerne) and Sudan grass. They also produce lower quality hay from ryegrass and fescue (Figure 3.4). From the perspective of the Australian producer, the export hay market and consequently hay price is driven by: • large populations, a large proportion of which has a substantial disposable income; • supply from Australia and of competitive products from overseas; • insufficient land to produce enough quality feed to meet demand; • hay quality; • governments that wish to increase the level of self sufficiency in dairy and meat production. • the value of the Australian dollar on the exchange markets; • competition from the domestic market. Figure 3.2 Australian hay and straw exports 2001 to 2005 – source Australian Bureau of Statistics. P R O D U C I N G Q U A L I T Y O AT H AY 19 94877_Text 26/6/06 10:41 AM Page 20 Figure 3.3 Australian cereal hay exports by destination - source Australian Bureau of Statistics. The Japanese market The Japanese market buys on price and quality. It is looking for forage with high intake qualities. About 80% of hay goes to the dairy market and the majority of cows are hand fed. In 2005 there were 1.75 million dairy cows in Japan. Herd size and the use of mechanised feeding of Total Mixed Rations (TMR) are increasing; this is resulting in a growing demand for hay where fine stems are less essential for high quality. Figure 3.4 Japanese imports of baled hay and straw products - source Japanese Quarantine records. 20 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 21 Figure 3.5 Overview of the Australian fodder industry by market based on several years data – source AFIA. What is quality export hay? In a nutshell the export market demands: Quality is imperative for export hay. Oat hay quality is determined by a combination of factors that can be grouped under three headings: • hay that animals want to eat, even when their nutritional requirements have been met; • visual and sensory appearance; • objective measurement, including feed analysis; • product safety. Hay buyers differ in their methods of quality determination and the importance they place on visual, sensory and objective assessment. Therefore, it is important to have a good understanding of what the buyer wants in terms of hay quality and how this is determined. • hay that animals do not have to continuously regurgitate to break the particles down to pieces small enough to be digested, as regurgitation takes energy and reduces intake; • hay that provides appropriate levels of nutrients for the animal to perform. P R O D U C I N G Q U A L I T Y O AT H AY 21 94877_Text 26/6/06 10:41 AM Page 22 Visual, sensory and safety assessments Colour The primary visual criterion is an appealing colour. The industry no longer has the key objective of sourcing hay with a vivid green colour. This is due to a perceived association of vivid green coloured hay with high nitrate levels, which can result in nitrate poisoning. There appears little evidence that animals prefer hay due to its colour but there may be aromatic compounds that have an influence. Staining, moulds and dust The main market inhibitors are yellow staining, brown leaf, high dust levels and the development of mould. Hay containing one or more of these will be downgraded. Moulds can be smelt and buyers want to source sweet, clean smelling hay as offensive odours deter hay intake. Stem diameter Thin stems (bottom left) are preferred as these contain less fibre in the cell walls. Coarser stems (bottom right) are acceptable in total mixed rations. Impurities and foreign objects The inclusion of certain weeds such as Cape weed or Salvation Jane, animal carcases or faeces can all cause undesirable black patches in the bale, resulting in discolouration and downgrading. Hay must be free from foreign material, such as metal objects, glass, sticks and fencing wire that can injure farm animals, their handlers or equipment. Freedom from toxins The industry can not afford livestock deaths due to ARGT or poisoning from other corynetoxins. Export hay markets are demanding hay free from the risk of toxicity and increasingly test for toxins or their precursors. Twelve bales per paddock or 15% of bales in every paddock whichever is the greater must be sampled for ARGT. Hay must have chemical residues lower than stautory maximum residue levels (MRL). 22 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 23 Objective measurement and chemical feed analysis Intake and preference Hay nutritive value and feeding value should not be confused. Nutritive value is determined by digestibility and efficiency of utilisation of nutrients, whereas feeding value, termed voluntary feed intake is determined by a combination of nutritive value and how much an animal consumes. Hays of similar nutritive value can differ in feeding value. Another component of voluntary feed intake is the preference an animal will have for the hay. There has been much research on odours that deter intake, such as must and mould odours. Research on attractive odours is being carried out by the University of Adelaide but was not completed at the time of publication. Moisture Moisture will generally be measured in the paddock by the grower and is reported as part of the feed test. Most exporters specify maximum bale moisture of 14% at delivery to ensure hay does not degrade or spoil during storage. High moisture hay for the export market will be rejected at delivery. (Refer to Baling – testing moisture content). Feed testing The feed test measures digestibility, fibre and water soluble carbohydrate content as well as crude protein and nitrate nitrogen levels (Table 3.3). For export hay the feed test is generally organised by the hay buyer. For forty years CSIRO has researched ‘what drives voluntary feed intake?’ This work led to the development of a measurement for shear energy. The shear energy measurement reflects the time and energy taken by a ruminant animal to breakdown feed into particles of a size that can be easily digested. Shear energy is a measure of the difficulty to shear feed during chewing and rumination. In trials, typical values for oat hay ranged from 6KJ/m2 to 20KJ/m2. In general, voluntary feed intake for hay with lower shear energy is more than for hay with higher shear energy. Near Infrared Reflectance Spectroscopy (NIR) is an inexpensive, rapid and accurate test for shear energy, fibre, water soluble carbohydrate and protein content. For information on the availability of NIR calibration standards, contact [email protected], and on shear measurements of hay samples contact [email protected]. Table 3.3 Typical feed test specifications for export oat hay – source AFIA. Quality parameter Dry matter (DM) Crude Protein (CP) Level Greater than 58% 4-10% Neutral detergent fibre (NDF) Less than 57% Acid detergent fibre (ADF) Less than 32% Digestibility (IVD) Greater than 58% Metabolisable energy (ME) Greater than 9.5 MJ/kg DM Water soluble carbohydrates (WSC) Greater than 18% Nitrates (NO3) Less than 500ppm P R O D U C I N G Q U A L I T Y O AT H AY 23 94877_Text 26/6/06 10:41 AM Page 24 Fibre and digestibility Digestibility estimates the percentage of forage that can be readily broken down in the rumen. If hay is being fed exclusively, digestibility must be above 58% otherwise animals will lose condition. Two measurements are used for fibre. Neutral detergent fibre (NDF) measures how much of the hay is plant cell wall, the structural part of the plant that provides ‘bulk’ rather than nutrients in the diet. A proportion of bulk is required for the proper functioning of the rumen but too much will limit intake. The other measure is acid detergent fibre (ADF) this primarily measures cellulose, lignin, silica, insoluble crude protein and ash, which together are the least digestible parts of the plant. The level of ADF is inversely proportional to digestibility and it can be used to calculate energy values. Water soluble carbohydrates Water soluble carbohydrates are sugars that can be readily absorbed into the blood stream to provide energy. High quality oat hay will have a water soluble carbohydrate content of about 19%. Water soluble carbohydrates, in particular fructose, influence palatability but may not be strongly correlated with preference. Current and future projects may isolate specific carbohydrates and other compounds that attract animals to eat one hay in preference to another. Minerals Oat hay is generally low in sodium but potassium and nitrate levels can vary depending on crop nutrition and availability in the soil. If dry cows are fed hay with a potassium level in excess of 2%, within three weeks of calving, the potential risk of milk fever is increased. However, this will also be influenced by the level of sodium, chloride and sulphur in the total diet. Many of the above factors can be manipulated by crop agronomy and by the way hay is made and stored. These are discussed in more detail in Chapters 6, 7 and 8. Image 3.2 Three examples of premium quality export hay but with increasing stem diameter from left to right. 24 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 25 Chapter 4 Disease of oats A wide range of fungi, bacteria, viruses, nematodes and insects, can affect all stages of plant growth and result in reduced hay production and quality. The effect of diseases on hay digestibility, fibre content and water soluble carbohydrates, the key chemical determinants of hay quality, are not known at this time. However, diseases reduce the desirable green colour to yellow, red, and brown, reducing visual quality. The smell of hay is adversely affected by crops heavily infected with stem and leaf rust spores. Disease and pest control measures include: genetic resistance, chemical control and agronomy practices. However, genetic resistance is the most desirable and sometimes the only means of disease control (Chapter 5 Variety selection). When selecting a variety it is important to understand the dominant disease constraints in a region. Figure 4.1 Disease constraints by State. Diseases that cause significant production constraints for a state are at the top of the columns. The larger the band the more significant that disease is in that State – source SARDI, National Oat Breeding Program. P R O D U C I N G Q U A L I T Y O AT H AY 25 94877_Text 26/6/06 10:41 AM Page 26 Disease importance varies between production areas (see Figure 4.1). Varieties with the best combination of resistance to key diseases should be selected, if available (Table 5.3 a & b). For example, a septoria resistant variety is essential in most regions of WA. However, if a variety is available with septoria, leaf rust, and barley yellow dwarf virus (BYDV) resistance it would be the best variety to select for hay production in much of WA. Although cereal cyst nematode (CCN) resistance and tolerance are not indicated in WA and NSW, if CCN is identified as a constraint, this should be the first criteria for variety selection. Disease management and control The potential for damage by key root and crown diseases can be tested by a single soil test. Soil samples for the Predicta B soil tests are collected in summer/early autumn. The tests are coordinated by local agronomists and resellers and provide a DNA prediction of soil inoculum levels for Rhizoctonia, take-all, cereal cyst nematode, Pratylenchus, stem nematode and crown rot. During the growing season, regular paddock inspections should be carried out for disease. Care should be taken to avoid spreading foliar diseases during such inspection; this is especially 26 important if bacterial blight is present. After Zadok’s growth stage 32 (GS32), aerial fungicide applications are preferable in order to minimise crop damage from wheel traffic. The export market is concerned about the residual nature of some fungicides and the requirement for withholding periods. Therefore, it is advisable to check with your hay buyer before fungicides are applied. Table 4.1 Details of common diseases of oat hay by Zadok’s growth stage – source SARDI, National Oat Breeding Program. For more information on growth stages see ‘The oat hay year planner’. Growth Stage (GS) Disease GS0-25 Root diseases - stem nematode, CCN, Pratylenchus, take-all and Rhizoctonia. Foliar disease – barley yellow dwarf virus (BYDV) GS25-30 Septoria, bacterial blight, BYDV and Pyrenophora leaf blotch GS30+ Septoria, bacterial blight, BYDV, red leather leaf, stem and leaf rust P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 27 Leaf and stem diseases - fungi Stem Rust, Puccinia graminis f. sp. avenae Severity Stem rust is one of the most devastating diseases of oats. It occurs in all oat growing regions of Australia. Because the pathogen has the ability to produce multiple cycles of spores, early infection of the plant can result in complete crop failure. Source and spread Volunteers, spread by wind. Main hosts Oats, wild oats. Plant part attacked Leaves, stems and heads. Symptoms Stems and leaves have dark reddish-brown powdery spores. Spore pustules are elongated. Similar to leaf rust but darker and seen on stems and upper leaves first. Control methods rotations & variety choice Avoid most susceptible varieties. Resistance tends to be short lived. weed control Tillage, burning, grazing and spraying to control volunteers. fungicides Foliar fungicides provide limited control. Repeat applications may be necessary if infection occurs early. Withholding periods must be considered. Other comments Infection requires temperatures between 15°C to 30°C and humid conditions. P R O D U C I N G Q U A L I T Y O AT H AY 27 94877_Text 26/6/06 10:41 AM Page 28 Leaf Rust, Puccinia coronata f.sp. avenae Severity Leaf rust occurs in all oat growing regions in Australia. Similar to stem rust, leaf rust produces multiple cycles of spores, but generally will not result in complete crop failure. Early infection in a very susceptible variety can result in crop failure. Source and spread Weeds, volunteers, spread by wind. Main hosts Oats, wild oats. Plant part attacked Leaves. Symptoms Circular to oblong pustules on the upper leaf surface that produce orange, powdery spores. As the crop matures the spores become black, forming a dark edge to the pustules. Control methods rotations & variety choice Sow resistant or moderately resistant varieties. weed control Control volunteers and wild oats. fungicides Disease may be controlled for up to four weeks with use of foliar fungicides. Repeat applications may be necessary if infection occurs early. Withholding periods must be considered. Other comments 28 Disease promoted if temperature is 15°C to 22°C and conditions are moist. Leaf and stem rust in oats look similar. Leaf rust pustules are smaller and rarely found on stems but do move to leaf sheath later in the season. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 29 Septoria Leaf Blotch, Septoria avenae Severity Septoria causes leaves, and in severe cases panicles, to turn reddish brown, reducing visual quality. The spores are splash dispersed and continue to move up the plant if climatic conditions are conducive. Source and spread Stubble, wind, rain splash. Main hosts Oats. Plant part attacked Leaves and stem. Symptoms Leaves have dark, elongated spots with a yellow surround. Entire leaf can die. Stem can be infected and lodging may result. Control methods rotations & variety choice Sow partially or resistant varieties resistant varieties. Avoid sowing into or near infected stubbles. Do not grow oats continuously. time of sowing In high rainfall areas, do not sow early. stubble management Burn or bury infected stubbles. fungicides Propiconazole is a fungicide registered to suppress Septoria in oats. Withholding periods must be considered. Other comments Early infections of Septoria can be confused with Pyrenophora leaf blotch. P R O D U C I N G Q U A L I T Y O AT H AY 29 94877_Text 26/6/06 10:41 AM Page 30 Pyrenophora Leaf Blotch, Pyrenophora avenae Severity Source and spread Main hosts Plant part attacked Symptoms Control methods Other comments Seedlings have purple irregular spots that can spread to the upper leaf canopy when cool moist conditions persist. Infected seed. Oats. Leaves. Pyrenophora symptoms are small reddish purple oval lesions. Cold wet conditions favour the development of this disease. As the season progresses, the crop generally recovers with the upper leaf canopy free of disease. Hence visual hay colour is not usually affected. Seed treatment, sanitation, rotation, and cultural methods to promote rapid seedling development. This disease is a minor problem in oats and generally does not require control. Symptoms may be confused with Septoria. Red Leather Leaf, Spermospora avenae Severity Source and spread Main hosts Plant part attacked Symptoms Control methods rotations & variety choice stubble management Other comments 30 Very little is known about this disease but it is known to be favoured by cool, moist conditions. Stubble, spread by rain splash. Oats. Leaves. Leaf symptoms begin with yellow circular areas. Red/brown areas that may cover the majority of the leaf area surround lesions. Plants may be stunted. Avoid susceptible varieties in areas where the risk is high. Burn or bury infected stubbles. Disease more likely to occur in high rainfall areas. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 31 Leaf and stem diseases - bacteria Fungicides are not effective in controlling bacterial diseases such as halo and stripe blight, collectively referred to as bacterial blight; genetic resistance is the only option to provide plant protection to this disease. Bacterial Blight, Pseudomonas syringae Halo blight Pseudomonas syringae pv. coronafaciens Stripe blight (Bacterial stripe) Pseudomonas syringae pv. striafaciens Symptoms - leaves will have light green oval spots up to 10mm, surrounded by yellow areas, which can join together to form blotches on the leaf. Symptoms - leaves have brown stripes surrounded by narrow yellow edges. Leaves wither and die. Severity Bacterial blight is prevalent early in the growing season when conditions are cool and moist. Two forms, halo and stripe, are collectively known as bacterial blight. Symptoms can either be brown oval lesions or brown stripes on the leaves. Eventually the brown areas disintegrate to form ‘windows’. Symptoms often become apparent after a frost. As the growing season progresses, plants generally grow away from this disease. Source and spread Transfers on tyres, stubble, seed, spread by rain splash and insects. Main hosts Oats. Plant part attacked Leaves. Control methods rotations & variety choice Avoid susceptible varieties. Genetic resistance is an option for plant protection. Avoid sowing into infected stubbles. stubble management Burn or bury infected stubbles. clean seed Do not use seed from infected crops. Other comments Common early in the season when conditions are wet and cool. Paddock hygiene is important. To prevent disease spread paddock operations should be avoided after frost or when leaves are wet. P R O D U C I N G Q U A L I T Y O AT H AY 31 94877_Text 26/6/06 10:41 AM Page 32 Leaf and stem diseases - viruses Barley Yellow Dwarf Virus Severity Barley yellow dwarf virus (BYDV) is prevalent in high rainfall areas. Aphids introduce and spread the virus in the crop. Source and spread Volunteers, spread by aphids. Main hosts All cereals, many grass weeds. Plant part attacked Leaves. Symptoms Yellowing of leaves begins at the tips, yellow stripes extend to the base, and leaves turn red. Symptoms may not be evident until sometime after the initial infection. More commonly seen in patches, especially at paddock margins. Early infection results in dwarfing of the plant and sterile panicles. Control methods rotations & variety choice Sow resistant or tolerant varieties. time of sowing Avoid early growth coinciding with periods of peak aphid activity. weed control Tillage, grazing and chemical controls of weeds and volunteers over summer to reduce aphid build up. control of insects Chemical control of aphids. Other comments 32 Disease transmitted by aphids. More prevalent following an early break in the season. Can be confused with nutrient deficiencies, red leather leaf and waterlogging. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 33 Root Diseases - nematodes Nematodes that infect oats are small and usually about 0.2 mm long. They cause major soil-borne diseases limiting dry matter production and grain yield in certain areas throughout Australia. Oat varieties differ in their ability to host nematodes. Resistant varieties act as excellent breakcrops limiting nematode multiplication, while susceptible varieties increase the severity of the disease. However, varieties also differ in their ability to develop normally and produce hay in the presence of the nematode. Tolerant varieties will develop normally in the presence of high nematode populations but in the same situation intolerant varieties would have poor growth or could even die. Therefore, if nematodes are a problem it is advisable to select a variety with both resistance and tolerance. Cereal Cyst Nematode, Heterodera avenae Severity Source and spread Main hosts Plant part attacked Symptoms Control methods rotations & variety choice time of sowing weed control soil fertility Other comments Cereal cyst nematode (CCN) causes stunted root systems, resulting in reduced plant growth and yellowed leaves. Oat varieties can be resistant or susceptible to CCN (a variety’s ability to control nematode numbers). They are also tolerant or intolerant to CCN (relating to the variety’s ability to yield when nematodes are present). Severe infestations cause seedling death in intolerant oat varieties. Soil, weeds, volunteers. Spread by cultivation. Susceptible cereals - wheat, barley, oats, wild oats. Roots. Yellow or pale green patches appear in crops in early winter. Stunted plants. Fewer tillers. Patches 1m to over 100m in diameter. Shallower root systems. Oats have thickened roots but no knotting. White cysts, about 1mm in diameter, appear on roots 11 to 13 weeks after sowing. Disease break - at least 1 out of every 2 years with non cereals or resistant cereals. Resistant varieties prevent CCN build-up. Tolerant varieties have a lower yield loss when CCN is present. Both resistance and tolerance reactions are reported for all oat varieties released in Australia from the National Oat Breeding Program. Early sowing helps reduce yield loss by allowing good crop establishment before large numbers of nematodes hatch. Tillage, grazing and chemical control of host plants in breakcrops and pastures. In fertile soils, plants with well established roots obtain nutrients and have a better recovery. CCN can be more of a problem in alkaline, sandy or less fertile soils. Reduced soil disturbance decreases CCN numbers. P R O D U C I N G Q U A L I T Y O AT H AY 33 94877_Text 26/6/06 10:41 AM Page 34 Stem Nematode, Ditylenchus dipsaci Severity Limited in its distribution but devastating to oat crops when present. This nematode causes multi-tillering and swelling at the base of the seedling, leaf crinkling, and severe dwarfing of plants. An intolerant variety affected by stem nematode could result in crop failure. Source and spread Soil, stubble, seed. Main hosts Oats, wild oats, faba beans, peas, chickpeas, vetch, three horned bed straw and some other broadleaf weeds. Plant part attacked Crown/stem base. Symptoms Multiple, stunted tillers. Poor emergence in soils where nematode numbers are high. Often seedlings of intolerant varieties do not survive and plants that survive frequently do not produce panicles. Control methods rotations & variety choice Disease break - avoid successive susceptible hosts especially prior to oat crops. Where damage has been severe, avoid a susceptible and intolerant crop for three or more years, growing resistant oats or other cereals. Field peas and chickpeas will prevent nematode numbers increasing, but are very intolerant and can suffer significant losses. Faba beans are more tolerant than peas but are susceptible allowing populations to multiply. weed control Control susceptible host plants in breakcrops and pastures. hygiene Avoid spreading infested plant material by cleaning equipment before leaving infested paddocks and by minimising soil movement and erosion. Other comments 34 Stem nematode prefers heavy soils. Dry years favour survival in the absence of a host. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 35 Root Lesion Nematode, Pratylenchus thornei, Pratylenchus neglectus Severity Root lesion nematode (RLN) prunes the plant’s root system resulting in thin stands of yellowing plants. Less is known about the resistance and tolerance reactions to RLN in oat varieties than for CCN and stem nematode, but differences have been demonstrated between varieties. Source and spread Soil, weeds, volunteers. Main hosts Wheat, barley, canola, vetch, medic, chickpeas, corn, oats, many grass and broadleaf weeds. Plant part attacked Roots. Symptoms Different species of Pratylenchus have similar symptoms. Stunted plants. Plants prone to wilting. Yellow lower leaves in some varieties. Fewer lateral roots. Black or brown lesions on roots. Control methods rotations & variety choice weed control tillage soil fertility Other comments Disease break – avoid successive susceptible hosts. In the year before growing oat hay grow resistant cereals, lupins, field peas and faba beans (moderately susceptible to P. thornei but resistant to P. neglectus). Grow cereal varieties with resistance and tolerance where nematode numbers are high. Control susceptible weed species and volunteers in pastures or non-host crops. Nematode survival is greatly reduced where soils are cultivated dry but the risk of soil erosion should be evaluated. Application of ammonium based fertiliser reduces root invasion by nematodes, as ammonium compounds are toxic to nematodes. Good nutrition encourages healthy plants with greater tolerance to root damage. Root lesion nematodes multiply most rapidly in plant roots growing in warm soils and can produce three to four generations in a year. P R O D U C I N G Q U A L I T Y O AT H AY 35 94877_Text 26/6/06 10:41 AM Page 36 Root and crown diseases Rhizoctonia Root Rot, Rhizoctonia solani Severity An on-going concern in many areas as it is difficult to predict its occurrence and severity. Control options are limited and may only provide partial reduction in disease expression and yield loss. Source and spread Soil, plant roots. Main hosts All plants are hosts to some degree. Plant part attacked Roots. Symptoms Bare patches in crops. Stunted growth. Root rotting, causing ‘speared tips’. Pale plants. Shorter root systems. Oats are marginally more tolerant than triticale and wheat. While barley is the most susceptible of all the cereals. Control methods weed control Grass weed control is essential before cereals. At least two weeks prior to sowing, remove all green growth. tillage Minimise time between cultivation and seeding. The ability of the fungus to cause infection is greatly reduced by deep cultivation prior to or at sowing. soil fertility Improving soil fertility will help plants tolerate root damage. Other comments 36 Rhizoctonia is most common in low fertility soils such as calcareous or slightly acid sands. Direct drilling can increase the risk of rhizoctonia. Sulfonylurea herbicides should be avoided on alkaline soils as this can result in increased rhizoctonia in barley sown in the following year. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 37 Take-all, Gaeumannomyces graminis var. avenae Severity Wet springs in the year prior to sowing tend to increase inoculum levels so severity is seasonally dependent. Only the oat attacking strain Gaeumannomyces graminis var. avenae causes significant yield reduction in oats. Source and spread Soil, stubble, weeds, volunteers. Main hosts Wheat, barley, oats, triticale, barley grass, brome grass, silver grass. Plant part attacked Roots. Symptoms Early in the season plants can be stunted and pale. Reduced tillering. White heads. Black lesions in centre of root; seen when snapped open. Blackening of crowns and lower stems in severely infected plants. Control methods rotations & variety choice A one year disease break before sowing oats for hay. Breakcrops include pulse crops, oilseeds, oats (for non-oat attacking strain), grass-free pasture or fallow, cereal rye. Systems that increase microbial activity can suppress the take-all fungus. After liming, non-hosts should be considered. time of sowing Delayed sowing helps to reduce the impact of the disease. stubble management Encourage decomposition of stubble prior to sowing susceptible cereals. weed control Grass hosts and volunteer cereals should be removed early in the break year. seed dressing Seed dressings offer some degree of protection. soil fertility Plants low in phosphorus, nitrogen and manganese are more susceptible to take-all. Take-all is suppressed in soils with low pH (acid soils) fungicides Fungicides can be used in furrow and on seed. Other comments Moist but well-drained alkaline soils favour growth of the fungus. Wet springs cause the disease to build-up, while summer rains reduce it. Take-all can be confused with crown rot and common root rot, which also causing white heads. P R O D U C I N G Q U A L I T Y O AT H AY 37 94877_Text 26/6/06 10:41 AM Page 38 Crown Rot, Fusarium pseudograminearum, Fusarium culmorum Severity Oats are susceptible but tolerant so do not display any symptoms of this disease; however, they can result in a small carryover of inoculum. Source and spread Soil, stubble. Main hosts Wheat, barley, oats, triticale, barley grass, other grass weeds. Other comments Crown rot only needs to be considered in the terms of the whole rotation. Most commonly observed to cause severe damage following dry conditions in spring. Initial infection of plants is favoured by wet conditions, but the fungus grows rapidly when plants are moisture stressed. Damage may occur on all soil types, but is more severe on heavy soils. Image 4.1 Severe Septoria infection in a susceptible oat variety grown in WA. 38 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 39 Chapter 5 Variety selection for hay production Choice of variety has a major influence on hay quality. Disease resistance or susceptibility in relation to the growing regions’ disease pressures need to be considered when selecting a variety. Other considerations are time of maturity, yield and market objectives as these factors can also impact on hay quality. The following information provides a brief summary of the characteristics of oat varieties most suited to hay production and commercially available in Australia at the time of publication. It is based on varieties that have been tested as part of the National Oat Breeding Program funded by RIRDC and GRDC. Information on each variety is available on release from the respective breeding programs, licensee or seed companies. A more comprehensive variety guide is published annually on the SARDI website www.sardi.sa.gov.au (search in publications for Oats – sowing guide). Oat varieties that have been bred for grazing or grain production may also be made into hay; these include varieties such as Bulban, Coolabah, some of the Graza varieties and Volta. Quality and yield sit on either end of the see-saw. In terms of variety selection, if a balance between these characteristics is to be achieved, then variety maturity in relation to rainfall needs to be considered. Generally, early maturing varieties are more suited to hay production in low rainfall areas, while late maturing varieties perform well in higher rainfall areas with a longer growing season, (Table 5.2). However, late season varieties generally have poorer early vigour and competition with weeds such as ryegrass is reduced. If sown late they can suffer yield loss from an early spring cut-off and they generally mature later than key grass weeds, allowing ryegrass, wild oats, barley and brome grasses to set seed. In favourable seasons late maturing varieties can produce higher yields and better feed test results than early and mid season varieties. BassA Bass was released by the Tasmanian Department of Agriculture in 1998 as a grazing variety. It has also been used to produce hay in high rainfall regions. Bass is a very late maturing with poor early vigour. It was released as a replacement for Esk. Image 5.1 Oat variety trials are run across the western and southern region of Australia by the National Oat Breeding Program. P R O D U C I N G Q U A L I T Y O AT H AY 39 94877_Text 26/6/06 10:41 AM Page 40 Bettong Bettong was developed by Texas A&M University and jointly released in Australia. It is a tall mid-season variety with poor early vigour. It has good resistance to a wide spectrum of foliar diseases. Although Bettong maintains good colour, hay produced from the variety was found to be unpalatable in the export market. Glider Glider was a joint release by SARDI and Texas A&M University in 1999. It is a late maturing hay variety adapted to high rainfall (>500mm) areas. Glider has poor early vigour and heads about two weeks later than mid season varieties. It has excellent foliar disease resistance and plant colour. BrusherA Brusher is a hay variety developed by SA Research and Development Institute (SARDI) and commercialised by AEXCO in 2004. Brusher is a tall line, heading about three to four days earlier than Wintaroo, with good early vigour. Brusher is moderately intolerant to CCN. When there are high levels of the nematode in the soil and favourable seasonal conditions Brusher will have significantly lower hay yield than tolerant varieties. Brusher has consistently higher digestibility than current early to mid season oat varieties and is adapted to low, medium, and high rainfall areas. It has moderately low grain hull lignin. Graza 50A Originally commercialised by Pioneer Seeds, Graza 50 is a tall, late maturing variety released for grazing. It has also been used for hay production where a late variety was needed. Graza 50 produces coarse stems when grown for hay. CarrolupA Carrolup was released as a milling variety in 1993 by the Department of Agriculture Western Australia. It is a medium tall early to mid season variety that has been widely grown in Western Australia (WA) for hay production. Although Carrolup was developed as a grain variety, its hay quality is similar to other early to mid season hay varieties. Carrolup is very susceptible to leaf rust. Eurabbie Eurabbie is a dual purpose dwarf oat variety released by New South Wales Department of Primary Industries for grazing and feed grain production. It is a mid season hay variety but a mid to late grain variety. Eurabbie has potential for hay production in high rainfall areas, particularly New South Wales (NSW). Eurabbie has excellent hay quality characters. 40 KangarooA Kangaroo is a hay variety commercialised from the SARDI Oat Breeding Program by AEXCO in 2006. It is a tall, mid to late season variety with good early vigour, heading about four days later than mid season varieties. Kangaroo has good foliar disease resistance combined with good nematode resistance and moderate tolerance. It has high grain hull lignin. Hay cut from this variety tends to be high in neutral detergent fibre (NDF) and lower in water soluble carbohydrates (WSC), therefore careful management is required. Lampton Lampton is an old, very tall, late maturing variety grown in Victoria. It has good stem colour and quality. It will lodge in some seasons, particularly if sown early. Marloo Marloo was released by the Department of Agriculture, South Australia in 1987 as a CCN resistant and tolerant hay variety. It is a tall, mid season variety with good early vigour. Marloo is sensitive to dry, hot northerly winds resulting in leaf browning. RielA Riel was developed in Canada and released by the Department of Primary Industries Queensland in 1993 for grazing. It is a tall, late maturing variety with reasonable early vigour and fine stems when grown for hay production. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 41 Swan Swan is a tall mid season variety, released in 1967 by Department of Agriculture, Western Australia. Swan has excellent early vigour and high hay yield. It produces coarse stems and often lodges in high rainfall regions. Swan is very susceptible to stem rust. VasseA Vasse was released by Department of Agriculture Western Australia in 1997 as a hay variety. It is a ‘tall dwarf ’, late maturing variety adapted to high rainfall, long season areas of WA. Because its stem diameter tends to be coarse, it is not sought after for the export market. TargaA Targa was released by the Tasmanian Department of Agriculture in 1999 as a grazing variety. It has been used for hay production in high rainfall regions, but has a tendency to lodge. Targa is a very late maturing variety with poor early vigour. It was released as a replacement for Esk. Wallaroo Wallaroo was released by the Department of Agriculture, South Australia in 1987 as a CCN resistant and tolerant hay variety. It is an early variety suited to the low to medium rainfall areas. Wallaroo is a tall variety with good early vigour. WanderingA Wandering was released by Department of Agriculture Western Australia in 1999 as a feed variety. It is a mid season, dwarf variety adapted to medium and high rainfall regions of WA. It has been used to produce hay, but often produces thick stems. Winjardie Winjardie was released by Department of Agriculture Western Australia in 1985 as a hay and feed grain variety. It is a tall, early to mid season variety adapted to low, medium, and high rainfall regions of WA. It was commonly grown in northern WA, but susceptibility to septoria has reduced the use of this variety for hay production. WintarooA Wintaroo is a hay variety developed by SARDI and commercialised by AEXCO in 2002. It was released as a replacement for Marloo. Wintaroo is a tall, mid season oat with good early vigour. It resists brown leaf tipping by hot northerly winds better than other varieties and is adapted to low, medium, and high rainfall locations. Wintaroo also has low grain hull lignin making it an option for feed grain. Wintaroo maintains good colour longer than most varieties, so care is needed to assess the crop for optimum cutting time to ensure good quality. P R O D U C I N G Q U A L I T Y O AT H AY 41 94877_Text 26/6/06 10:41 AM Page 42 Plant breeders rights (PBR)A Plant Breeder’s Rights (PBR) were introduced to stimulate private investment in plant breeding by conferring ownership rights to varieties and thereby the potential to market those rights as part of a commercialisation process. The Plant Breeder’s Rights Act 1994 as amended Act No:148 2002 gives an owner of PBR the exclusive right to sell, produce or reproduce, import, export, stock or condition the seed of a variety protected by PBR (or license another person or organisation to undertake these activities). PBR protection can last up to 20 years for broadacre crops and guarantees ownership of a variety but does not specify how the variety should be commercialised or whether or where royalties should be charged. Royalties The concept generally referred to as ‘end-point royalty’ (EPR) collection gives the licensee the right to collect royalties on the production of hay from oat varieties protected by PBR. When purchasing seed farmers should read carefully any documentation provided to be fully aware of the conditions of sale. While the restrictions in the use of seed under the PBR Act are clearly defined, other contractual arrangements may have been imposed by the licensee following agreement by the owners. An example of royalties applied to oat hay is reported on the section on AEXCO. Australian Exporters Company Pty Ltd (AEXCO) Established in 2000 Australian Exporters Company Pty Ltd (AEXCO) is a consortium of hay exporters in Southern Australia that is able to tender for the commercialisation rights of specialist hay varieties being developed by the 42 South Australian Research & Development Institute (SARDI) Oat Breeding Program. At present AEXCO consists of 14 shareholders situated in SA, WA, Victoria and Southern NSW. AEXCO has successfully tendered for the commercialisation rights to three varieties Wintaroo, Brusher and Kangaroo. AEXCO has an agreement with the Australian Field Crop Association (AFCA) for the seed production of these cultivars, whereby ‘Basic Seed’ is supplied to one grower who produces ‘Certified Seed’. The Certified Seed is then distributed to other AFCA members who grow ‘Commercial Seed’ from fields that have been independently inspected and approved for the production of Commercial Seed. Before being offered for sale Commercial Seed is cleaned and then each seed-lot tested for germination and purity. As the varieties, Wintaroo, Brusher and Kangaroo are marketed under a Plant Breeders Rights (PBR) system, they are subject to the royalties on the following page. It is important to note that varieties with PBR protection can only be bought from the owner, commercial partner/licensee or an agent (seed merchant) authorized by the owner. Growers cannot sell, trade or give away the variety for seed. Penalties for breaches of the PBR Act are $50,000 for an individual and $250,000 for a company. From the $1.00/tonne collected by AEXCO a 50 cent royalty is paid to the variety owners SARDI and RIRDC to further the breeding program whilst the other $0.50 is retained for administration costs. AEXCO is a “not for profit” organisation. As tonnages of hay delivered and seed sold increase, funding grants could be made to enhance the work of the National Oat Breeding Program to improve the oat hay industry. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 43 Seed purchased for sowing to produce export hay under contract No Royalty charge. Seed purchased for domestic use Royalty charge $55.00 per tonne including GST. No further charges are applicable. Export hay delivered to hay processing plant Royalty charge $1.10 per tonne including GST. Sunset Clause: Seed purchased for domestic use (with royalty paid) but delivered as export hay in the second year will attract the end point royalty of $1.10 per tonne. Table 5.1 Average predicted hay yield for selected varieties in Western Australia (WA), South Australia (SA) and Victoria (VIC) from 1998-2004 – source SARDI, National Oat Breeding Program. Variety Bettong Brusher Carrolup Eurabbie Glider Kangaroo Marloo WA 9.2 9.8 9.7 9.1 9.2 9.7 9.3 Hay yield - t/ha SA 9.1 9.5 9.1 9.3 9.6 9.2 VIC 10.5 10.7 10.4 10.6 10.8 10.4 Variety Riel Swan Vasse Wallaroo Wandering Winjardie Wintaroo WA 9.6 9.6 9.6 9.6 9.6 9.7 9.9 Hay yield - t/ha SA 9.8 9.4 9.3 9.8 VIC 10.5 10.5 11.0 Table 5.2 Predicted hay yield for selected varieties grown in Western Australia, South Australia and Victoria, 1998-2004, by rainfall and maturity. The number of observations is in italics – source SARDI, National Oat Breeding Program. Variety Bettong Brusher Carrolup Eurabbie Glider Kangaroo Marloo Riel Swan Vasse Wallaroo Wandering Winjardie Wintaroo <375mm 6.1 18 6.5 25 6.4 1 6.0 23 6.2 25 6.5 21 6.1 25 6.3 25 6.3 1 6.3 25 6.3 1 6.4 1 6.7 25 Hay yield - t/ha 375-500mm 8.9 21 9.3 25 9.3 2 8.8 23 8.9 25 9.1 22 9.4 25 9.0 2 9.2 25 9.2 2 9.2 25 9.2 2 9.3 2 9.6 25 >500 mm 12.3 23 12.7 35 12.1 34 12.2 35 12.4 29 12.7 35 12.3 1 12.5 35 12.5 35 12.9 35 Maturity M EM EM M L ML M L M L E M M M Key to Maturity scores: E - early, EM - early to midseason, M - midseason, ML - mid to late season and L – late. P R O D U C I N G Q U A L I T Y O AT H AY 43 94877_Text 26/6/06 10:41 AM Page 44 Table 5.3a Disease reactions for oat varieties used for hay production. Where no data is available for a disease a dash is used. Disease reactions may be different depending on the region. Colours associated with varieties indicated the highest level of resistance available for the priority diseases in different regions as illustrated in figure 4.1 – source SARDI, National Oat Breeding Program. Variety Bass Bettong Brusher Carrolup Eurabbie Glider Graza 50 Kangaroo Lampton Marloo Riel Swan Targa Vasse Wallaroo Wandering Winjardie Wintaroo CCN Stem R T rust VS I S R VI MS R MI MS S I MS MS MI S MS I R VS MI S R MT MR MR I MS R MT S MR I R MR I S MR I S VS MI S R MT S VS I S S I S R MT S Leaf Bacterial Stem BYDV Septoria rust blight nematode VS MS I R MR MR T MS-MR R MS MS I MS-MR VS MI MS I S S MS S MI MS R MS R T MR S MR I MR MR MR MS MT MR MR R S MS VS MI S R I S MR MS I MS S MS MT MS MR MS MI MS S MS MS MI S S MR MR MI MR VS MS/MR I S MS MR MR T MR Red leather leaf MS S R MR S S S MS Table 5.3b Disease reactions for oat varieties bred for grazing or grain but possibly used for oat hay production – source SARDI, National Oat Breeding Program. Variety CCN R T Bulban Coolabah Esk Graza 68 Gwydir Warrego S S R R S S VI VI I I I I Stem rust Leaf rust BYDV MS S S S R R S S S S R R MS MR R R Bacterial Stem Septoria blight nematode - MI I VI VI MS S - Red leather leaf - Key to Tables 5.3 a & b: Disease names: CCN - cereal cyst nematode, BYDV - barley yellow dwarf virus Disease reactions: R - resistant, MR - moderately resistant, MS - moderately susceptible, S - susceptible, VS - very susceptible, T - tolerant, MT moderately tolerant, MI - moderately intolerant, I - intolerant, and VI - very intolerant. 44 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 45 Table 5.4a Agronomic and hay quality characters for oat varieties grown for hay – source SARDI, National Oat Breeding Program. Variety Bass Bettong Brusher Carrolup Eurabbie Glider Graza 50 Kangaroo Lampton Marloo Riel Swan Targa Vasse Wallaroo Wandering Winjardie Wintaroo Height Early vigour T MT T T D T T MT VT T T T T D T D T T 9 7 3 3 7 8 7 3 7 3 5 2 8 4 3 1 6 3 Maturity Digestibility L M M M EM MH EM M M H L H L MH ML M L M M L MH M M VL M L M E M EM M M M M M Hay quality Crude WSC protein ADF ML L M MH MH M M M M M H M L H M ML ML ML M MH M M M H M L M ML M ML H M M M M M M M M MH M M M M M Stem Hull NDF diameter lignin MH M M L ML MH M L M M M M M M C F F F F F C F F F F/C F C F C C F H ML H ML ML H M segregating M H H L H L L Table 5.4b Agronomic and hay quality characters for oat varieties bred for grazing or grain production but sometimes grown for hay – source SARDI, National Oat Breeding Program. Variety Bulban Coolabah Esk Graza 68 Gwydir Warrego Height Early vigour T T T T T T 3 8 8 6 6 4 Hay quality Stem Hull Maturity DigestCrude diameter lignin ibility WSC protein ADF NDF L M VL L L L M M M M - ML M ML M - - C C F C C C L MH L L MH H Key to Tables 5.4 a & b: Height: T - tall, MT - medium tall, D - dwarf; Early vigour scores: 1 - excellent early vigour and 9 - poor; Maturity scores: E - early, EM - early to midseason, M - midseason, ML - mid to late season, L - late, and VL - very late; Hay quality: WSC - water soluble carbohydrate, ADF - acid detergent fibre, NDF - neutral detergent fibre; Hay quality scores: H - high, MH - medium high, M - medium, ML - medium low, and L - low; Stem diameters: F - fine and C - coarse; Hull lignin - the amount of lignin found in the hull of the grain: L - low, M - medium, and H - high. P R O D U C I N G Q U A L I T Y O AT H AY 45 94877_Text 26/6/06 10:41 AM Page 46 94877_Text 26/6/06 10:41 AM Page 47 Chapter 6 Growing the crop Paddock selection Impact on hay quality • Feed test • Colour • Contamination • Toxins Nutrient status Paddocks with high nutrient status soils tend to produce bulk rather than quality hay. In nutritional terms the criteria for paddock selection are moderate fertility of less than 80kg/ha of available nitrogen in the top 60cm at seeding; similar fertility for a crop of malting barley. Where possible avoid soils that are expected to have high nett mineralisation rates, such as paddocks containing pulse and pasture legume stubbles. Water soluble carbohydrates will be suppressed in oat crops that have too ready access to nitrogen, especially during early growth. The components of the feed test are expressed as a percentage (Table 3.3). Therefore, as the percentage of water soluble carbohydrates falls the percentage of fibre rises, both of which have a negative impact on hay quality, especially for the export market. At stem elongation, lush crops that often occur due to early sowing, high nitrogen nutrition or warm winters, have an increased internode length, which tends to favour the accumulation of fibre and lignin. In these tall crops sunlight has difficulty penetrating the canopy resulting in senescence of lower leaves and the destruction of chlorophyll in stems, often resulting in hay with poor colour. Lodging is more likely to occur. Slope/orientation Maturity differences and wind damage can occur between north south or west east facing slopes. North facing slopes receive more solar radiation, so crops will mature faster, while in some regions crops grown on western slopes suffer more rain damage. Where practical changing variety or adjusting cutting time may be beneficial. For example, bacterial blight is usually more severe where frosts or wind borne rain occur. Prevailing winds Paddocks prone to regular warm to hot winds during spring can result in levels of brown leaf that are unacceptable to the premium hay market. Varieties differ in their response to hot wind damage, so variety selection should be considered. For example, Wintaroo, Glider, Kangaroo and Riel are varieties that are less susceptible to brown leaf tipping due to hot winds, while Marloo and Potoroo are more susceptible. As variety selection for hay end use continues it is expected that most of these varieties will be able to hold green leaf better than those selected primarily for grain production. Image 6.1 Varieties differ in their response to hot wind damage, so variety selection should be considered. Browning of the flag leaf can result in hay with poor visual quality. P R O D U C I N G Q U A L I T Y O AT H AY 47 94877_Text 26/6/06 10:41 AM Page 48 Herbicide residues Some herbicide residues can severely reduce early growth of oat crops grown on susceptible soil types, especially after sub optimal rainfall. The amount of rainfall, soil pH and the biological activity of soils impact on herbicide breakdown. On high pH soils sulfonylurea herbicide residues can be damaging, with triasulfuron generally more damaging than chlorsulfuron or metsulfuron methyl. Group B herbicides used on Clearfield wheats and Clearfield canolas can have residual effects on oat crops but damage is usually less than seen in barley. The imidazolanones are usually more residual in acidic soils. Always check product labels for residue risk. Contaminants Paddocks with potential contaminants such as animal carcasses, old fencing wire and rocks should be avoided, unless these contaminants are removed or rocks are rolled into the soil. ARGT Paddocks with a history of ARGT should either be avoided or cut prior to ryegrass flowering, (refer to ARGT, page57). The seedbed for oat hay Impact on hay quality • Contamination Seedbed preparation for hay crops should result in a paddock surface that minimises the potential for hay contamination from weeds, rocks and soil. Carcasses of dead animals and other debris that could become a contaminant of the hay must be removed before or soon after seeding. It is suggested that crop residues that could be a source of contamination are burnt but care must be taken to avoid soil erosion. Rolling Press wheel furrows can be problematic to some hay making machinery due to the vibrations caused if the machinery is used at right angles to the furrows. Rolling paddocks after seeding but before the start of tillering (GS24) reduces the severe ridge/furrow effects. After this growth stage, rolling can cause long term damage and reduce yield. Paddocks should not be rolled after a frost or when leaves are wet as this increases the chance of spreading bacterial blight. The seedbed should be left in a state that does not cause herbicide injury. The most common injury is where post sowing pre-emergent soluble herbicides are washed into furrows by rainfall. Rolling prior to applying post sowing pre-emergent herbicide can reduce this risk. Sowing date Impact on hay quality • Feed test • Staining and moulds • Colour Image 6.2 Furrows formed by press wheel can cause a large amount of machinery vibration at mowing and baling and can result in herbicide injury if herbicide is washed into the furrow. Rolling prior to applying post emergent herbicide can reduce both of these problems. 48 Oats are a spring cereal sown in autumn. Generally higher yields are associated with early sown crops but quality may be adversely affected, especially if early sowing results in rapid, prolonged early growth. This tends to lead to rank, fibrous crops and bleaching of the lower stem. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:41 AM Page 49 Sowing date needs to be matched to variety maturity for the different rainfall zones and to the likelihood of rainfall at the potential cutting date. Early maturing varieties (see Table 5.2) will be compromised in a high rainfall area due to the increased risk of weather damage on the cut hay. Conversely late maturing varieties in low rainfall districts are more prone to damage by heat and moisture stress. If varieties with different maturities are being sown in districts with the same rainfall late maturing varieties will usually be sown first. In a 500mm rainfall district delaying seeding by 7 days will generally delay cutting by 1 to 1.5 days. Maturity differences between varieties are greater than maturity differences for the same variety sown at different times. Diseases such as bacterial blight and septoria can cause leaf damage, especially in higher rainfall regions, with earlier sowing. A relationship between sowing date and nitrogen rate has been established (Figure 6.2). Hay needs to be clean and weed free, so seeding date may be dictated by the need to wait for weeds and volunteers, especially barley and wheat, to germinate. Seeding rate Impact on hay quality Image 6.3 Examples of different variety seed sizes. Low plant populations can produce hay crops with thicker stems that are more susceptible to weed competition. The former increases the fibre content, whilst the latter increases the potential for spoilage and contamination. Modest nitrogen regimes have a negative impact on yield compared to higher nitrogen regimes. However, this can be counteracted by increasing plant populations without being detrimental to hay quality (Table 6.2). High plant populations, especially in combination with high levels of nitrogen, are more prone to: lodging, bleaching of lower stems producing poor visual characteristics, wind scorch of leaves in spring and suppressed water soluble carbohydrates. Table 6.1 Target plants per square metre by rainfall (winter and spring rainfall dominant regions) and soil fertility – • Stem diameter • Weed competition source Agrilink Agricultural Consultants. • Colour Generally seeding rates for hay are 30 to 50% higher than for grain crops grown in the same rainfall district. This is because hay is cut before grain fill and generally will be harvested before moisture stress occurs; also because denser crops have thinner stems that are more desirable to the export market. Seed size varies between varieties (Image 6.3), so it is important to calculate seeding rates based on the seed 1000 grain weight. For example in the experiments reported in Table 6.2 the 1000 grain weight for Brusher was 32.8g/1000 grains, for Wintaroo 36.8g and for Graza 50 only 26.0g. Rainfall Soil nitrogen fertility High Average Low <350mm 120-160 150-180 150-200 350-425mm 160-200 180-220 200-240 425-500 mm 200-220 220-250 240-280 >500 mm 210-230 250-280 250-300 When varieties with poor early vigour are grown (Table 5.4) seeding rates can be increased by 20 to 30% to compensate. This recommendation should be tempered in soils with high fertility. P R O D U C I N G Q U A L I T Y O AT H AY 49 94877_Text 26/6/06 10:42 AM Page 50 Higher plant populations produce higher yield but plant populations need to be matched to rainfall and soil fertility (Table 6.1). A relationship between seeding rate, nitrogen rate and variety has been established. Trials were sown at Mintaro, SA (450mm rainfall) in 1999 and 2000 to compare the early to mid maturity variety Brusher with the late maturing variety Graza 50. Both varieties were sown at 200, 300 and 400 seeds per square meter, so differences in seed size were eliminated. Seven nitrogen treatments were applied at seeding either by broadcasting or deep banding (0, 25, 50, 75, 100, 125, and 150kg/ha). In both years these seeding rates, which are considered to be high to very high did not result in a change in feed test results. However, in 1999 as seeding rate increased shear energy was reduced. Where row spacing is wider than 22.5cm (9 inches) the risk of reducing hay quality increases due to: • high concentrations of plant nitrogen; • increased weed competition and contamination in the cut hay; • cut hay hitting the ground and becoming contaminated with soil. Where seeding equipment has 30cm (12 inch) spacing some growers cross-seed to produce a row spacing of 15cm (6 inches). However, considerations about row orientation, (see Seeding direction) must be taken into account. The use of high accuracy (2cm) GPS autosteer systems may allow a second pass to be sown between the rows of the first pass to produce a 15cm spacing. Further research is required to help develop variety specific management recommendations. Row spacing Impact on hay quality • Weed competition • Feed tests • Colour • Staining and moulds To optimise hay yield and quality, a row spacing of 7.5cm (3 inches) was found to be ideal. At this row spacing plants have better weed competition and better access to nutrients. The density of stems across the paddock is high and when cut these stems better support the cut hay off the ground minimising the risk of soil contamination and uneven curing. Image 6.4 A row spacing of 7.5cm (3 inches) was found to be ideal to optimise hay yield and quality. Where equipment has 30cm (12 inch) spacing cross-seeding, as pictured, or the use of 2cm accuracy auotsteer to inter row seed are methods of reducing row spacing to 15cm (6 inches). In many situations a row spacing of 7.5cm is impractical due to existing machinery set-up, reduced emergence due to seed mixing with pre-sowing herbicide and greater weed seed germination due to an increased proportion of the paddock being cultivated. 50 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 51 Table 6.2 The impact of seed and fertiliser spread and row spacing on plant spacing and theoretical nitrogen concentration in the plant – source Agrilink Agricultural Consultants. Lateral seed spread Tyne spacing 1 2 2.5cm (1 inch) 5cm (2 inches) 7.5cm (3 inches) 17.5cm 22.5cm 30cm 17.5cm 22.5cm 30cm 17.5cm 22.5cm 30cm 7” 9” 12” 7” 9” 12” 7” 9” 12” % of surface covered with stems1 17% Theoretical change in plant nitrogen status from the base2 Base 0% 11% 8% +28% +71% 33% -10% 22% 17% +14% +36% 50% -25% 33% 25% +10% +22% The higher the percentage the lower the risk of hay hitting the ground and being weather damaged. The greater the negative deviation from the base the better the hay quality. Seeding direction Impact on hay quality • Staining and moulds • Colour • Contamination When cutting the crop it is desirable to use the remaining stubble to support the hay off the ground (Image 6.5). This helps hay cure evenly and contamination at baling is minimised. Therefore, choice of seeding direction should take into consideration the direction that the crop will be cut. Oat crops can be sown round and round, up and back or diagonally. If sown round and round the ideal is to mow the hay at 90 degrees to the longest paddock length. Those sown up and back should be cut at 90 degrees to the direction of sowing, while diagonally sown crops can be harvested round and round or up and back as cutting will always be at 45 degrees to the seeding row (Figures 6.1a, b, c & d). Image 6.5 Cut stubble should support hay off the ground to improve curing and minimise soil contamination; the choice of seeding direction to cutting direction influences how successfully this is achieved. P R O D U C I N G Q U A L I T Y O AT H AY 51 94877_Text 26/6/06 10:42 AM Page 52 Figure 6.1a Sown round and round – cut round and round With this combination more cut hay is likely to fall between the seeding rows resulting in uneven curing, as hay on the ground takes longer to cure than that supported on the stubble. It also means windrowers and rakes have to be set lower increasing the opportunity for contaminants to be picked up with the hay. Super conditioners struggle to pick up hay that has fallen to the ground. Another problem is that seed and fertiliser rates are double on the headlands, therefore plants in this area are likely to lodge, have bleached stems and poorer feed test results due to lower levels of water soluble carbohydrates. (Figure 6.1a) Figure 6.1b Sown up and back – cut up and back at 90 degrees Self propelled or swinging arm mowers allow hay to be cut up and back. This combination of seeding and mowing direction should ensure the majority of hay remains off the ground. Headland areas are minimised and bales made on the headlands can easily be separated. Figure 6.1c Sown up and back – cut round and round Off-set, ‘PTO’ driven mowers can only be used round and round. Therefore to minimise hay damage sowing should be done on the shortest run and mowing round and round. (Figure 6.1b). Figure 6.1d Sown diagonally – cut up and back or round and round Cutting round and round will still result in damage on the headlands. However, sowing diagonally minimises the risk of hay damage as seeding and cutting operations are never in the same direction. 52 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 53 Fertiliser Impact on hay quality • Feed test • Colour Traditionally hay production used high inputs of nitrogen to produce yield. Today’s export markets are driven by quality, so it is recommended that nitrogen inputs are limited and matched to available soil nitrogen levels at seeding and the length of the growing season. Under low nitrogen regimes yield potential is optimised by correct seeding rate (Table 6.3). In low rainfall regions, where early growth is limited due to lack of soil moisture, high levels of nitrogen in the soil or as fertiliser have a less negative impact on hay quality than in medium and high rainfall regions. A nutrient balance is one way of calculating nutrient requirements as oat hay removes significant quantities of all the major elements nitrogen, phosphorus, sulphur and especially potassium. Zinc and manganese levels should also be considered. The starting point for a nutrient balance is the current soil nutrient status and the predicted hay yield (Tables 6.3a & b). Oat hay production can result in lower nitrogen removal as uptake of nitrogen ceases when the crop is cut (assuming there is little or no regrowth). Highly productive cereal crops for grain have a large uptake of soil nitrogen from flowering to grain maturity (Table 6.3a). Oat growth is strongly influenced by temperature and early sown crops can generally make adequate growth with low to moderate fertiliser inputs at seeding. If seeding is delayed oat crops become far more responsive to applied fertiliser as root and aerial growth slows in response to colder conditions. For best results phosphorus, potassium and trace elements required during early growth should be applied in or under the seed row. More mobile nutrients such as nitrogen and sulphur can be applied during the growing season by a range of methods. Some trace elements, such as manganese can be rapidly immobilised in the soil, so foliar application may be the most appropriate. Image 6.6 The starting point for a nutrient balance is the current soil nutrient status and the predicted hay yield. Deep nutrient tests should be carried out in late summer to assess levels of available nitrogen in the soil profile. Nitrogen At seeding nitrogen application should be moderate (Figures 6.2, 6.3 & 6.4). Oat crops that have ready access to nitrogen, especially during early growth result in hay with lower levels of water soluble carbohydrate and proportionally higher fibre content. Both of these factors are negative in terms of hay quality, especially for the export market. Research has shown that both early and late sown crops will have lower levels of water soluble carbohydrate when they receive over 100kg/ha of nitrogen at seeding (Figure 6.2). In these experiments the fertiliser was either P R O D U C I N G Q U A L I T Y O AT H AY 53 94877_Text 26/6/06 10:42 AM Page 54 broadcast or deep banded at seeding. Higher levels of seedbed nitrogen increased fibre levels, especially in early sown crops (Figure 6.3). In other trials high levels of seedbed nitrogen negatively affected quality criteria, especially ADF levels, to different degrees depending on variety maturity (Figure 6.4). The latter results suggest there is a need to develop specific nitrogen management packages for varieties with different maturities. seedbed utilisation (SBU). It also depends on soil type, soil moisture, fertiliser product and method of application. If applied in close proximity to the seed, high rates of nitrogen at seeding increase the risk of damage to germinating seedlings by ammonia toxicity. The degree of damage depends on row spacing and the lateral spread of seed and fertiliser within a row; this is referred to as • broadcasting after seeding with incorporation by rainfall. If significant nitrogen is applied at seeding, especially as urea that converts to ammonia gas, it should be placed away from the seed by: • deep or side banding; • broadcasting prior to seeding with incorporation by seeding or rainfall; or In the growing crop nitrogen rate and timing in relation to crop development are important. Table 6.3a Major nutrients removed per tonne of commodity removed kg/tonne. Commodity Removed Nitrogen Phosphorus Potassium Sulphur Calcium Magnesium Ave Range Ave Range Ave Range Ave Range Ave Range Ave Range Oats Hay 11 8-13.5 2 1.2-2.2 20 15-30 2 1-3.5 8 5-11 8 5-11 Medic Hay 30 18-32 3 2.5-3.5 25 20-30 2 1-3.5 9 7-12 9 7-12 Wheat Grain 23 14-28 3 2-5.5 5 2.0-7 2 1-3.5 0.4 0.2-0.7 0.4 0.2-0.7 Barley Grain 20 13-28 2.7 2-5.1 5 2.0-7 2 1-3.5 0.4 0.2-0.7 0.4 0.2-0.7 Field Pea Grain 41 35-45 4.5 3.5-7 10 8-15 4 3-6 1 0.7-2 1 0.7-2 Table 6.3b Minor nutrients removed per tonne of commodity removed grams/tonne. Copper Zinc Manganese Molybdenum Iron Boron Oats Hay 4 2-20 20 6-40 9 7-15 1 Medic Hay 5 2-20 20 7-40 15 10-20 1.2 Wheat Grain 3 1-30 15 7-40 30 15-80 1.8 Barley Grain 3 1-30 15 7-40 25 15-80 1.8 Field Pea Grain 6 1.5-50 25 8-40 9 7-15 2 Little comparative information available Ave Range Ave Range Ave Range Ave Range Ave Range Ave Range Range unknown Commodity Removed 4 2-80 25 10-100 2 1-100 2 1-100 10 2-100 Note: the figures are average removals published for southern Australian conditions. The range represents the extremes of variation that are encountered due to soil type and nutrient level, the length of growing season and the total yield. Examples: 1) removals are likely to be greater where soil levels are high and conversely removals may be low where soil levels are low. 2) removals are generally higher where the growing season is longer, as significant root uptake occurs while there is adequate soil moisture. 3) removals may be lower where yields are extremely high and dilution occurs. 54 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 55 Growth stages should be used to determine the appropriate timing for additional nitrogen applications (see year planner). To maximise quality any late nitrogen should be applied between GS25 and 31. Before this stage the nitrogen increases yield, but after this point it can accumulate as nitrates and reduce quality. Figure 6.3 Impact of increasing seedbed nitrogen on neutral detergent fibre (NDF) content of early and late sown crops source Agrilink Agricultural Consultants. If growth rates decline or nitrogen deficiency symptoms are observed applicaions of 25kg/ha of nitrogen can be sufficient. Where soil fertility is high hay crops are prone to lodging. This causes the lower stem to be shaded and become bleached resulting in a poor feed test and visual assessment. Excess nitrogen applied to the crop can occasionally result in hay with nitrate nitrogen levels greater than 500ppm, which is unacceptable to many hay markets. Phosphorus Response of oat hay to phosphorus is similar to cereal crops grown for grain; therefore application rates are the same as for other grain crops. Figure 6.4 Interaction between variety maturity and fibre content under increasing regimes of seedbed nitrogen. The impact on quality was more negative in early and mid season varieties source Agrilink Agricultural Consultants. Potassium Cutting hay removes greater levels of potassium than cereals harvested for grain. Particular attention should be given to potassium in the nutrient budget. Figure 6.2 Impact of increasing seedbed nitrogen on water soluble carbohydrate (WSC) content of early and late sown crops - source Agrilink Agricultural Consultants. P R O D U C I N G Q U A L I T Y O AT H AY 55 94877_Text 26/6/06 10:42 AM Page 56 Weed control Impact on hay quality • Contamination • Colour • Taints • Toxins Pre-seeding weed control is vital, as in-crop weed control options are limited. Weeds not only impact on yield but also on quality. Exporters will have standards for acceptable inclusion of weeds and admixture; generally it is 5% of the hay by weight. Non-selective knockdown herbicides are the most economic option for pre-seeding weed control. At the time of writing there are few on-label herbicide recommendations for weed control in oats or for soil active weed control when sowing oats. Some states such as South Australia have supplementary lists for herbicide use in oats. Advice should be sought from your herbicide reseller. Some herbicides used for weed control in oat hay crops are listed in Table 6.5. In-crop weed control should be carried out when weeds are small and easily killed and before GS32 to minimise the impact of crop damage in wheel tracks. Broadleaf and grass weeds can reduce hay quality due to contamination and reduced visual and sensory characteristics. Grass weeds Wild oats cause yield loss, increase CCN levels, are a source of rust inoculum and have a detrimental effect on quality due to early maturity. Hay paddocks containing wild oats should be cut as near as practical to the flowering stage of the wild oats to prevent a build-up of wild oats in the paddock and to decrease their detrimental effect on quality. For most oat hay varieties this means cutting the oats before flowering as wild oats generally flower before commercial oat varieties. Some of the early maturing varieties may coincide with wild oats. Very late maturing varieties should be avoided where wild oats are expected. There is no safe chemical option for the control of wild oats in oat hay although the use of trifluralin applied in no-till systems has given partial control. Ryegrass is a particular issue for oat hay production because hay is often included in the rotation to provide a non chemical control of ryegrass. However, ryegrass hosts the ARGT complex that can poison animals fed hay containing ryegrass infected with the toxin. Initially the export market limited the ryegrass level in oat hay to 5% but as ryegrass itself makes very good quality hay often higher levels can be marketed as long as the hay is free from ARGT. Good ryegrass control can be difficult to achieve in oat hay with herbicides but trifluralin (especially in no-till systems), metolachlor (pre-seeding or post sowing pre-emergent) and chlorsulfuron (for Group B susceptible populations) have been used. Grass weeds such as barley grass, silvergrass and brome grass reduce palatability and visual quality. After cutting, regrowth of oats and other grass weeds can be controlled with paraquat or glyphosate. Image 6.7 Oat hay is often included in the rotation to provide a non chemical control of ryegrass. To achieve this hay must be cut before ryegrass sets seed. However, ryegrass hosts the ARGT complex that can poison animals fed hay containing ryegrass infected with the toxin. 56 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 57 Broadleaf weeds Weeds with a thick stem such as Salvation Jane and Small-flowered mallow/Marshmallow (Malva parviflora) cause visual down grading and cure at a different rate to oats. Dark, unsightly patches or mouldy hot spots can result from the inclusion of broadleaf weeds. Cape weed is a particular problem as it causes yield loss and has a detrimental effect on quality by causing unsightly dark and low nutrient patches in bales. Brassica weeds and Bifora can result in unacceptable taints to the hay that will reduce livestock intake. Some weeds, such as Melilotus can impart taints to milk. Sharp, spiky weeds such as thistles can cause intake problems as well as impact on handling. 80% of cows in Japan are fed by hand and the presence of thistles is easily noticed. Annual ryegrass toxicity (ARGT) ARGT is caused by toxins produced by the bacterium Rathayibacter toxicus that infect the seed heads of ryegrass. These toxins can prove fatal if ingested by livestock. The bacterium is transferred to ryegrass seedheads by a nematode (Aguina spp.). The nematode, which only has one lifecycle each year, invades the ryegrass during the winter and in spring produces a gall that replaces a developing seed in the immature seedhead. If the bacterium is present, it quickly multiples during early spring, swamping the nematode and takes over the gall. After ryegrass flowers the bacterium begins to produce potent toxins called corynetoxins. Toxin production increases rapidly just before the grass hays-off. The toxin is very stable and persists in dry pasture or hay. Circumstances that favour development of ARGT are: • paddocks with moderate to high frequency of cropping; • poor ryegrass control in previous year often associated with herbicide resistance; • poor ryegrass control in-crop; • ryegrass seedheads are cut or spray-topped after flowering has commenced allowing nematodes to complete its lifecycle; • successive short growing seasons; favours nematode multiplication; • spread of galls from infected areas within or surrounding the paddock; • pasture phase under grazed during spring, allowing infected ryegrass seedheads to mature and continue infection cycle. Infected seedheads usually show no visual signs of infection. Sometimes excessive bacterial growth causes the emerging seedheads to become twisted and deformed. In this case the bacterium will appear as a yellow exudate. When dry the exudate turns orange and becomes brittle and transparent. Close inspection of the spikelets will often reveal that individual seeds have been replaced by nematode galls, most of which will be colonised by the bacterium. The twist fungus (Dilophospora alopecuri) also causes ryegrass seedheads to become distorted. Twist is a plant parasitic fungus, but it needs the nematode to carry its spores into the plant. The spores quickly colonise the galls produced by nematode. Excessive infection can cause the seedhead to become deformed and ‘twisted’. The twist fungus is a useful biological control for the nematode and is now established in many areas affected by ARGT. However, symptoms of the fungus indicate the nematode is present in the paddock, and that the bacterium may also be present. Presence of significant levels of the fungus reduces but does not eliminate the risk of poisoning to stock. The fungus can be purchased from Biological and Resource Technology Pty Ltd who distribute the twist fungus under license. The orders must be received before the end of February and an order form can by downloaded from Biology and Resource Technology's website at www.argt.com.au Testing for ARGT bacterial contamination in export hay and straw is compulsory. Local hay buyers may also require test results. The reputation of Australian oat hay depends on the constant sampling and testing of export hay to minimise the likelihood of toxicity reaching animals. P R O D U C I N G Q U A L I T Y O AT H AY 57 94877_Text 26/6/06 10:42 AM Page 58 Image 6.8 Pre seeding weed control is vital as in-crop options are limited. The Australian Quarantine Inspection Service (AQIS) has produced a set of standards for minimising the risk of corynetoxin contamination in export hay and straw. For the most up to date information on sampling protocols check the AQIS website (www.aqis.gov.au). At the time of publication the approved method of sampling for ARGT contamination while bales are in the paddock is as follows: • in the paddock, sample the greater of 12 bales or 15% of bales in the paddock; • samples should be taken from all bales on the perimeter of the paddock and then taken from bales that fall within the lines of a ‘W’ pattern across the rest of the paddock; or Two laboratories are accredited to test export hay samples for ARGT contamination. In Western Australia contact the Department of Agriculture, Immunology Laboratory, Animal Health Laboratories, 3 Baron-Hay Court South Perth, WA 6151 (08 9368 3491). In all other states of Australia contact the SARDI Crop Pathology Diagnostics Laboratory at the Plant Research Centre, Urrbrae, SA 5064, (08 8303 9668 or 9360). Processors intending to submit samples for testing should first register with the laboratories and obtain appropriate sample kits. • samples should be taken from each bale that is produced every seventh lap of the baler and every bale in the perimeter lap; or • starting from the first bale in the paddock every ‘x’ bale should be sampled, following the path of the baler to ensure that the greater of 12 or 15% of bales are sampled; or • any similar systematic plan used for the selection of bales sampled. 58 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 59 Table 6.5 Herbicides for weed control in oat hay crops - source Agrilink Agricultural Consultants. Herbicide group Active ingredient Example of brand name B metosulam Eclipse® B flumetsulam Broadstrike® B chlorsulfuron Glean®, Siege® B Ally® C metsulfuron methyl bromoxynil C diuron Diuron, Diurex® D trifluralin TriflurX F diflufenican Brodal® G carfentrazone Affinity® I dicamba I Cadence®, Banvel® MCPA LVE MCPA Ester MCPA LVE MCPA Amine MCPA 500 Apply before GS25. Apply between GS13 and GS37. Rate dependent at differing growth stages. I 24-D Amine 24-D Ester Amicide® Estercide® I clopyralid Lontrel®, Archer® Apply between GS13 and GS37. Rate dependent at differing growth stages. Apply at any growth stage. K metolachlor Dual®, Dual Gold® Buctril®, Bromicide® Comments Apply late post emergent. Apply late post emergent. Apply post emergent. Apply after GS15. Apply after GS13. Avoid spraying in warm conditions. Apply pre-seeding, post seeding/preemergent or early post emergent. Apply pre-seeding or post seeding pre-emergent. Apply post emergent. Apply after GS14 but before GS31. Apply pre-seeding or post seeding pre-emergent. Post emergent broadleaf weed control. Post emergent broadleaf weed control. Used post emergent for Group B susceptible weeds. Used without the addition of wetter on certain weeds. Can be used in a tank mix with diflufenican (Group F). Used as a residual herbicide before emergence or as a tank mix partner early post emergent. Only at low rates pre-seeding in no-till situations or before emergence and incorporated by seeding. Seeding depth is critical to avoid oat damage. Usually applied as a tank mix partner with a Group I product. Particularly good as a tank mix partner to control bifora and bedstraw. Common mixing partner for wireweed and legume control. Can be used in a tank mix with diflufenican to broaden spectrum. Appears to be less damaging than equivalent rates of 2,4-D products. Only at low rates as scorching and yield loss can occur at high spraying rates. Good for thistles and legumes with some short term soil residual. Can be residual in hay. Usually applied as post sowing pre-emergent, often in combination with diuron. Highly soluble so damage can occur in sandy soils or shallow sown crops. Note – some of the above chemicals are not covered by label registrations but only by supplementary registrations that may only relate to certain States. Always check the label and with your reseller or adviser before use. P R O D U C I N G Q U A L I T Y O AT H AY 59 94877_Text 26/6/06 10:42 AM Page 60 Insect control Oat hay crops are damaged by certain insects and provide a habitat for insects to multiply and survive; thus endangering future crops and pastures grown in a paddock. Diligent crop monitoring is required throughout the growing season. Lucerne flea Oats are particularly palatable to lucerne flea (Sminthurus viridis). Heavy infections prior to GS25 can cause very high levels of damage and result in plant death. Left unchecked low initial infestations can complete several lifecycles in oats and produce many over-summering eggs. These can cause crop damage when they hatch the following year. Aphids Aphids can occasionally cause yield loss in oats when their numbers are very high in early spring. In some situations control is warranted. Of more importance is that aphids transmit viruses, particularly barley yellow dwarf virus (BYDV) that can cause high yield losses, in favourable years, in hay crops. Therefore, most aphid control is aimed at reducing or preventing BYDV. For this reason control needs to be achieved early in the season. This can be by using seed treatments or by spraying insecticides (usually synthetic pyrethroids) at the early growth stages often as a preventative application. Contact your local reseller or adviser about insect control products. Control can be achieved cheaply with a range of insecticides. Prior to crop emergence soil residual insecticides are useful but when there is plant material available to spray after emergence the systemic products such as dimethoate and omethoate give outstanding results. Once lucerne flea is controlled plant recovery is rapid. Red-legged earth mite and Blue oat mite Red-legged earth mite (Halotydeus destructor) and Blue oat mite (Penthaleus major) also cause severe and rapid damage to oats as well as allowing lifecycles to be completed to cause problems for the following year. Control is similar to lucerne flea although the results achieved with soil residual products are usually greater. Some control is achieved at all stages with a range of synthetic pyrethroids, which are generally weak on lucerne flea. The response to dimethoate and omethoate is rapid when foliage is sprayed. Once again when the mites are controlled plant recovery is rapid. 60 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 61 Chapter 7 Making oat hay Cutting Cutting is the first stage of the hay making operation. The objectives of the cutting operation are to: • cut the hay so that it sits on the cut stems to promote rapid drying; • produce a gently domed windrow that sheds water; • have a windrow wide enough to fill the full width of the bale pick-up. This may be achieved by tedding or raking rows into one just before baling. Cutting, conditioning and the formation of a suitable windrow may be achieved in a single operation using an all-in-one mower conditioner or super conditioner. However, where disc or knife cutting mower conditioners are used a super conditioner may be required to reduce curing time. The time of cutting in relation to plant growth stage, cutting height and direction, all impact on hay quality. Cutting time Choice of cutting time is based on achieving a balance between yield and quality. Optimum cutting time is determined by the growth stage of the plant (Figure 7.1). Research has shown that the ideal time for cutting high quality hay is from flowering (GS60), when the top floret has anthers protruding, to the watery ripe stage (GS71), when the ‘grain’ in the top floret is squashed it releases a clear greenish fluid (Figure 7.2). P R O D U C I N G Q U A L I T Y O AT H AY 61 94877_Text 26/6/06 10:42 AM Page 62 Figure 7.1 The change in digestibility (IVD), fibre (NDF and ADF) and water soluble carbohydrates as oat crops mature from the swollen boot stage (GS45) to milky dough (GS73), for the late maturing variety Riel under a high and low nitrogen regime. In commercial hay crops the change may not be as extreme as the starting point may be lower. The selected time of cutting based on the trade-off between yield and quality must also take into account the likelihood of rainfall, and the curing conditions being favourable. For example, in most of southern Australia later cutting times coincide with lower soil moisture, lower atmospheric humidity and higher temperature, all of which reduce curing times. 62 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 63 The impact of growth stage on hay quality and quantity The following information explains how the oat crop changes during the growing, maturing and grain fill periods. All growth stages relate to the Zadok’s scale. GS30 to 39 – stem elongation to flag leaf emergence As the plant extends during stem elongation (GS30 to 39) photosynthate is used for the formation of cellular structures such as lipids, hemicellulose, cellulose and lignin. The more mature an internode the greater the proportions of lignin and cellulose and the lower the proportions of hemicellulose and lipids. Carbohydrate can be mobilised from older nodal and internodal tissue to support the demand of new growth. This is greatest if soil moisture is limiting and temperatures are too high for efficient photosynthesis. GS39 to 60 – flag leaf emergence to flowering The most rapid period of growth, as measured by dry matter accumulation on a daily basis, occurs from flag leaf emergence (GS39) until the end of boot stage (GS49). There is a slight decline in growth before flowering (GS60). From GS39 to GS60 it is not uncommon for oat hay crops to accumulate dry matter at 0.5 to 2% of the previous days weight, for any particular 24 hour period. Dry matter accumulation can reach a maximum of 200kg/ha/day, for high yielding crops with adequate soil moisture, good fertility and mild temperatures. Daily growth rates are reduced as temperatures exceed 30°C or in very cool conditions. Hay crops can lose weight during hot weather or when under moisture stress, as respiration and transpiration losses exceed photosynthetic gains. From the time the panicle is fully extended (GS59) there is little addition of new photosynthate to the stems as it is partitioned to the head structures and ultimately to the developing grain. If flowering heads are sterilised the plant retains the carbohydrate fractions of the stems and the conversion of soluble and partially soluble material to cellulose and lignin is reduced. Assuming that oat hay is not cut before the swollen boot stage (GS45), then maximum digestibility and lowest fibre deposition will occur between the boot to head extended stage (GS59). In hot dry conditions water soluble carbohydrates can sometimes begin declining by head extension. Conversely in good growing conditions water soluble carbohydrates can increase to the end of the watery ripe stage. Oats can flower before emerging from the boot, especially in moisture stress conditions or if a dwarf oat variety is grown. This situation results in GS60 occurring before GS50 to 59 is complete. GS60 to 73 - flowering to milky dough including the ideal cutting period The first three to seven days of grain formation culminates at the watery ripe stage (GS71) where the grain is fully extended but only contains clear, greenish liquid (Figure 7.2) and is not drawing heavily on carbohydrate from photosynthesis or storage. However, this changes rapidly as solids start to accumulate at the start of the milky dough stage (GS73). As stems become more mature they absorb water more quickly from rainfall. Hay cut after GS71 can deteriorate more rapidly after rainfall than hay cut at or around flowering. GS73 onwards After GS73 carbohydrate requirements for the developing grain is extreme and lignification of older stem material is accelerating. This results in an increase in the fibre fractions (as measured by NDF and ADF) and a reduction in water soluble carbohydrate, which together result in lower digestibility (IVD). ADF and NDF content increase from the panicle to the base of the stem but there may not always be a similar pattern with WSC. From flowering to soft dough (GS85) growth rates of 0.5 to 1.7% to a maximum 175kg/ha/day have been recorded, so yield continues to accumulate. As grain starts to ripen (GS90) overall digestibility of the plant increases and fibre fractions decrease because of the high starch content of the grain itself. If this grain is removed the remaining plant material has poor quality as mainly fibre fractions remain. P R O D U C I N G Q U A L I T Y O AT H AY 63 94877_Text 26/6/06 10:42 AM Page 64 Ripe grain in hay is undesirable to hay buyers because if grain is lost during conditioning, super conditioning or processing at a hay plant then the remaining hay is likely to be poor quality. The presence of grains also makes hay more attractive to rodents. Curing time can be increased if the crop is cut wet. This is because moisture evaporates more quickly from the standing crop than from within the windrow. Ideally, allow dew or rain to evaporate before cutting. After flowering the flag leaf will gradually senesce resulting in leaf discolouration. Senescence is likely to have started to occur in the F-1 and F-2 leaves, those directly below the flag leaf, several days earlier. If senescing leaves remain in the hay they result in hay discolouration. Additionally, fully extended flag leaves are prone to wind scorch although there are varietal interactions and invariably thick lush crops are more damaged. If scorching occurs on the flag leaf it can look unsightly and hay can be downgraded. Scorching can occur on earlier emerging leaves but the presence of clean flag leaves is usually enough to overcome visual discolouration in the bale. Cutting height Ideally, if there were no quality issues, cutting height would be as low as possible to maximise yield. This height would be determined by the ability of super conditioners, rakes, tedders and balers to move or pick-up all the hay without contacting the soil. Impact of hour of cutting Hay quality traits peak in the afternoon on cool to mild days and mid morning on hot days. This fact is important for research scientists but is usually not significant enough to alter the time of hay cutting at the farm level. Cutting higher reduces yield but can have a marked influence on quality. A rule of thumb is to cut at 15cm, the height of a drink can. High yielding crops and lodged crops may be cut slightly higher to ensure the weight of the windrow is supported off the ground. However, the following factors need to be considered when determining cutting height. Fibre content The bottom of the plant has higher proportions of lignin (largely indigestible) and cellulose (lower digestibility) compared to the top, which has more hemicellulose (reasonably digestible), lipids (highly digestible) and soluble carbohydrate products (highly digestible) but still considerable Figure 7.2 Identifying when to cut – GS71 is the ideal time to cut for high quality oat hay. Select the top floret The white anthers indicate the crop is flowering (GS61) Squeeze the top grain to check the growth stage GS71 Watery dough GS75 Milky dough GS85 Dough 64 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 65 cellulose. When hay is cut too low NIR feed tests will have higher NDF and ADF values and lower digestibility (IVD). Poor colour The lower part of the stem has poorer colour due to: 1) high fibre content; 2) discolouration probably due to oxidation reactions; Lodging Lodged plants do not support the weight of a windrow because of the low angle of stems to the horizontal soil surface. Invariably, lodged plants are cut at differing heights depending on the direction of cut, the type of cutter used and the speed of operation. If weather is going to be fine from cutting to baling lodged crops can be cut low, although feed test parameters would be expected to be poorer. However, if there is a risk of rainfall lodged crops should be cut higher. 3) early cessation of photosynthesis due to shading; 4) reduction in water soluble carbohydrates when moisture stress occurs during stem elongation. Stem thickness Stem thickness is greatest at the bottom of the plant and can impact on the visual appearance of the hay. Nodes are very highly digestible and are storage areas for water soluble carbohydrates. Conversely internodes contain the lowest level of water soluble carbohydrates and are highest in lignin and cellulose. Between the node and the mid point of the internode there is a gradation from water soluble carbohydrates, to hemicellulose, to cellulose to lignin. Therefore, if possible, it is best to cut to include a node. Image 7.2 When row spacing is greater than 12.5cm cutting direction should be across the seeding direction to keep hay off the ground, improve air circulation, limit spoilage and assist in efficient pick up by super conditioners and balers. Direction In crops that may be leaning or lodged cutting height needs to accommodate the direction of travel of cutter, super conditioners and balers. Image 7.1 Oats at cutting time showing a range of stem diameters (thin to thick L to R) and different levels of stem bleaching. Stem diameter and colour both impact on hay quality. Cutting direction should be across the seeding direction, when the distance between plants in adjacent rows is greater than 12.5cm. This will keep hay off the ground, improve air circulation, limit spoilage and assist in efficient pick up by super conditioners and balers (Chapter 6 Seeding direction and Figures 6.1a,b,c & d). When cutting across seeding rows cutting height may be slightly lower than when cutting in the same direction as seeding rows. P R O D U C I N G Q U A L I T Y O AT H AY 65 94877_Text 26/6/06 10:42 AM Page 66 Plants leaning at different angles may need to be cut at different heights. Therefore, choice of cutting height needs to be adjusted for the direction of travel to ensure the crop is cut with a sufficient stubble length to allow hay to be picked up by super conditioners and balers without contaminants. Super conditioners with roller pick-ups need the windrowed hay to be presented clear of the ground to allow efficient pickup of all cut hay. However, excessive length of the remaining uncut stubble can result in wrapping around the pick-up rollers causing blockages and lumpiness in the windrow. This can also result in plants with soil attached being pulled out of the ground and deposited in the windrow. Contamination Cutting height must be sufficient to prevent contamination from previous stubbles, soil, manure and other contaminants that may be on the soil surface. The aim is to present a windrow where the rake (if used) or the baler pick-up can clear the soil surface by 25 to 50mm. This generally requires a minimum cutting height of 12cm and preferably 15cm above the highest point between seeding rows. On high yielding, lodged crops cutting height may need to be raised to 20cm. Cutting equipment There are basically five types of hay cutting equipment. Some purely cut the crop while others cut and condition to reduce the curing time. The types are listed in Table 7.1, together with details of the drive options available. Additional equipment that may be required for the cutting/curing operation includes super conditioners, tedders and rakes; these are discussed in the section on curing. Self propelled versus PTO equipment PTO driven equipment can only cut round and round, so this must be taken into consideration when selecting seeding direction (Figures 6.1a,b,c & d). When cutting and conditioning with PTO machines the drawbar and differential of the tractor must be able to clear the previous windrow; dragging equipment through a windrow can undo a good operation. Similarly, the tractor operating the mower conditioner should not run over any of the previous windrow. Therefore, windrow size and shape may be dictated by tractor configurations when using PTO driven machines to avoid these issues. Swinging arm, hydraulic cutters offer the ability to cut up and back and reduce damage on headlands. Self propelled mower conditioners largely overcome these problems of disturbing or running over the previous windrow. Self propelled conditioners can be used more easily to cut across or at an angle to the seeding rows, which helps keep the windrow off the ground. This is especially important as seeding row spacing increases. The greatest downside of self propelled mower conditioners is the capital and annual depreciation costs. Table 7.1 Types of mowers and conditioners and available drive options Self propelled Offset PTO or hydraulic ✔ Rotary or flail slasher 66 Swinging arm hydraulic Windrower ✔ ✔ Rotary/disc cutting mower conditioner ✔ ✔ ✔ Knife cutting mower conditioner ✔ ✔ ✔ All in one mower conditioner/ super conditioner – knife or disc ✔ ✔ ✔ P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 67 Knife versus disc cutters There is always great discussion over the virtues of disc and knife cutting machinery. Disc cutters have a greater cutting capacity than knife cutters and can be operated at greater speeds. Working speeds for disc cutters are stated as 20 to 30% higher than knife cutters, which can convert into cutting time efficiencies. This is often the reason for their widespread use. However, excess speed is one of the most common reasons for poor cutting and windrow presentation with both types of cutters. Image 7.3 Disc cutters have a greater cutting capacity than knife cutters and can be operated at faster speeds. Disc cutters produce excellent results providing cutting blades are sharp and working speeds are not excessive (8 to 12 km/hr) for crops of 7 to 10 tonnes per hectare. Some operators have a preference for disc cutters when cutting lodged crops, because the discs have a lifting action on the cut hay. This may be an advantage but can result in variable cutting height depending on the direction of travel and the direction the crop is leaning. The best direction of travel in lodged crops often is determined by trial and error. Knife cutters must be sharp and when they are driven at moderate speeds the cut and windrow formation is excellent. Operating speed is particularly important in lodged crops where poor results are the most obvious. Rotary or flail slashers Flail slashers are not used to cut cereal hay and while rotary slashers can be used the performance thus far has been inferior to disc or knife mowers. The cut hay is not conditioned and windrow presentation can be poor. Windrowers Windrowers are a compromise for hay cutting, as they do not condition hay. They are most suited to cutting straw after grain has been harvested. Windrowers are sometimes used when hay yields are low and the extra width of a windrower is utilised to produce a windrow of suitable size for baling. Windrowers have high capacity but as hay is cut onto a belt front and deposited either into the centre (central discharge draper fronts) or on one side (honeybee front) the cut stems of hay are usually predominantly presented lying in the same direction as cutting. This can result in more hay falling between the cut stalks and contacting the soil surface, making it difficult for super conditioner or baler pick-ups to retrieve all the cut material. Even if hay remains supported on the cut stems the direction in which the cut stems are leaning can make pick up difficult by a normal baler pick-up. Raking windrows or the use of mixing belts can help overcome this problem but invariably produces inferior windrows to those produced by a mower conditioner. As windrowed hay is not conditioned at cutting it takes longer to cure. All in one mower conditioner/ super conditioners All in one mower conditioners/super conditioners are a relatively new innovation and are still being developed and commercialised. They execute two operations in one, reducing the number of passes required to convert the standing crop to curing hay. Evidence so far shows these machines to be very good when soil and atmospheric moisture are low (dry springs or late cuts), as hay is rapidly cut and cured in one pass. However, cutting lush crops with an all-in-one machine when the soil surface is moist and humidity is high, can create dense windrows and promote mould formation. In this situation additional removal of free moisture from the crop by raking, tedding or super conditioning may be required. P R O D U C I N G Q U A L I T Y O AT H AY 67 94877_Text 26/6/06 10:42 AM Page 68 Curing For every one tonne of hay baled approximately three tonnes of water needs to be removed by evaporation. Dew can add an additional one to two tonnes of water per hectare. Curing speed is affected by environmental, management and mechanical factors (Table 7.2). An understanding of each of these factors can help improve the quality of hay that is baled, stored and eventually fed out. Environmental factors Solar radiation, temperature and wind combine to drive the speed of the curing process (Figure 7.3). However, the speed of curing is also influenced by humidity and rain. The faster the curing process generally the better as hay quality continues to decline during the curing process. This is because the cut plants respire while their moisture content is above 30%. Respiration is an important part of the drying process but at the same time plant sugars Table 7.2 Factors that affect the curing of hay. Environmental factors Management factors Mechanical factors Solar radiation Crop maturity Tedders Temperature Leaves versus stems Mower conditioners Humidity Time of mowing Super conditioners Wind speed Windrow formation Windrow inverters Rakes Figure 7.3 Influence of solar radiation and airspeed on evaporation rate of water source W. Dernedde (1980). 68 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 69 Image 7.4 A wide, evenly domed windrow (L) allows more penetration of wind and sunlight and sheds rain to maximise the speed of curing and minimise weather damage. Excess cutting speed is often characterised by bunching in the windrows or the formation of a V or U shape in the centre of the top of the windrow (R). The presence of this windrow shape channels water from rainfall into the centre of the windrow rather than allowing it to be shed to the sides of the windrow. are broken down resulting in a loss of quality and dry matter. Respiration losses increase rapidly when temperatures are above 20°C and can result in dry matter losses of over 15%, compared to dry matter losses of between 2 to 8% when curing occurs in cooler conditions. Long curing periods make the hay crop more vulnerable to weather damage resulting in loss of soluble nutrients, bleaching and the development of moulds, stains and taints; all of which impact on hay quality. After heavy rainfall leaching can cause dry matter to reduce by 20% of the original crop dry matter. Rain can also cause leaf shatter and regrowth to occur in the windrow (Image 7.5). The latter not only increases the curing time but the potential for green matter to be included in the bales increasing their moisture and likelihood of moulds developing and even self-combustion. Generally, the greater the amount of rain, the longer its duration, the lower its intensity and the later in the curing period, the greater the loss of dry matter and hay quality (Figure 7.4). Cutting hay on to wet ground should be avoided as the moisture from the ground will move up through the drying hay increasing curing time. Image 7.5 Long curing periods caused by rain can result in regrowth occurring in the windrow, this in turn slows the curing process and increases the potential for green material to be included in the bales increasing their moisture and likelihood of moulds developing and even self-combustion. P R O D U C I N G Q U A L I T Y O AT H AY 69 94877_Text 26/6/06 10:42 AM Page 70 Figure 7.4 The impact of rainfall amount and intensity (rate) on retention of water by mown plants - source Pitt and McGechan (1989). Management factors Of all the management factors, windrow formation has the greatest influence on the curing time. Younger plants cure faster than older plants and leaves dry faster than stems but these factors are determined by crop management. Cutting after dew has dried helps reduce curing times but overall the impact of temperature and wind conditions drives the curing process rather than the hour of cutting. Windrow shape is a compromise between minimising drying time and minimising weather damage and water entering from moist soil. A wide, evenly domed windrow allows more penetration of wind and sunlight and sheds rain to maximise the speed of curing and minimise weather damage (Image 7.4). Windrow dimensions may vary between export and domestic hay. A less dense windrow cures more quickly as the proportion of air to cut material is greater. However, a less dense windrow usually has a greater surface area that can result in more sun bleaching and colour loss. 70 For this reason it is better to have narrower formed windrows for the export market where colour is a determining factor in the price paid for hay. A broader flatter windrow is suitable for hay produced for the domestic market. The windrow width should be closely matched to the width of the bale pick-up to ensure all material is picked up and the accumulation chamber in the baler is evenly filled. If windrows are narrow, then the baler operator needs to swerve the baler from side to side as it travels along the windrow to keep the chamber evenly loaded. Excess cutting speed is often characterised by bunching in the windrows or the formation of a V or U shape in the centre of the top of the windrow (Image 7.4). The presence of this windrow shape channels water from rainfall into the centre of the windrow rather than allowing it to be shed to the sides of the windrow. Where higher operating speeds are required, care should be taken with the shape of the windrow and adjustments must be made to the delivery chute to avoid poor windrow presentation. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 71 Mechanical factors Tedders Tedders are commonly used for pasture hay, sometimes used for domestic hay and less commonly used for export hay. Tedders increase the surface area of the hay by spreading a windrow in a thin layer thereby speeding up the drying process. However the increased surface area may result in higher levels of sun bleaching. Tedding hay to improve drying times is less recommended for export hay as it increases the opportunity to pick up soil and other contaminants, but this must be balanced against the opportunity to reduce curing time and maintain feed test quality. Their use for export hay has usually been to spread windrows that have been rained on, to aid the drying process and reduce spoilage. Super conditioners Approximately 30% of stem water is lost through the leaf, leaving 70% to be lost through the stem. The use of conditioning and super conditioning helps accelerate the loss of stem water by cracking the stems and crushing nodes (Image 7.6). Water evaporates at 100 litres per tonne per hour, from open stomata on the leaf surface. Squashing stems and abrading leaves by conditioning increases the rate of water loss to between 150 to 180 litres per tonne per hour. As a general rule of thumb super conditioners can reduce drying time by around 50% compared to normally conditioned hay. Super conditioners can be used successfully to dry hay that has received rain after cutting. The best results are achieved when rain occurs shortly after cutting and no further rain falls. Subsequent rainfall has been reported to be more damaging to hay that has been super conditioned, but there is no trial data to support the claim. In good drying conditions super conditioning can result in hay becoming too dry resulting in poorer bale formation. Therefore, drying conditions and baling equipment must be considered before super conditioning (refer to Bale formation). Super conditioners operate at much higher roller pressures than mower conditioners and provide continuous squeezing pressure for all the hay rather than a crimping effect. Image 7.6 A trailed super conditioner, the conditioning rollers and super conditioned hay showing crimping and squashed nodes, both of which help to reduce curing time. Super conditioners can have roller or finger pick-ups, large or small high pressure rollers, finely fluted or flat rollers. The top and bottom rollers can be the same or different sizes and can operate at the same speed or have the rollers operating at differing speeds. The discharge can have a windrow forming chute or wings. Generally, roller pick-ups can be operated at higher speeds than finger pick-ups but they cannot pick up hay close to the soil surface (approximately 10 to 20mm). Where hay is lying close to the soil surface finger pick-ups are favoured. P R O D U C I N G Q U A L I T Y O AT H AY 71 94877_Text 26/6/06 10:42 AM Page 72 Image 7.7 The windrow before (L) and after (R) super conditioning. Finger pick-up machines are the preferred option for crops on wider row spacings, although the ‘all–in-one mower conditioner, super conditioner’ usually produces superior results on crops with wide row spacing. Super conditioners with rollers operating at different speeds or fluted rollers should not be used on drier hay as they can cause ‘chaffing’. This type of super conditioner should probably be used closer to cutting time. Conversely, high pressure roller super conditioners can cause excess moisture loss and subsequent mould formation if used too soon behind the mower. As with all the cutting and curing operations it is important that super conditioning avoids running over windrows with tractor or conditioner tyres and forms a windrow that enhances drying and curing. The windrow formed by a super conditioner should have the same basic fundamentals as a mower formed windrow (refer to Management factors). Windrow inverters These gently lift and invert the windrow on to dry ground but are generally not found to be as effective as tedders or super conditioners. 72 Rakes Raking can be used to speed up the drying process. Turning exposes hay from the centre of the windrow to lower humidity, higher temperatures and sunlight on the outside of the windrow. A rough rule of thumb is that each raking reduces the time from cutting to baling by 10 to 15%. Raking can also be used to aid in drying after rainfall but it appears the results are best if the rainfall is relatively light. The downside of raking is some physical damage to the hay and each raking progressively removes more leaf material. While raking helps reduce curing time this may come at the expense of some sun bleaching. The commercial impact of this will depend on customer preferences. Additionally there is an increased risk of introducing contaminants. Raking is widely used to create a windrow suitable for baling and to reduce inactive baling time. It is cheaper to rake hay than operate a baler with the front only partially filled. Using powered or finger driven rakes to combine two, three or four windrows into one, just before the baler, is common practice. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:42 AM Page 73 Baling Baling hay is a crucial part of the hay making operation. Attention to detail is required when assessing hay moisture, atmospheric conditions and checking machinery performance. Bales must be dense and well formed if they are going to be transported or stored. Choice of baler The choice of baler will firstly be dictated by market requirements and secondly by the storage, handling and cartage needs. Differences in baler performance usually fall into third place. Medium and large square bales are preferred by the export industry, as they are easily stacked without loss of space in storage or transport. Bales for export are repacked into small, high density bales at the hay plant. Medium and large squares are more suited to this as string can be easily removed and biscuits of hay are readily teased or guillotined from these bales. The domestic market is often restricted by the capability of handling and feeding machinery. Therefore, it has a preference for round and medium square bales, although there is a trend to larger square bales, due to savings in freight. Small square bales are used by hobby farmers, recreational users and occasionally by other domestic users. Moisture content The moisture content of baled hay is critical and baling high moisture hay should be avoided at all costs. Hay baled at over 18% moisture is at risk from damage by mould developing in the bale and spontaneous combustion. Export markets prefer baled hay with a moisture content less than 14%; some exporters standards are as low as 12% moisture. At these low moistures the risk of spontaneous combustion during storage is minimised, and there is a lower risk of condensation occurring during transit that ultimately drips off the container roof back onto the hay, creating wet patches and encouraging mould formation. High density bales do not dry readily because of low air exchange rates and the insulating qualities of hay. Consequently bales of 18% moisture may take many months to dry to an acceptable moisture content. P R O D U C I N G Q U A L I T Y O AT H AY 73 94877_Text 26/6/06 10:43 AM Page 74 Testing moisture content A moisture meter can adequately measure moisture in a tightly bound handful of hay. The most reliable test is to squash the nodes on a dark, metal surface with a hammer. Check for moisture underneath a squashed node uncured, nearly cured, fully cured (L to R). The same handful of hay can be wound rapidly in a circular motion to produce shearing. If by three turns the hay does not break it may not be sufficiently cured. Test bales with a moisture meter. If higher moisture bales exist these are best stored separately and the moisture monitored. Open a stem above and below the node. The inner most leaf inside the stalk can still be moist when the outer stalk appears totally dry. If there is still concern over hay moisture content then it is suggested that about 10 bales are made and left over night. The moisture should be tested the next day and if it remains under 14%, or a target moisture content, then the hay is ready for baling. 74 P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:43 AM Page 75 Bale formation Poorly made bales will collapse resulting in handling difficulties and wastage. Balers must be set-up to produce dense bales and twine should be matched to bale densities as bales with broken strings are unacceptable to the market. The increasing trend towards net wrap for round bales helps overcome this problem. Matching the width of the windrow and bale pick-up helps in the production of evenly shaped bales. When the accumulation chamber is full the hay is discharged into the bale chamber as a distinct wad or biscuit of hay. For well formed dense 8’x4’x4’ bales, successful baler operators indicate setting machines to produce 38 to 40 of these wads per bale, while other industry participants suggest 32 is satisfactory. Any less and the bale can lack density and be poorly shaped. Any more exerts excess pressure on strings, increasing the chance of breakage. If hay is baled too dry it has lower density in the accumulation chamber and does not retain its shape in the bale chamber. This can result in poorly shaped, light bales with excess pressure on strings. Innovations such as the use of metal wedges in the bale chamber, extended bale chambers or water sprayed on to the sides of the bale in the chamber to increase the friction between the bale and the chamber, allow the baling of drier hay or baling when atmospheric conditions would normally stop baling. Image 7.8 Well made, dense square bales retain their shape which is crucial for ease of transport and storage. If hay is too damp it feeds unevenly and creates areas of high density. Excess moisture can not be released from the bale and wet patches can occur. For large square bales, hay is picked up and fed by finger tines into the accumulation chamber. The aim is to maintain the uniformity and density of hay in the accumulation chamber, so that it packs evenly into the bale chamber. Slower ground speeds result in the hay being more densely packed in the accumulation chamber, which can help overall bale density. Square bales can be discharged directly from the rear of the baler or can be turned 90 degrees (Image 7.10) so when discharged the bale rests on the cut side, rather than on the strings. This offers the advantage that the less dense part of the bale, which dries more quickly, is exposed to soil moisture and rain. If this face is damaged by moisture it can be removed by a guillotine. Image 7.9 Balers fitted with water tanks to spray water on to the sides of the bale in the chamber allows drier hay to be baled. P R O D U C I N G Q U A L I T Y O AT H AY 75 94877_Text 26/6/06 10:43 AM Page 76 Handling can be easier if the bale is not sitting on the strings. Making round hay bales is generally more forgiving than for large squares as bale density is lower. This allows hay to be baled at higher moisture with lower risk of spontaneous combustion and a much greater ability to dry due to air movement and evaporation within and between bales. However, bales should still be robust and should not lose their round shape after being discharged from the baler. Image 7.10 Square bales can be discharged directly from the rear of the baler or can be turned 90 degrees so when discharged the bale rests on the cut side, rather than on the strings. This can make handling easier. Sampling and tagging The accuracy of nutrient content depends on the sample sent to the laboratory. It is critical that the sample represents the average composition of the hay ‘lot’ sampled, otherwise the laboratory tests will not be useful. A ‘lot’ is defined as hay taken from the same cutting, at the same stage of maturity, the same species (pure or mixed) and variety, the same paddock, and harvested within 48 hours. Other factors influencing the definition of a ‘lot’ include rain damage, weed content, soil type, treatment after cutting and storage implications. A ‘lot’ of baled hay should not exceed 200 tonnes. Sampling hay Representative hay samples can only be obtained with a probe or core sampling device (Image 7.12). A couple of handfuls or a ‘flake’ from one bale are not adequate. Corers are commercially available in Australia (for details visit the AFIA website www.afia.org.au). Alternatively, corers can be made using 32mm steel tubing, and should be at least 450 to 500mm long with a slightly scalloped, sharp cutting edge. Corers are driven by a hand brace or an electric drill (where practicable). Some cordless drills may not be suitable if they lack power or turn too fast. A portable generator is useful and can be justified if many samples are taken. Sample size should be confirmed with the hay buyer or testing laboratory. Small square bales Sample between 10 and 20 small square bales, selected at random from the ‘lot’. Take one core from each bale selected, probing near the centre end bale (small face), at right angles to the surface. Ensure that the corer does not become hot. Combine all cores into a single sample in a bucket, and mix thoroughly. The whole sample should be kept intact and not subdivided. Image 7.11 The use of net wrap is common to produce round bales. 76 Large round or square bales Sample between 5 and 10 large bales, selected at random. Take one core from each side of all bales selected, probing at right angles to the surface at different heights. Combine all cores into a single sample in a bucket, and mix thoroughly. The whole sample should be kept intact and not subdivided. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:43 AM Page 77 instructions for labelling samples are closely followed and all the required details on the sample submission sheet are completed. Details of sampling for ARGT are found in the section on ARGT, Chapter 6. Image 7.12 A ute mounted hay sampler as used by many export hay buyers. Sample handling Immediately after sampling and mixing, the final hay sample should be placed in a robust (preferably ‘press-seal’) plastic bag and tightly sealed to exclude air. This is to ensure that the laboratory report of dry matter will approximate the dry matter content of the ‘lot’ when it was sampled, and is also to minimise aerobic spoilage. Samples must be delivered to the laboratory as quickly as possible after being taken. Avoid mail delays over the weekend by posting samples early in the week. Ensure that the laboratory's Identification and traceability Hay exporters are already required to demonstrate sampling, testing and tracking of hay in the export pathway. Most exporters use a bar coded tag so each bale can easily be identified (Image 7.13). All export bales must be tagged before going into storage. Tags are currently manually attached in the paddock to one of the bale strings on the side opposite the knot. The hay industry is considering a national bale identification scheme for domestic and export hay. AFIA is coordinating a project to introduce hay bale tags that provide both a visible and scannable number. This number could distinguish both a property and paddock. To save time fixing tags to bales AFIA is developing an automated attachment device that would fasten the tags to large square bales as they leave the baling chamber. At the time of writing, funding was being sought to complete this project. Image 7.13 Bar coded tags allow for easy identification of bale supplier and in future may identify property and paddock of origin. Labels are located on the outside of loaded bales for ease of checking at the hay plant. P R O D U C I N G Q U A L I T Y O AT H AY 77 94877_Text 26/6/06 10:43 AM Page 78 94877_Text 26/6/06 10:43 AM Page 79 Chapter 8 Storage and transport Hay can be stored for long periods of time with little reduction in quality, providing the hay is in dense, well formed bales and remains dry and free from damage by vermin. Left outside and unprotected, hay will degrade and a substantial proportion of the bale can be wasted due to the formation of moulds. For example, 33% of the total volume of a 2m round bale is in the outside 15cm and nearly 60% is in the outside 30cm. into the bales. Rubble floors should be avoided as they allow moisture to penetrate bales and stones and dirt can become lodged in the bales. The shed’s gutters and down pipes must divert water away from the shed and water must be prevented from flowing back to the base of the stored bales. Bales from the perimeter of the paddock should be stored together as these may be tested separately by the export hay buyer. Storing export hay For short periods of time, especially if rain is anticipated, large square bales for export can be stored on their flat end in the paddock, in order to minimise weather damage (Image 8.1). Otherwise export hay must be stored so that it is protected from sunlight, rain and wind. Ideally export hay should be stored in a fully clad shed. Any openings should be away from the prevailing weather and the roof and walls must be secure and leak free. The floor should either be concrete, bitumen or covered with heavy duty black plastic sheeting to prevent moisture rising Image 8.1 For short periods of time, especially if rain is anticipated, large square bales for export can be stored on their flat end in the paddock, in order to minimise weather damage. P R O D U C I N G Q U A L I T Y O AT H AY 79 94877_Text 26/6/06 10:43 AM Page 80 Storing domestic hay The criteria for storing export hay will also maintain the best hay quality for the domestic market. However, hay for the domestic market may be baled at a higher moisture content therefore, care must be taken to avoid conditions that promote the potential for self combustion during storage, (Figure 8.1). For a hay stack to combust it must undergo a process of self heating that even now is not fully understood. However, it is known that several sources of heat can contribute to the process. Biological For vegetable material to continue heating it is generally due to a biological process reliant on oxygen and living microorganisms. If the hay is well cured it will not allow this destructive fermentation to occur. Conversely if too wet, not enough oxygen can diffuse into the mass and no fire will occur. It would appear that partially cured hay (moisture content between 12 to 21%) is the most prone to fire due to biological heating. This will heat the hay to the thermal death point of the organisms involved; that is in the vicinity of 70°C. Regardless of how well the heated hay is insulated, temperatures of 70°C fall far short of the ignition point of hay, which is in the vicinity of 280°C (Figure 8.1). Secondary heating Exothermic Once hay reaches the limit of the primary heating (70°C), the exothermic process can be initiated to raise the temperature much higher. Many theories can explain this process including the production of pyrophoric carbon, pyrophoric iron, heat from enzyme action, and even the auto-oxydation of the oils contained in seeds. What is known is that this process is generally accompanied by the production of much acid in the early stages and is accompanied by a marked browning of the hay. Image 8.2 High moisture bales may need to be stored outside until the moisture content and temperature has dropped. Primary heating Respiration Respiration of freshly cut plants and subsequent bacterial action causes bale temperature to increase to a maximum of between 48 to 70°C. If the heating hay is located on the outside of the stack, where the heat can dissipate, the process may very well stop here. However, if the heating is located at the bottom or inside of the stack then the heat may continue to build. This would appear to be the time that the moisture content of the hay may be most critical. 80 If insulated, this process can progressively raise the temperature inside the stack to 240 to 280°C at which point the slightest introduction of oxygen will result in the ignition of the stack. Some research has shown that hay does not need to reach such high temperatures to ignite spontaneously. If hay is subjected to long periods of heating at temperatures as low as 88°C and remains in the presence of volatile gases produced by oxidation, it may ignite when introduced to air. In other words a relatively low temperature for long periods may have the same effect on hay as high temperatures for short periods. Combustion can therefore occur in two different ways, in a hot pocket of carbonised hay or in a larger volume surrounding the hot pocket. P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:43 AM Page 81 Time line Spontaneous fires in stacked hay do not usually occur in less than 10 to 14 days after stacking, and generally require five to 10 weeks. Under ideal conditions of moisture and high ambient temperatures ignition has been observed in six to seven days. Figure 8.2 Testing the temperature of hay within the stack – source Victorian Department of Primary Industries. Monitoring - a simple test The temperature of a stack may be checked by the use of a ‘temperature probe’, a crow bar or other piece of steel. The bar should be left in place and checked regularly (Figure 8.2). A pipe or tubing should not be used as this may entrain air into the stack and cause ignition to occur. Any stack that is known to be heating should be checked even more regularly to determine if temperature is rising or falling. If the stack continues to heat the only solution is to pull it apart. Water and fire fighting equipment should always be on hand to extinguish a possible fire. Bales that have reached a high enough temperature may spontaneously combust as they are introduced to a more available oxygen supply. Figure 8.2 provides information on a simple method of estimating the temperature of hay in the stack. Figure 8.1 Causes of heating in hay – source C Sheaffer & N Martin. P R O D U C I N G Q U A L I T Y O AT H AY 81 94877_Text 26/6/06 10:43 AM Page 82 Hay transport It is the responsibility of the vehicle owner, manufacturer or operator to ensure the safe performance, fitness for purpose and regulatory compliance of any vehicle. At the time of writing each state and territory has its own regulations regarding the transport of hay. AFIA is working to develop a set of national standards for the transport of hay. RIRDC continues to invest into research on hay transport to support the development of national standards. Each state has legislation covering the loading, restraint and dimensions of hay loads. The industry, through AFIA, is addressing concerns regarding load height and width as well as time of travel, warning signs, lights and flags. Based on current bale sizes and allowable load widths and height, the hay transport industry anticipates a minimum of 27% improvement in productivity (30 square bales per load compared to 22) could be achieved through proper reform of the hay transport regulations Australia-wide. Bale orientation Round bales are less dense than squares, so properly stacked and restrained loads of round bales tend to be more stable than square bales stacked to the same height. The load stability of large square bales (nominally 4’x4’x8’) can be improved if they are stacked with the strings around the sides and the knots to the centre. This is because the bales tend to lean into the centre of the trailer due to a natural thickness bias in bales being thinner near the knots. This method of loading also means bales are loaded in the same orientation as they were stored on farm, so any compression or settling of the bales over time is not disturbed by loading on their sides. For export hay, the tags attached to bale strings can be readily inspected on the laden vehicle, when stacked in this manner. Load restraint The method of load restraint has been shown to have a measurable effect on vehicle stability. The importance of load restraint is more than simply keeping the load on the vehicle. The shift of a 82 Image 8.3 The load stability of large square bales (nominally 4’x4’x8’) can be improved if they are stacked with the strings around the sides and the knots to the centre. For export hay, the tags attached to bale strings can be readily inspected on the laden vehicle, when stacked in this manner. load’s centre-of-gravity that results from the movement of poorly restrained loads (either in the fore-aft or lateral directions) impacts on vehicle performance, because it causes a change in the load distribution between all tyres of the vehicle. Lateral load shift brings about a small amount of load transfer from the tyres on one P R O D U C I N G Q U A L I T Y O AT H AY 94877_Text 26/6/06 10:43 AM Page 83 side of the vehicle to the other, while fore-aft (or longitudinal) load shift brings about a change in load distribution between axle groups, which can affect roll stability and braking performance. A commonly accepted threshold for safe lateral load shift is 100mm. Research conducted by Roaduser Systems Ltd and funded by RIRDC, showed that the maximum lateral movement for all of the properly restrained loads tested is less than 100mm. The load shift at the centre-ofgravity is less than 50mm, which represents a movement of around 3% of the axle track width. Longitudinally, this equates to an effective centre-of-gravity shift of around 300mm based on trailer wheelbase. Information in this section is based on research by Roaduser Systems Pty Ltd executed on behalf of RIRDC. The full report references are: Di Cristoforo, R. & Sweatman, P.F. (2003), Testing and simulation of hay bale loading on semi-trailers, Rural Industries Research and Development Corporation Publication 03/120 Project ROA-1A. Di Cristoforo, R. & Sweatman, P.F. (2004), Further testing and simulation of hay bale loading on semi-trailers, Rural Industries Research and Development Corporation Publication 04/124 Project ROA-2A. This research also found that there are small but worthwhile benefits gained by using more effective load restraint methods such as double-strapping or “double-dogging” of single straps (one load binder on each side of the load for a single strap). It was found that the use of a diagonal bracing strap provided an enormous improvement on load stability. The research recommends that diagonal bracing straps are used for securing all groups of bales on a semi-trailer, two per group of bales, at opposing angles (Image 8.4). Fore-aft load restraint is sufficient when bales are restrained by two individual straps, each tensioned at one end by an under-floor winch. The straps should be placed at an angle to the vertical (except for the foremost and rearmost straps, and straps on bales running across the bed of the trailer). This method satisfies both lateral and fore-aft load restraint requirements. Image 8.4 Fore-aft load restraint is sufficient when bales are restrained by two individual straps, each tensioned at one end by an under-floor winch. The straps should be placed at an angle to the vertical except for the foremost and rearmost straps, and straps on bales running across the bed of the trailer – source Roaduser Systems Pty. Ltd. P R O D U C I N G Q U A L I T Y O AT H AY 83 94877_Text 26/6/06 10:43 AM Page 84 Useful resources Australian Fodder Industry (AFIA) www.afia.org.au Latest variety information SARDI www.sardi.sa.gov.au Department of Agriculture and Food WA www.agric.wa.gov.au Other state department websites Seed company websites 84 Plant Breeders Rights www.affa.gov.au/content/pbr_database/search.cfm RIRDC www.rirdc.gov.au/fullreports/index.html ARGT Testing www.argt.com.au Hay sampling for export www.aqis.gov.au Shear test calibration standards contact [email protected], Shear measurements of hay samples contact [email protected] P R O D U C I N G Q U A L I T Y O AT H AY 94877_Cover 23/6/06 11:37 AM Page 2 Producing Quality Oat Hay By Pamela Zwer and Mick Faulkner RIRDC Publiction No. 06/002 The market for oat hay, whether for export or domestic use is driven by quality. High quality hay demands high prices and depending on the year growers can increase income by $50 to $100 a tonne for high quality hay. A consistent supply of high quality hay is essential for the industry to meet the challenges of increasing competition from North America, expansion into new markets and maintenance of current markets. The purpose of the book Producing Quality Oat Hay is to provide growers with a practical management guide to produce high quality, profitable hay crops. The information is based on new developments and current research on growing high quality oat hay. This publication can be downloaded from our website – www.rirdc.gov.au All RIRDC books can be purchased from www.rirdc.gov.au/eshop Producing Quality Oat Hay contains details that will help novice and experienced growers evaluate the viability of oat hay in their system. Oat hay is often grown for ryegrass control but with good management it can become a profitable cropping option. One of the great challenges is to achieve high yield while maintaining or improving hay quality. The book contains information on all aspects of growing, making, storing and transporting oat hay to meet these challenges. It explains quality requirements by market and how these are measured. Chapters include the latest details on variety selection especially in relation to disease; row spacing and seeding issues; fertiliser management; cutting, curing and baling hay; and storage and transport. Contact RIRDC: Level 2 15 National Circuit Barton ACT 2000 PO Box 4776 Kingston ACT 2604
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